Ingersoll-rand Aro pd10 series User manual

1” DIAPHRAGM PUMP

OPERATOR’S MANUAL PD10X-X

RELEASED: 3-11-04

REVISED: 2-25-05

(REV. 05)

INCLUDING: OPERATION, INSTALLATION & MAINTENANCE

1:1 RATIO (METALLIC)

READ THIS MANUAL CAREFULLY BEFORE INSTALLING,

OPERATING OR SERVICING THIS EQUIPMENT.

It is the responsibility of the employer to place this information in the hands of the operator. Keep for future reference.

PE10X-X

SERVICE KITS

   !"#$#% &'  ('"& & $)($ ('#' $#%!

*+*  '# !"#% $'# ,! $'- .

*  )# !"#% $'# ,! $'- . / &#! 0# '! "%

'#%! !1' '# ( !'! 2&#"& 2# %  3 $'"

*+ ('4 '# 1'1 '!!(35 ,! $'- *.

PUMP DATA

 !  !"#$#% &'  67            

  '#" # $' )3 #'$&'-(         

 !  !"#$#% &'            

  8 3! ,8 0-!.         

 9 3! , 0-!.      

 + 3! ,8 0-!.      

: 89 3! ,* 0-!.      

'  3! ,9* 0-.  )(#%)( '# ( !"#%

' 9+ 3! ,8 0-.  :'#%!! : '# ( !"#%

    9 $!#- ,8 3'.        

     $!#- ,+ 3'.    

   9 $!#- ,8 3'.         

   , .99 -$( ,+* $(.   

  ! " #$$ %%%% 99 -' ,88 #.  

  &' ;87 #' , ((.           

  ( )  *   +

 ;   98< , 8.        

59 < ,9+ .             

##  8< ,9 89.               

5$$5%  < ,9 .        

:'%$% 99< , *.         

< ,%. 99< , *.       

=#% < , **.             

  ! $'- 8               

  7 > 97 , (( > 88 ((.       

, (- ? * $!#  "$( 8 3,.¬    

À& $)($ !)% $!!) 1! $)3#!& & &'1 3% )$'  '% @)#1'%

%#%))! :)% A1 ,A@.  ( & #%%  : :+* BC

 : )!#%- ) (#"$&% "'#%!

,!./  *      0 -0 

*   * 0   -  

   - 1  -*

 #

MODEL DESCRIPTION CHART

 2 #$ 2 3 2 2 2 3 2 2 2

      

*   

#'$&'-('

(4 &.!, &.5!. 6 &.(.!,

A/ A D :

<AC : := E D *

&. .(

:'%$% B  ##

5   '  :'#%!! :

'3% : A  '!5  

<)(#%)( :   :'#%!! :

78 .(

:'%$%   #"' B' :'%$%

5 =  =#%

B##   % ; :'%$%

7. .(

' : :  :'#%!! :

(4 !& 9 ,( .(

)(#%)(   '!5  

'! % :  :'#%!! :

(4 !,,.!,

 F ;9 <  

 F  :

!.,. &.!, .(

)(#%)(

5$$5%

::'#%!! :

:(( .(

:'%$% :   :'#%!! :

5   %

B## =  =#%

.(.!,! ,.!.

%   1'#'3

#$232;;<  =

OPERATING AND SAFETY PRECAUTIONS

.0 4,.&,0 , (( 7& ,,  5 ,>4? , .? 8.%

.2!.&&5.  .&&4.

&! &6

7@4& .(&

7@4& .&&4.

WARNING .2!.&&5.  .&&4.% !  3

 A0     %

           

  %

:        *  3

   - *  % !B  

   % :   -   

  B %

WARNING &! &6% !    

- A  % 8    %

S&B   *   -%

S    *A *   *

    0 0   3

 *    0 -0 10

%         

-   *% 8  3

 --  -0 0    *A  

  * %

& 0       -

-*       B%

!  *      

 1%

 0  -    

 %        )%%0

0 0 0 0  0 %+   

 %    $%#   %

&*    0  --  - 

  *   *% )-  

  * %+

4     %

4  -%

6 *   0    B%

6      %

WARNING     % !

