Ingersoll-Rand ARO PF20-B Series User manual

2005 CCN 15227663
&[phone] FAX [phone]
INGERSOLL-RAND COMPANY
        
OPERATOR’S MANUAL PF20X-X-X-B
RELEASED: 2-10-05
REVISED: 3-18-05
(REV. 02)
INCLUDING: OPERATION, INSTALLATION & MAINTENANCE
2” DIAPHRAGM PUMP
1:1 RATIO FLAP VALVE (METALLIC)
READ THIS MANUAL CAREFULLY BEFORE INSTALLING,
OPERATING OR SERVICING THIS EQUIPMENT.
It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.
SERVICE KITS
   !"#$#% &'  ('"& & $)($ ('#' $#%!
*  )# !"#% $'# +! $', -
** ('. '# /'/ '!!(01 +! $', *- 2 &#! 3# '! "%
'#%! !/' $'"(% '# ( !'!
*4  '# !"#% $'# +! $', -
PUMP DATA
 !  !"#$#% &'  56 
  '#" # $' )0 #'$&',( 7'$ 8'/
 !  !"#$#% &' 
 749 :* 0! +4 3,!-       
749 4 0! +* 3,!-     
7499  0! +* 3,!-     
7499  0! +* 3,!-     
74799 ** 0! +; 3,!-     
+' 4;: 0! < 3,!=  !'#%!! ! '# ( !"#%-
    4 $!#, +; 0'-        
     $!#, +: 0'-    
   4 $!#, +; 0'-         
   *4 ,$( + $(-             
   ! "## $$$$  ,' + #-  
  %& 46 #' + ((- !(#!#!           
  ' (  )  * +
 >   4;7 + ;-      
##  ;7 +4 ;4-             
1)&'%  7 +4 -       
9'%$% 447 + *-       
7 +%- 447 + *-     
8#% 7 + **-            
  ! $', ;               
  :>6 ? >6 +4 (( ? 4 ((-    
, '- @ * $!#  "$(¬; 0+-   
¬! A#& *4 () '!!(01 #%!'
& $)($ !)% $!!) /! $)0#!& & &'/ 0% )$'  '% B)#/'% %#%))!
9)% C/ +CB-  ( & #%%  9 9:* DE 9 )!#%, ) (#
"$&% "'#%!
 "
MODEL DESCRIPTION CHART
.# / 0 / / / 0 % / / 0 1
74        
*   
#'$&',(7'$
'2 %3, %343 5 %3'3,
C2 C F 749
7CE 9 98 G F *
%3 3'
99'#%!! 9
67 3'
9'%$%   % > 9'%$%
9'%$% 8  8#%
D##
63 3'
' 9
99'#%!! 9
'2 % 8 ,' 3'
)(#%)(
'! %
99'#%!! 9
63
7
9
746 9 >  7'%,
3,3 %3, 3'
)(#%)(
99'#%!! 9
' 3'
 E  1)&'%
D## 8  8#%

.#/0/0/0199. ) :
OPERATING AND SAFETY PRECAUTIONS
3; 2,3%,; , '' 6% ,,  4 ,<2= , 3= 73$
3/3%%43  3%%23
% %5
6>2% 3'%
6>2% 3%%23
WARNING 3/3%%43 3%%23$   0
 ?;     $
           
  $
1        *  0
 )  - *  $ @  
)   $ 1   -   
  @ $
WARNING % %5$     
- ?  $ 7    $
2      -$ 2 
 $ AA::B0"  @    *  
(". $ $+      $
% ;       -
-*   )    @$
  *     ) )
 C$
) ;  -)  )  
 $     )   ($$;
; ; ; ;  ; $+   
 $    #$"   $
%*    ;  --  - 
  *  ) *$ (- ) 
)  * $+
2     $
2  -$
