Ingersoll-Rand ARO 635190 Series User manual

OPERATOR’S MANUAL
635190-X
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
DIGITAL METER
FOR USE WITH LUBRICA TION FLUIDS
READ THIS MANUAL CAREFULL Y BEFORE INST ALLING,
OPERA TING OR SER VICING THIS EQUIPMENT .
It is the responsibility of the employer to place this information in the hands of the operator . Keep for future reference.
TECHNICAL DA TA
 G 5>;19>1> 59 %59?> ):?-75E1> 59 -77:9>
G 5>;19>1> &@-=?> ):?-75E1> 59 -77:9>
G 5>;19>1> !5?1=> ):?-75E1> 59 !5?1=>
     #%)  (%
    %(  .-=
    .-=
  $A-7 1-=>
 ')%$  !5?1=  ;@7>1>
  &!   ?: G -7  859
 ?:  7  859
  &!  G?: 
  ,  '*
   
 &!   ?:  8%- >
 -(#$ 
 -(#$ 
 
) )$)! 88 4534  ?:   0535?> 27:-?593 ;:59?
*"*!)+ )$)! 88 4534  ?:   0535?> 25C10 ;:59?
  76-7591 -??1=51>   +:7? G # (5E1
'12 @=-/177 "#
   ?:  =>
 #+" ++ )# * !.   3
  . "#! G
!)'$# G% G& := G!
) )$)!
*"*!)+ )$)!
! %@>4G.@??:9
'() %@>4G.@??:9





 G  88
 G  88
 G  88
 G  88
  G  #%)
)$)!,#

GENERAL INFORMATION
)41 71/?=:95/ 535?-7 7:B "1?1= 5> 01>53910 ?: ;=:A501 ;=1/5>1 81?1=G
593 :2 :57> -90 :?41= 7@.=5/-?5:9 27@50> -> B177 -> -005?5:9-7 75<@50> /:8G
;-?5.71 B5?4 ?41 8-?1=5-7> :2 /:9>?=@/?5:9 '121= ?: ;-=?> 75>?
)45> 81?1= @>1> :A-7 31-=> B45/4 =1>;:90 ?: 27:B -90 =:?-?1 05A50593
?41 27@50 59?: >59371 A:7@81> @95?> > ?41 31-=> =:?-?1 ?41D 3191=-?1 -
>539-7 A5- - 8-391?5/ /:@;7593 B45/4 ;=:?1/?> ?41 85/=:G;=:/1>>:= 2=:8
1C;:>@=1 ?: ?41 27@50 )41 85/=:;=:/1>>:= @>1> - /-75.=-?5:9 F2-/?:=
-90 /-7/@7-?1> ;@7>1> 3191=-?10 .D ?41 31-= =:?-?5:9> 59?: /-75.=-?10
27:B @95?> B45/4 05>;7-D 59 15?41= %59?> &@-=?> := !5?1=> :9 ?41 81?1=
=135>?1= ) )$)!
)41 81?1= 05>;7-D ;-917 4-> ?B: ;@>4.@??:9>
F'() %@>4G.@??:9 G $9 :9 ?41 712? >501
F! %@>4G.@??:9 G $9 ?41 =534? >501
#$) -75.=-?5:9 5> -9 :;?5:9 9:? 9:=8-77D @>10 ?41 2-/?:=D >1? /-7G
5.=-?5:9 F2-/?:= 5> - @95? :2 81->@=1 -90 5> >1? -? ?41 2-/?:=D @901= ?1>?
2:= 1-/4 81?1= -90 >4:@70 ->>@=1 3::0 -//@=-/D 2:= 8:>? /:905?5:9>
9:B71031 :2 ?41 =1G/-75.=-?5:9 21-?@=1 >4:@70 9:? =1<@5=10 2:= 9:=8-7
0-57D :;1=-?5:9
)41 ! ;@>4G.@??:9 2@9/?5:9 5> 1C;7-5910 @901= ?41 +# #G
()'*)$#( >1/?5:9 :2 ?45> 8-9@-7 %-31>
)41 81?1= 81/4-95>8 5> 7:/-?10 59 ?41 7:B1= >1/?5:9 :2 ?41 81?1= -90 5>
-//1>>10 2:= /71-9593 .D =18:A593 ?41 .:??:8 /:A1=
  5> ?41 ?:?-7 75<@50 05>;19>10 >59/1 ?41 7->? ;=1>> :2 ?41
'() .@??:9
  5> ?41 ?:?-7 :2 -77 27@50 05>;19>10 >59/1 ?41 ?41
81?1= ;:B1= >@;;7D B-> /:991/?10 ?41 25=>? ?581 59>?-77-?5:9 )41 A-7G
@1 05>;7-D> 59 15?41= 3-77:9> G G := 75?1=> G )41 81G
?1= 21-?@=1> - 9:9GA:7-?571 818:=D B45/4 ;1=8-919?7D >?:=1> ?41
/@8@7-?5A1 ?:?-7 59012595?17D 59 /->1 :2 - 7:93 -.>19/1 :2 ;:B1=