-A%  B 3

%

  -    0   *  

    %

          '3

  * %

4   C=D  %%  *   

 %

WARNING 7@4& .&&4.% !   

A   %   -   0

   --     '%

     -    3

 *   --  -    

    -     

%

WARNING 7@4& .(&% !   3

A   %         

  -    ' %

&        

    1%

*  &  &     

    %

WARNING .2(&, 7@%   3

    *   %30 3

 !   7 7* -

    %

!B   0  0   

    * *   -

  %

WARNING &(!, 7@%    

        3

 %       

%

CAUTION 5   *   

    * * 0   3

% ! *    3

     )+  

* * 0   %  

 *0    %

CAUTION    *  3

  % !    

   % !  

   *   3

%   4    #   %

CAUTION :      1 -

*    B 0  E 3

0      1  1%

CAUTION          

  % :     

   -     %

&     * * 3

 )  +0   0   * *

  * * %

CAUTION -     % 

           

 %

          

  %

CAUTION 4       3

 *     - %

NOTICE .3F4. (( &.,.& :...3

,% !    B    3

  % 31      

  B

WARNING

CAUTION

NOTICE

G 7'     

  -  A0  

*  %

G 7'     

    A0 

  %

G  0  

 %

;;C  =#$232

GENERAL DESCRIPTION

&  #'$&'-( $)($ ! &#-& 1)( #15 1% ' 2 '#

$!!) '% ' 3' '%-  ('#' "($'#3##5 $#%! '1'#'3

  & ( '% $#% "&'  $)($! ') !' !#!'%

!#-% ()' '# ( ; )# !"#%!

# $' )3 #'$&'-( $)($! )##G ' $!!) #%#' #%

& '# "&'(3!  '%'5 "' !)"#% '% $!##1 )# $!!) #%

& )# "&'(3! 3' "&"0! #%!) ' $!##1 2  )#

)($ "5"#%- 2# 3-#% '! '# $!!) #! '$$# '% # 2# "%#%) 

$)($ '% 0$ )$ 2#& & ('%  2# 3)# '% ('#%'#% #% $!

!) '% 2# !$ "5"#%- %" ('>#()( #% $!!) #! '"& ,#!

$%!#%- 1#" "!. '% 2# !)( $)($#%- '! %

AIR AND LUBE REQUIREMENTS

WARNING .2!.&&5.  .&&4.% !  

0  A   %

 # "'$'3  ##%- ) $'#"! '- &'%  (#"%! !&)

3 )! % & '# !)$$5 & #! % )3#"'#% @)# & &'%

& 67 #%- )3#"'% 2&#"& #! '$$# )#%- '!!(35  $'#

 )3#"' '# #! $!% ('0 !) &' # #! "($'#3 2#& &

## !'! #% & '# ( !"#%  & $)($

INSTALLATION

=#5 "" ( ; "%#-)'#% $#  #%!''#%

@) ' >%' '!%! $ !$"##"'#%! $#  !' )$

)($! ' ! #% 2' ' '!!(35 <)!& $)($ 2#& "($'#3

)# $#  #%!''#%

H&% & #'$&'-( $)($ #! )! #% ' " , #%.

!#)'#% # #! "((% &' ' 6&"0 ='17 3 #%!' ' &

'# #%

'#' !)$$5 )3#%- !&) 3 ' '! & !'( #'( '! &

$)($ #% ('%# "%%"#%

'#' !)$$5 &! ()! 3 #%" %%"'$!#3 5$ "(

$'#3 2#& & ('#' 3#%- $)($

#$#%- ()! 3 '@)'5 !)$$  % )! & $)($  !)$

$ & $#$#%-

C! >#3 "%%"#%! ,!)"& '! &!. ' & !)"#% '% #!

"&'- &! "%%"#%! !&) % 3 #-# $#$ '% ()! 3

"($'#3 2#& & ('#' 3#%- $)($

:") & #'$&'-( $)($ -!  ' !)#'3 !)'" ,1 '%

'.  #%!) '-'#%! '('- 35 1#3'#%

)($! &' %  3 !)3(! ()! &'1 3& 2 '% %%2

"($%%! "($'#3 2#& & ('#' 3#%- $)($

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3'.