5 )*  ) ;  )  @$
5      $
WARNING     $ 
-?$  ) @ 0
$
  - )   ;   * ) 
)    ))$
     )     &0
  )* $
2   "D  $$  *   
 ))$
WARNING 6>2% 3%%23$    
?   $   -   ;
   --     &$
     -  )  0
 *   --  -    )
    -     )
$
WARNING 6>2% 3'%$    0
?   $         
)  -    & $
%)        
  )  C$
*  %)  %    ) 
 )   $
WARNING 3/'%, 6>$   0
    *   $0; 0
    6 6* -
    $
@   ; ) ; )  
    * *)   -
)  $
WARNING %', 6>$    
     )  ) 0
 $       )
$
CAUTION 4)   * )  
    * * ; )  0
$  *    0
   )  (+  
* * ; )  $  )
) *;    )$
CAUTION    *  0
  $    ) 
 )  $   
) )  *   0
$ )  2    " )  $
CAUTION 1    )  C -
*  ) ) @ ;  E 0
;   )   C  C$
CAUTION      )    )
  $ 1     
   -     $
%     * )* 0
 (  +;   ;   * *
  * * $
CAUTION -     $ 
       )  )  
) $
   )      ) 
 ) $
CAUTION 2       0
 *     - )$
NOTICE   *  -* 
CF G% %@ 8  D  H IJ#:#$
WARNING
CAUTION
NOTICE
K 6&  )   
  -  ?;  
*  $
K 6&  )   
    ?;  
 $
K  ;   0
 )$

99L ) :.#/0/0/01
GENERAL DESCRIPTION
&  #'$&',( $)($ ! &#,& /)( #/1 /% ' A '#
$!!) '% ' 0' '%,  ('#' "($'#0##1 $#%! '/'#'0
  & ( '% $#% "&'  $)($! ') !' !#!'%
!#,% ()' '# ( > )# !"#%!
# $' )0 #'$&',( $)($! )##H ' $!!) #%#' #%
& '# "&'(0!  '%'1 "' !)"#% '% $!##/ )# $!!)
#% & )# "&'(0! '$ "&"3! #%!) ' $!##/ A  )#
)($ "1"#%, A# 0,#% '! '# $!!) #! '$$# '% # A# "%#%) 
$)($ '% 3$ )$ A#& & ('%  A# 0)# '% ('#%'#% #% $!
!) '% A# !$ "1"#%, %" ('?#()( #% $!!) #! '"& +#!
$%!#%, /#" "!- '% A# !)( $)($#%, '! %
AIR AND LUBE REQUIREMENTS
WARNING 3/3%%43  3%%23$   
;  ?   $
 # "'$'0  ##%, ) $'#"! ', &'%  (#"%! !&)
0 )! % & '# !)$$1 & #! % )0#"'#% B)# & &'%
& 56 #%, )0#"'% A&#"& #! '$$# )#%, '!!(01  $'#
 )0#"' '# #! $!% ('3 !) &' # #! "($'#0 A#& &
## 56 #%,! #% & '# ( !"#%  & $)($
OPERATING INSTRUCTIONS
A'1! )!& & $)($ A#& ' !/% "($'#0 A#& & ('#'
0#%, $)($ # & ('#' 0#%, $)($ #! !)0."  5!#%, )$6
A&% % #% )!  ' $#  #(
#!"%%" & '# !)$$1 ( & $)($ # # #!  0 #%'"#/  ' A
&)!
& ) ('#' /)( #! ,/% % %1 01 & '# !)$$1 0)
'! 01 & ('#' !)$$1 '/'#'0 ' & #% & ('#' !)$$1
)0#%, !&) % 0  !('  !#"#/  !) %  )! &!
A&#"& (#,& "'$!
I&% & #'$&',( $)($ #! )! #% ' " + #%-
!#)'#% # #! "((% &' ' 5&"3 8'/6 0 #%!' ' &
'# #%
9") & #'$&',( $)($ ,!  ' !)#'0 !)'"  #%!)