)41 =1-0:@? :2 ?41 ) )$)! B577 =1>1? ?: E1=: B419 '() 5>
;=1>>10
)41 =1-0:@? :2 *"*!)+ )$)! 5> 9:? -221/?10 .D -9D .@??:9>
INSTALLATION
7:B 5> 9:? 05=1/?5:9-7 -90 15?41= ;:=? /-9 .1 @>10 2:= 5971? := :@?71? )41
81?1= /-9 .1 59>?-7710 59 -9D ;:>5?5:9 15?41= 25C10 := 59/:=;:=-?10 B5?4 -
/:9?=:7 4-9071 1 /1=?-59 ?4-? ?4=1-010 /:991/?5:9> 0: 9:? ;=:?=@01
59?: ?41 81->@=593 /4-8.1= B45/4 /:@70 /-@>1 .7:/6593 :2 ?41 31-=> ?
5> =1/:8819010 ?4-? - 8-?1=5-7 257?1= .1 @>10 -? ?41 27@50 5971? ?: ;=:?1/?
-3-59>? ;:>>5.71 /:9?-859-?5:9 :2 ?41 31-=> .D 7-=31 2:=1539 ;-=?5/71>
#:?1 *>1 9-1=:.5/ ;5;1 >1-7-9? :9 ?4=1-0> : 9:? @>1 )127:9 ?-;1
RELEASED: 9-17-97
REVISED: 11-29-13
(REV.
C)
INGERSOLL RAND COMPANY LTD
209 NORTH MAIN STREET – BRYAN, OHIO 43506
[phone] FAX[phone] © 2013 CCN 99712960
www.ingersollrandproducts.com