OPERATING INSTRUCTIONS

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2&% % #% )!  ' $#  #(

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&)!

PARTS AND SERVICE KITS

  & $' 1#2! '% !"#$#%! '! $1# % $'-  &)-& *

 $'! #%##"'#% '% :1#" E# #%('#%

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)%"#%!/   : 9 <AC : & <AC :

 #! #1# )&  ('"& 5$#"' $' A :

MAINTENANCE

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#1 ('#%%'%" $-'(

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$)($

FLUID SECTION DISASSEMBLY

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#)!'#%

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3'"0)$ 2'!&

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FLUID SECTION REASSEMBLY

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$'- 

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%2 $'! '! @)#

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2&#

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PARTS LIST / PX10X-X FLUID SECTION

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2#$23223222 2#$232!23222 2#$232723222 2#$232&23222

  )'+ F  ,% NO  ,% NO  ,% NO  ,% NO

L :B  )<+ KLKK$3C N!O KLKK$3C N!O KLKK$3# N&&O KLKK$3# N&&O

I   )<+ KLKK$3C N!O KLKK$3C N!O KLKK$3< N7O KLKK$3# N&&O

K  )$%L$LD %%+ )<+ KC#=K3# N&&O KC#=K3# N&&O KI#I# N7O KC#=K3# N&&O

#H & )#<  #%JL 3 I  <L + )<+ KLKKJ N&&O KLKKJ N&&O KI#LK N7O KLKKJ N&&O

#L  ! )<+ KLKCL NO KL=C# N!O KI#H= N7O KI$#$ N&&O

I$   )#+ KLKCI3NO NO KL=<K3NO N!O KI#L$3NO N7O KI$$=3NO N&&O

I#   )#+ KLKI$3NO NO KL=C$3NO N!O KI#HK3NO N7O KI$$K3NO N&&O

IC   )# 3 ##3#< ,%%%+ )<+ ?#J3#<L NO ?#J3LL3& N&&O PPPPP PPP ?#J3LL3& N&&O

) #0 # 3 ## :&+ )<+ KI#I$3< NO KI#I$3# N&&O PPPPP PPP KI#I$3# N&&O

< < &' (! ,. )! 67

< : &' (! ,. )! 697

.2.,( 7. ,& 2#$232223222 !, &

2#$23223222 2#$2322&3222   )'+ F  ,% 

  )'+ F  ,%   ,%  #  )#+ KLKKL N!O

<I & )=  #%<L 3 I  C$ + )=+ KL==$3# N!O KL==$ N&&O J$ 8B )<+ KL=HC N:O

<J : )=  #%<L 3 I  H$ + )<$+ KL=KI3# N!O KL=KI N&&O #HH M4D ! )C#ID  #3#=D %%+ )<+ ?#=I3HK N:O

<K 7  , )=  #%<L 3 I+ )<$+ KL=JK3# N!O KL=JK N&&O #JL MD  )CC<D  #C#ID %%+ )<+ ?C<L3##H N:O

#KL , )=  #%<L 3 I+ )H+ KI$$L N&&O

# :"#% :1#" E# '! ! $'- 

;;L  =#$232

PARTS LIST / PX10X-X FLUID SECTION

!( !.

 7.

  &.!,

&.. 8.& I 9 J

& =

 J

#C# 

#JL 

 <

5     

<K 

#HH 

J$ 

TORQUE REQUIREMENTS 

LUBRICATION / SEALANTS

A)3#$' <A9 #! ' 2&#  -' $)( -'!

 (* (3<   

MD 0 M4D ! 9  %

 ( <H<    *%

      *%

 ( <J#    *%

 3'     *%

,   2#$232223220 3!22  3822%

78 :((

.( !( !(

A '( '(

A '"0  ,.

: '% '%

: B%  ; 

,'"0)$.

<A H&# H&#

= 2 ,. 2 ,.

,. '!& ,. 