','#%! '(', 01 /#0'#%
PARTS AND SERVICE KITS
  & $' /#A! '% !"#$#%! '! $/# % $',  &),& *
 $'! #%##"'#% '% 9/#" G# #%('#%
'#%  59(' '!6 ' #%#"' A&#"& !&) 0 '/'#'0
 '! $'# '% )"#%  A% #(
9/#" 3#! ' #/#  !/#" A !$'' #'$&',( $)($
)%"#%!2   9 4 7CE 9 & 7CE 9
 #! #/# )&  ('"& 1$#"' $' C 9
MAINTENANCE
/# ' "'% A3 !)'"  $" !%!##/ #%%' (/#%,
$'! ( "%'(#%'#% ( # '% #,% (' )#%, !/#"
#!'!!(01 '% '!!(01
G$ , "!  !/#" '"#/#1 '% #%") $)($ #% $/%
#/ ('#%%'%" $,'(
 #!'!!(0#%, ($1 "'$) ('#' #% & ) ('%
# 01 )%#%, & $)($ )$!# A%  '#% ('#' ( &
$)($
FLUID SECTION DISASSEMBLY
 (/ +- $ ('%# +- 0( ('%# '% +- ('%#
0A
4 (/ & '$ /'/ "'#, > !' '!!(0#!
 (/ +- )# "'$!
2 %1 % #'$&',( (! )! ' $#('1 #'$&',( +*- '%
' 0'"3)$ #'$&',( +;-   & ')?##'1 /#A #% & 7)# 9"#%
#)!'#%
 (/ & +- #'$&',( A'!& +*- #'$&',( '% +- 0'"3)$
A'!&
2  % !"'"&  (' & !)'"  +- #'$&',( 
FLUID SECTION REASSEMBLY
'!!(0 #% /!    & B) B)#(%! %
$', 
'% '% #%!$" ' $'! $'" A%  '(', $'! A#&
%A $'! '! B)#
C)0#"' +- #'$&',(  '% +- 5E6 ")$ A#& C)0#$'
7C4 ,'! +:4* ,'! $'"3 #! #%") #% !/#" 3#-
7 (! A#& % #'$&',(!2 ( +;- 9'%$% #'$&',(
#! #%!' A#& & !# ('3 5 96 A'! & $)($ "%
 01 %!' & % #'$&',( +*- A#& & !# ('3
57CE 96 A'! & +- )# "'$
"&"3 B) !#%,! ' $)($ &'! 0% !' '% )% '
A&#
%'% 8#%' '('3!  & )% ($'%1  G1%'#! ' ,#! '('3  %A' $
9'%$%#! ' ,#! '('3  %!'% ($'%1 #"%!  /'%" '!( 91!(! C  C)0#$'#! ' ,#! '('3  C)0#$' #/#!#% +7#!3 &!-

MATERIAL CODE
<= J )(#%)(
<= J ##
<= J '0% 9
<= J $$
<= J '! %
<= J 
<9= J 9'%$%
<99= J 9'#%!! 9
<= J %
<E= J 1)&'%
<8= J 8#%
59(' '!6 3$ &! #(! % &'% #% '##%  & 9/#" G#!  '! $'# '% )"#%  A% #( #  G# '! ! $', 
.#/0/0/0199J ) :
PARTS LIST / PF20X-X-X-B FLUID SECTION
FLUID SECTION SERVICE KITS (637310-XX)
5% ,'23F 67% (%  ; )  0//   *+;  4-  (JM+; (J:+; (B"+  (BB+;   (JJ+;
(JA+; (M#+; (MB+; ("JJ+  ("MB+  *;  ("MJ+   (IJ.MA+ '* '0.  @$
' 4'43 ,% .#/0///0%//01
GJMD GJ:D GB"D GBBD
0/// 1 N OP  N OP 7@ N OP 7@ N OP
0// IL"IM0B (J+ O3P IL"IA0B (J+ O3P IJLAB0" (J+ O3P IJLAJ0" (J+ O3P
0/7/ IL"IM0. (J+ O1P IL"IA0. (J+ O1P IJLAB0. (J+ O1P IJLAJ0. (J+ O1P
0/2/ IL"IM0B (J+ O3P IL#M# (J+ O2P IJLAB0" (J+ O3P IJLAJ0" (J+ O3P
0/4/ IL"IM0L (J+ O4P IL"IA0L (J+ O4P IJLAB0L (J+ O4P IJLAJ0L (J+ O4P