635190ĆX
MAINTENANCE
$0- 764A 5)16<-6)6+- :-9=1:-, 1; 7++);176)4 +4-)616/ 7. <0- 5-);=:D
16/ +0)5*-: )6, ->-6<=)4 *)<<-:A :-84)+-5-6<
CLEANING F THE GEAR CHAMBER
 $ - ;=:- <7 :-41->- )44 .4=1, 8:-;;=:- .:75 <0- ;A;<-5 )6, ,:)16
7=< :-5)1616/ .4=1, 8:17: <7 :-57>)4 7. <0- +7>-:  .7: +4-)616/ %;- )
;7.< *:=;0 7: ;5)44 8:7*- <7 .:-- <0- /-):; )6, *- +):-.=4 67< <7 ,)5)/-
<0- +);16/ 7: <0- /-):; 64A 76- 7. <0- /-):; +76<)16;<0- 5)/6-<; )6,
<0- 47+)<176 7. <01; /-): 1; 16,1+)<-, #-- 1/  $0- ;-+76, /-): ?1<0D
7=< 5)/6-<; 1; 16;<)44-, ?1<0 1<; 5)27: )@1; <7 <0- .1:;< /-): 0-+3
.7: .:-- :7<)<176 7. <0- /-):; 8:17: <7 :-84)+16/ <0- +7>-:
%" 
BATTERY REPLACEMENT
)<<-:1-; ?144 6--, <7 *- :-84)+-, ?0-6 <0- :-),7=< *-+75-; .),-, 7:
)88-):; *4)63 4?)A; ,1;87;- 7. <0- =;-, *)<<-:1-; 8:78-:4A
$7 :-84)+- *)<<-:1-;
 !:-;; <0- "#$ *=<<76 <7 =8,)<- <0- =5=4)<1>- <7<)4
 %6;+:-? <0- *)<<-:A 84=/  :-57>- <0- *)<<-:1-; 
 6;<)44 :-84)+-5-6< *)<<-:1-; 67<16/ <0- 8:78-: 7. <0- ,1:-+<176 .7:
*)<<-:A 16;<)44)<176 !7;1<1>- C -6, 1; 16;<)44-, .1:;<
$0- :-),7=< ?144 :-), *4)63 ->-6 ).<-: *)<<-:A :-84)+-5-6< $01; 1;
) ;).-/=):, <7 8:->-6< <0- 16+7::-+< 87?-:16/ ,=:16/ :-84)+-5-6<
 $7 -6<-: <0- 67:5)4 78-:)<176 57,- 8:-;; <0- "#$ 8=;0D*=<<76
$0- 5-<-: ?144 16,1+)<- <0- ;)5- =5=4)<1>- <7<)4 ); 16,1+)<-, 8:17:
<7 87?-: 47;; )6, ?144 16,1+)<- B-:7; 16 <0- *)<+0 <7<)4
TROUBLE SHOOTING
Readout faded.
)<<-:1-; ):- 8:7*)*4A ?-)3 )6, ?144 6--, :-84)+-5-6<
Readout black.
)<<-:1-; 6--, :-84)+-5-6<
!:-;; "#$ .7447?16/ *)<<-:A :-84)+-5-6<
Meter does not read accurately.
$0- +)41*:)<176 .)+<7: 1; 16+7::-+< :-.-: <7 <0- & D
#$"%$  ;-+<176 <7 +0-+3 <0- +)41*:)<176 .)+<7:
$0- 5-<-: 1; *-16/ 78-:)<-, *-47? <0- 51615=5 :-9=1:-, .47? :)<-
16+:-);- <0- .47? :)<- :-.-: <7 <0- $ $ .7: )++-8<D
)*4- .47? :)<- :)6/-
Reduced or Zero flow rate.
$0- /-):; 5)A 0)>- *-+75- +47//-, +4-)6 7=< <0- 5-);=:16/
+0)5*-:
Meter does not count but flow rate is normal.
$0- /-):; 5)A 0)>- *--6 158:78-:4A :-16;<)44-, .7447?16/ :-57>)4
+0-+3 )6, :-16;<)44 +7::-+<4A
$0- -4-+<:761+ +7=6<-: 0); .)14-, +76<)+< <0- ,-)4-: .7: ;-:>1+-
%" 
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635190ĆX ELECTR NIC METER PARTS
ITEM DESCRIPTI N (SIZE IN INCHES) QTY PART N . [MT]
1 Name Plate (1) 74067Ć1 Ć
2 SelfĆsticker (1) 74067Ć2 Ć
3 Electronic Board (Pint) (1) 74067Ć3P Ć
Electronic Board (Quart) (1) 74067Ć3Q Ć
Electronic Board (Liters) (1) 74067Ć3L Ć
4 Screw (M2 x 13 mm) (4) 74067Ć4 [SS]
5 Housing (1) 74067Ć5 [A]
6 Battery (1.5 V, N Size) (2) 74067Ć6 Ć
7  " Ring (Battery seal) (1) 74067Ć7 [B]
8 Battery Plug (1) 74067Ć8 [A]
9 Conical Spring (1) 74067Ć9 [C]
10 Shaft (2) 74067Ć10 [SS]
11 val Gear (2) 74067Ć11 [PS]
12 Magnet (2) 74067Ć12 Ć
13  " Ring (Cover seal) (1) 74067Ć13 [B]
14 Cover (1) 74067Ć14 [A]
15 Screw (M5 x 16 mm) (4) 74067Ć15 [SS]
16 Battery Sleeve (not shown) (1) 74067Ć16 [PS]
'(  4=516=5 '!#(  !74A-;<-:
'(  1<:14- '##(  #<)164-;; #<--4
'(  ):*76 #<--4
$"  
REPAIR KITS AVAILABLE
MECHANICAL KIT 74067Ć17; INCLUDES ITEMS: 11(2), 12(2), 13
ELECTR NIC KIT 74067Ć18P, Ć18Q, Ć18L; INCLUDES ITEMS: 1, 2, 3
PAGE 20F 8

Some models are provided with a menu through which the user can select the main measurement unit, Quarts (Qts), Pints (Pts), Litres (Lit),
Gallons (Gal);
The combination of the unit of measurement of the Partial register and that of the Totals is prede fi ned according to the following table:
Combination no. Unit of Measurement
Partial Register
Unit of Measurement
Totals Register
1 Litres (L) Litres (L)
2 Gallons (Gal) Gallons (Gal)
3 Quarts (Qts) Gallons (Gal)
4 Pints (Pts) Gallons (Gal)
To choose between the 4 available combinations:
Wait for the METER to go to Standby
Then press the CAL and RESET keys together. Keep these pressed until the word “UNIT”
appears on the screen together with the unit of measurement set at that time
(in this example Litres / Litres )
Every short press of the RESET key, the various combinations of the units of measurements
are scrolled as shown below:
By pressing the CAL key at length, the new settings will be stored, the METER will pass through the start cycle and will then be ready to dispense
in the set units.
NO new calibration is required after changing the Unit of Measurement.
MEASUREMENT UNITS CONFIGURATION
FOR 635190-X DIGIT AL METER
IMPORTANT
The Reset Total and Total regist ers will be automatically changed to the new unit of measurement.
PAGE 30F 8

ADVANCED INSTRUCTIONS
FOR 635190-X DIGIT AL METER
METER CALIBRATION INSTRUCTIONS
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