1 &1

#K 

)#H+ 0   <L 3 C$  * )CC%K 3 H$%J ,+%

)<I+ 0 <$ 3 <L  * )<J%# 3 CC%K ,+%

)<K+ 0 #L 3 <$  * )<$%C 3 <J%# ,+%

)#C#+ 0 #< 3 #J  * )#I%C 3 <C%$ ,+%

,./  , 5.87., &.,.&%

(( &.,.& . .!%

<I 

#K 

#HH 

J$ IK

# L

K#KL

#H 

#=$ <J 

IC 

<J 

JI 

JH 

#=$

42(? 5. 3

) 2#$32223222+



42(? 5. :3:

) 2#$32223222+

#=$ 

#KL

CC 

<K 

<I 

IC 

#JL 

MATERIAL CODE

IJ K )(#%)( IEJ K =< ,E5%'.

IJ K ## I:JK #"' B' :'%$%

IJ K '3% : IJ K 5$$5%

IJ K '! % I:J K ' :'#%!! :

IJ K $$ I:J K :'%$%

IJ K  I::J K :'#%!! :

IJ K 5 IJ K %

I'J K '!5 I=J K =#%

#$232;;I  =

PARTS LIST / PX10X-X AIR SECTION

    ICJCKJ  & &- 6  *   )J$+0 )#HH+0 )#JL+  )#=$+    H%

  &

  )'+ F  ,% NO   )'+ F  ,% NO

#$# ! : )2#$32+ )#+ KL=== NO

)2#$32+ )#+ KLKJ$ NO

)2#$&32+ )#+ KLK$# N&&O

#$C : )#+ KI$$$ NO

#$L & )I  # 3 I+

)2#$32  2#$&32+ )#I  + )H+ KLKK# N&&O

)2#$32+ )#C$  + )H+ KL==I N&&O

#$J .  )2#$32 + )<+ KL=H$ N&&O

### & )2#$32  2#$&32+ )#+ KL=CL NO

)2#$32+ )#+ KI<KC NO

##=   )<+ KLKKK N&&O

#<# &- )<+ KL#<C NO

#<=   )#= 3 <J ,%%%  $%<JD+

)2#$32  2#$&32 +

)#+ ?#J3L$3& N&&O

#C< 8B )2#$32  2#$&32+ )#+ KI#J$ N:O

)2#$32+ )#+ KL=H# N:O

#CC  )#HD+ )2#$32+ )C+ ?##J3H#I3! N!O

)I+ )2#$32+ )I+ KLKC# N&&O

)#HD+ )2#$&32+ )C+ ?#H3H#I3 N&&O

#CH & )I  # 3 I  <$ + )2#$32+ )I+ KL==J N&&O

)2#$32  2#$&32+ )H+ KL==J N&&O

#CL 5- :B )#$32+ )#+ KLKH<3C N@O

)#$32+ )#+ KI#JH3# NO

)#$&32+ )#+ KLKCK3C N&&O

).#$32+ )#+ KLKH<3H N@O

).#$32+ )#+ KI#JH3< NO

).#$&32+ )#+ KLKCK3H N&&O

#CI . ! )2#$32+ )#+ KLKH# N@O

)2#$32+ )#+ KL=CC NO

)2#$&32+ )#+ KLKC= N&&O

#CJ 8B )#+ KL=HH N:O

#C= M4D ! )C#ID  #3L=D %%+ )#+ ?#=I3LC N:O

#CK M4D ! )C#ID  #3#=D %%+ )#+ ?#=I3HK N:O

#H$ 5-  )#+ KL=C= NO

#H# 5-  )#+ KL==L NO

#II 8B )2#$32  2#$&32+ )#+ KI#J# N:O

)2#$32+ )#+ KI$$H N:O

#IJ   ) #I=  #IK+ )#+ IJ#IH NO

#I= MD  )CC<D  L=D %%+ )<+ KHHCC N4O

#IK M4D ! )#=D  J=D %%+ )#+ ?<H$3K N:O

#J$  &- )#+ KH$=# N:O

#J# MD  )CC<D  #3#=D %%+ )#+ ?C<L3##K N:O

#J< MD  )##ID  #3#=D %%+ )#+ ?C<L3<< N:O

#JC MD  )CC<D  #3C=D %%+ )<+ ?C<L3#<C N:O

#JH MD  )#=D  #<D %%+ )<+ ?C<L3<$< N:O

#JI  )B --+ )<+ KL=HL N&O

#=#   )LC<D %%  #<D + )H+ ?#J=3L<3& N&&O

<$$ 8B )2#$32  2#$&32+ )#+ KI#J< N:O

)2#$32+ )#+ KL=H< N:O

<$#  )#+ KC#CK NO

<CC   )#+ KL=C< NO

<CI , )I  # 3 I+ )2#$32 + )H+ KLK<H N&&O

(* (3< 8 )#+ KH<JI

(* 8 B )#$+ ICJC$=

<)# :"#% :1#" E# '! ! $'- 

AIR MOTOR SECTION SERVICE

&-  -    P #%  5-0 <% A 5-%

8.,.( .&&.:(? ,.&/

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%!$" '% $'"  $'! 2#& %2 $'! '! %"!!'5 A0 