67 ,% .#/0///0%//01
%343 5 GMD G:D
GMD
GMD
0///
0// K ( 4-+
0// K (+  N OP  N OP
0// ALML"#0/ IJL.I0 (.+ O%P QQQQQ QQQ QQQ
0//1 ALML"#0/1 IJLL#0 (.+ O%P QQQQQ QQQ QQQ
0//7 ALML"#0/7 IJL.I07 (.+ O1P QQQQQ QQQ QQQ
0// ALML"#0/ IJLBB0 (.+ OP IJLL#0 (.+ O%P
0//4 ALML"#0/4 IBLJJ (.+ O4P QQQQQ QQQ QQQ
3,3 %3, 0    ,% .#/0///0%//01
.#0///0%//01 .#%0///0%//01
  (&+ N  ,$ OP  ,$ OP
B 1@  (.+ IJLBM0" OP IJLBM0. O%%P
A:   ("+ IJL.J0" OP IJLJI0" O%%P
AI   ("+ IJL.J0. OP IJLJI0. O%%P
".A   ("J 0 ": ,$$$  M"AD+ (.+ QQQQQ QQQ ="M0B"0% O%%P
"MB GD  (LL.D  K"D $$+ (.+ =L.B0""M O1P QQQQQ QQQ
(LL.D  "0""AD $$+ (.+ QQQQQ QQQ =L.B0"": O1P
":"   (BL.D $$  LJD + (J+ QQQQQ QQQ ="M:0BA0% O%%P
,' 63  '2  3' ,% .#/0///0%//01
.#/0//0%//01 .#/0//0%//01 .#/0/%/0%//01 .#/0%/0%//01
  (&+ N  ,$ OP  ,$ OP  ,$ OP  ,$ OP
A   (.+ IJLBM0" OP IJLBM0. O%%P IJLBM0. O%%P IJLBM0. O%%P
"B   (.+ IJLL" OP IJLBI OP IBBA# O%%P IBBA# O%%P
BL ) 3* (.+ IJLA" OP IJLA. OP IBBAL O%%P IBBAL O%%P
A# 1 ) ("+ IJL.M0OP OP IJLJM0OP OP IBB"#0OP O%%P IBB". O%%P
A"  ) ("+ IJL.A0OP OP IJLJ:0OP OP IBB""0OP O%%P IBB"L O%%P
AL   (. 0 ""0". ,$$$+ (.+ ="M0".: OP ="M0.:0 OP QQQQQ QQQ QQQQQ QQQ
(0.; . 0 "" 1%+ (.+ IJJLI0. OP IJJLI0" OP QQQQQ QQQ QQQQQ QQQ
:#   (": 0 .M ,$$$$+ (.+ =..M0.0' OP =..M0.0' OP ="M0B#0% O%%P ="M0B#0% O%%P
7 7 (! +749- )! 56 7 9 (! +749- )! 546 7'%, (!
3/3,' 63 , .#/0///0%//01
.#/0//0%//01 .#/0//%0%//01
  (&+ N  ,$ OP  ,$ OP
.A % ("#  "$B 0 A  LB + (.#+ IJJ#I0" OP IJJ#I0. O%%P
.M % ("#  "$B 0 A  JB + ("A+ IJII#0" OP IJII# O%%P
.I , ("#  "$B 0 A+ ("A+ IJII.0" OP IJII. O%%P
, %
  (&+ N  ,$ OP   (&+ N  ,$ OP
"  ("+ IJLB: OP
I  (.+ IL#AB O%%P
"J % (B:D 0 ":  .0".D+ (.+ =B0"""0 O%%P
JL 7 ' ("+ IL##J OP
JJ % (:+ IJJ#: O%%P
JA 1@ (J+ IL"I. O%%P
JI % (J+ IJLAA O%%P
M# 7@ (.+ IJ"## O1P
MB  (J+ IJA.# O%%P
"L" % ("#  "$B 0 A  ".# + (J+ IJBL" OP
"JJ G2D  (L"AD  "0L:D $$+ (.+ =":A0B" O1P
":#  (#$J#AD $$  #$#L"D @+ (J+ IJ#I: OP

99B ) :.#/0/0/01
PARTS LIST / PF20X-X-X-B FLUID SECTION
" 
.A 
 63
  %3,
%33 73% A 8 M
' 3
67 ' 123
3' ' ' '
 L ) +- ) +-
C '"3  +-  +-
9 '% L L
9 D% L L
+'"3)$-
7C I&# L L
E L  L
8 A +L- A +- A +-
+L- '!& +- 
JL
MB
":# "L" 
"MB 
M# AI
 .
.A 
"JJ M# 
A"JI
"JJ 
AL
J:JMJA
J: JM JA
JI
B"JI
BL
"B
A:
JJ 
JJ
 * -*$
  JJ; JA; JM; J:; JI; B"; MB$
AAL#M0 (.#/0///0%/01+
AAL#M07 (.#/0///0%7/01+
AAL#M02 (.#/0///0%2/01+
AAL#M04 (.#/0///0%4/01+


TORQUE REQUIREMENTS 
LUBRICATION / SEALANTS
C)0#$' 7C4 #! ' A&#  ,' $)( ,'!
 '* '0.    GD ; G2D
 8  $
 ' .J.    *$
 ' B#L  $
 0&     
  )     $
MB
MB
M ()+
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A
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M
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C %C
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A#
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A"
A" (.#/0%/0///01+
.A 
"MB 
,3F  , 43763, %3,3%$
'' %3,3% 3 3$
("J+  ;  ' R.M"  ; C  AB
0 M# ) * (::$" 0 IJ$I ,+$
(.A  .M+    )   ("L"+ ; L# 0 J#
) * (J#$M 0 BJ$. ,+$
(JJ+ %; B# 0 A# $ * (B$A 0 A$: ,+$
("L"+ %; LB 0 J# ) * (JM$B 0 BJ$. ,+$
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.#/0/0/0199A ) :
PARTS LIST / PF20X-X-X-B AIR SECTION
    ALMJ."  % %- 5  *   (M#+; ("JJ+; ("MB+; (":#+    J$
  %
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"#"  1 (.#0/0/01+ ("+ IJ#.: OP
(.#%0/0/01+ ("+ IJ"#I O%%P
"#L 1 ("+ IJ#I. OP
"#B % (A  " 0 A  .# + (J+ IB::M O%%P
""" % ("+ IBAB" OP
"":   (#$.B#D  .$.MAD + (.+ IJ#:L O%%P
"." %- (.+ IJ#:J OP
".M I# %$ 3* ("0". 0 ""0". ,$$$+ ("+ IJ:A# O  P
".: % % ("JD 0 .#  "JD+ (.+ =.I0J.0% O%%P
"L. 7@ ("+ IJ#II O1P
"LL '@ ("JD+ (.#0/0/01+ (L+ =""M0J"A0 OP
(.#%0/0/01+ (L+ ="J0J"A0 O%%P
"LJ % (A  " 0 A  L# + (J+ IALB: O%%P
"LB 4- 6 (.#0/0/01+ ("+ IALLJ0" OP
(.#%0/0/01+ ("+ IALLM0" O%%P
"LA  (.#0/0/01+ ("+ IALLB OP
(.#%0/0/01+ ("+ IALLI O%%P
"LM GD  (""AD  .D $$+ ("+ =L.B0L. O1P
"L: G2D  (L"AD  "$MI.D $$+ ("+ IBIAA O1P
"LI G2D  (L"AD  "0"JD $$+ ("+ =":A0B# O1P
"J# 4-  ("+ IBAB# O@P
"J" 4-  ("+ IBABI O@P
"JA GD  (LL.D  "0""AD $$+ ("+ =L.B0"": O1P
"JM GD  (":D  ".D $$+ (.+ =L.B0.#. O1P
"AA @ 7@ ("+ IJ#.A O1P
"AM   ( "A:  "AI+ ("+ AM"AJ OP
"A: GD  (LL.D  B:D $$+ (.+ IJJLL O2P
"AI G2D  (":D  M:D $$+ ("+ =.J#0I O1P
"M#  %- ("+ IJ#:" O1P
"M" GD  (LL.D  "0":D $$+ ("+ =L.B0""I O1P
"M. GD  (""AD  "0":D $$+ ("+ =L.B0.. O1P
"ML GD  (""AD  "0L:D $$+ (.+ =L.B0.A O1P