$ !"'"&! % !)'"! '% %#"0!  ")! #% 67 #%-!

'0 $"')#%!  $1% ")#%- 67 #%-! )$% #%!''#%

A)3#"' 67 #%-! 2#& A)3#$' <A9 -'!

 % 1#-&% '!%!   @) !$"##"'#% 3"0 %

1#2

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:= A: F  '# #% & #%!''#%  ,8. 67 #%-! %

& ,*. $# $#!% )!  D 9 '1'#'3 ( 

PILOT VALVE DISASSEMBLY

  #-& '$ % ,8. !&) >$! & $$!# ,9. !1 ,*.

$# $#!% '% & $'!

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PILOT VALVE REASSEMBLY

 '% '% )3#"' $'! % 3#%- $'" ( !1#" 0#

9 %!' %2 ,* '% *9. 67 #%-! $'" ,*. !1

 %!' %2 ,8. 67 #%-! '% ,+. !'   & #$ #"#% A)

3#"' '% $'" ,*.

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MAJOR VALVE DISASSEMBLY

 (1 ,. 1'1 3"0 '% ,9. ''$ $' >$!#%- ,9

'% . -'!0! '% ,*. "&"0!

9 %! ' !(' ' 3' !"2#1 #% & %"& #% & !#  ,.

1'1 3"0 '% $)!& #% % '3  (1 ,9. ''$ $' '!

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 (1 ,. % "'$ '% ,*. -'!0 '!#%- ,. !$

MAJOR VALVE REASSEMBLY

 %!' %2 ,8 '% +. 6C7 ")$! % ,. !$ F (& 4&

!. .!7 7.%

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 %!' ,*. -'!0 % ,. % "'$ '% '!!(3 % "'$  ,.

1'1 3"0 !")#%- 2#& ,*. % $'! ,2& '$$#"'3. '%

,. !"2!

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/ !!(3 ,. 1'1 #%! 2#& 6#!&7 !# 2' ,.

1'1 $' !!(3 ,. 1'1 $' 2#& $' %)(3 #%##"'

#% 2' ,. 1'1 #%!

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/ !!(3 ,9. ''$ $' 2#& %"& !# 2%

 !!(3 ,9 '% . -'!0! '% ,*. "&"0!  ,. 35

* !!(3 ,. 1'1 3"0 '% "($%%!  ,. 35 !")

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;;J  =#$232

PARTS LIST / PX10X-X AIR SECTION

#I= 

TORQUE REQUIREMENTS 

,./  , 5.87., &.,.&%

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LUBRICATION / SEALANTS

 (* (3<   MD 0 M4D ! 9  %

      *%

 3'     *%

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PILOT VALVE

PART GROUP

MAJOR

VALVE

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*+  (! /  ,. * ,9.  9   * 8 +   

* ,9. 9 9 '% 9 ,.

*+9  (! / *  ,. * ,9.  9   * 8 +   

* ,9. 9 9 '% 9 ,.

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9 '% 9

*+  (! / *  ,.  98 9   * 8 +   

* ,9. 9 '% 9

*+  (! :/  ,.  98 9   * 8 +    * ,9.

9 '% 9

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* ,9. 9 '% 9

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::

67 6<7

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67

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 +;97 ,* ((.

: +;97 ,* ((.

, KJKKK3#$I=

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