 "MJ GD  (":D  ".D $$+ (.+ =L.B0.#. O1P
"MA  (@ --+ (.+ IJ"#. O%P
"II @ 7@ ("+ IBAAA O1P
.## 7@ ("+ IBAAB O1P
.#" )) ("+ IJ:"#
.LL   (.#0/0/01+ ("+ IALLA OP
(.#%0/0/01+ ("+ IALL: O%%P
.J# % (A  " 0 A  "A + (.+ IBII" O%%P
.J" @ 7@ ("+ IALJJ O1P
.J. GD  (""AD  ML.D $$+ ("+ =L.B0B O1P
.JL GD  (":D  B:D $$+ ("+ =L.B0.#J O1P
.JJ GD  (":D  M:D $$+ ("+ =L.B0.#: O1P
K'* '0. 7 ("+ IJ.MA
'* 7 @ ("#+ ALML#:
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  
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AIR MOTOR SECTION SERVICE
%-  -    Q "$  4-; .$ ? 4-$
73,3' 3%%31'= ,3%F
#  9"#% 9/#" #! "%#%) ( 7)# 9"#% $'#
%!$" '% $'"  $'! A#& %A $'! '! %"!!'1 C3 
$ !"'"&! % ('#" !)'"! '% %#"3!  ")! #% 56 #%,!
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C)0#"' 56 #%,! A#& C)0#$' 7C4 ,'!
 % /#,&% '!%!   B) !$"##"'#% 0"3 %
/#A
B) '!%! A#%, !'
98 C9 L  '# #% & #%!''#%  +;- 56 #%,! %
& +*- $# $#!% )!  F 4 '/'#'0 ( 
PILOT VALVE DISASSEMBLY
  #,& '$ % +;- !&) ?$! & $$!# +4- !/ +*-
$# $#!% '% & $'!
4 (/ +*- !/ #%!$" #%% 0  !/  '(',
PILOT VALVE REASSEMBLY
 '% '% )0#"' $'! % 0#%, $'" ( !/#" 3#
4 %!' %A +* '% *4- 56 #%,! $'" +*- !/
 %!' %A +;- 56 #%,! '% +:- !'   & #$ #"#% C)
0#"' '% $'" +*-
 '!!(0 ('#%#%, $'! $'" +* '% *- 56 #%,!
MAJOR VALVE DISASSEMBLY
 (/ +- /'/ 0"3 '% +4- ''$ $' ?$!#%, +
'% 4- ,'!3! '% +*- "&"3!
4 (/ +4- ''$ $' '!#%, +- /'/ #%! +-
/'/ $' +:: 4 '% 4- ,'!3! '% +4 '% 4- 56#%,!
 (/ +- $), '% +*- 56 #%, '!#%, +- !$
MAJOR VALVE REASSEMBLY
 %!' %A +; '% :- 5E6 ")$! % +- !$ L '% 2%
3 36 63
4 %! +- !$ #% +- /'/ &)!#%,
 %!' +* '% 44- 56 #%,! % +- $), '% '!!(0 $), 
+- /'/ &)!#%, !")#%, A#& +- !"A!
 %!' +- /'/ #%! +- /'/ $' +::- ,'!3 '% +4
'% 4- 56 #%,! #% +- /'/ &)!#%, 2 !!(0 +-
/'/ #%! A#& 5#!&6 !# A' +- /'/ $' !!(0
+- /'/ $' A#& $' %)(0 #%##"'#% A' +- /'/
#%!
 !!(0 +4 '% 4- ,'!3! '% +4- ''$ $'  +-
/'/ &)!#%, !")#%, A#& +4- !"A!
 !!(0 +4 '% - ,'!3! '% +*- "&"3!  +- "%
01
* !!(0 +- /'/ &)!#%, '% "($%%!  +- "%
01 !")#%, A#& +- !"A!

99M ) :.#/0/0/01
PARTS LIST / PF20X-X-X-B AIR SECTION
"A: 
"#B 
TORQUE REQUIREMENTS 
,3F  , 43763, %3,3%$
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