Ingeteam INGECON SUN STORAGE 1Play TL User instructions

Ingeteam Power Technology S. A.
Technical Guide
INGECON SUN STORAGE 1PLAY
Use and Settings of the ISS 1Play working with LG CHEM
RESU 3.3 / 6.5 /10 batteries
ABH2010IMC07_A
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Table of contents
1Introduction................................................................................................................................................... 3
2Setting the battery pack................................................................................................................................ 4
3Connecting the battery pack to the inverter ................................................................................................. 5
3.1 Wiring of communication cable............................................................................................................ 5
4Setting the inverter ....................................................................................................................................... 8
4.1 DC Battery type ................................................................................................................................... 8
4.1.1 For ISS 1Play TL M ......................................................................................................................... 8
4.1.2 For ISS 1Play TL ............................................................................................................................. 8
5Final check ................................................................................................................................................. 10
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1 Introduction
This document describes the process to configure the INGECON SUN STORAGE 1Play (TL and TL M
version) to work with LG RESU 3.3 / 6.5 / 10 batteries.
The LG RESU and ISS 1Play equipment can be used in the following type of single-phase installations:
•Stand-alone installations
•UPS installations
•Self-consumption installations
The maximum power the inverter can transfer to/from the battery depends of the hardware version:
- For ISS 1Play TL is 2400W. This is due to the fact that the inverter is limited to transfer 50A to this
48V battery.
- For ISS 1Play TL M is 3168W. This is due to the fact that the inverter is limited to transfer 66A to this
48V battery.
The minimum FW versions to work with the ISS 1Play and LG RESU are the following:
Minimum Firmware Version used in the ISS 1Play TL:
- Inverter: ABH1002_R
- Display: ABH1003_H
Minimum Firmware Version used in the ISS 1Play TL M:
•Inverter: ABH1007_
For further details, check the “List of approved lithium batteries”available on Ingeteam website.
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2 Setting the battery pack
This chapter describes how to configure the rotary and DIP switches of the LG RESU battery to work with the
ISS 1Play.
Part Name
Circuit Number
Settings
Description
Rotary Switch
SW3 (CAN H)
Nº 4
Communication Cable Pin Set
SW4 (CAN L)
Nº 5
SW5 (GND)
Nº 2
Dip Switch
SW1 (LGC Smart)
1: OFF
2: OFF
3: ON
4: ON
SW Protocol Set
SW2 (Default)
1: OFF
2: OFF
Cell Type Set
SW6 (Resistor used)
1: ON
2: ON
Terminator Resistor Set
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3 Connecting the battery pack to the inverter
The instructions to connect the battery pack to the inverter are described in the “Installation Manual of LG
RESU 3.3 / 6.5 /10”
Please, take into account the following technical notes:
•The inverter is turned OFF before connecting the battery pack to the inverter.
•The battery circuit breaker is on the OFF position.
•Do NOT connect any ground wire (PE) between the battery pack and the inverter. The battery pack
must be isolated from the floor, for example with a wood panel. The ground wire (PE) is only
connected between AC Grid and Inverter.
•Use 10-16 mm2for the positive and negative power wires following the indications given in the
“Installation and Operation Manual” from the ISS 1Play.
3.1 Wiring of communication cable
LG Chem RESU batteries require a communication wire to the ISS 1Play.
The ISS 1Play will send the necessary keep-a-live command to the LG RESU battery, which is needed to
keep its internal circuit breaker close. When the battery does not receives for 10 minutes such a command, its
internal circuit breaker opens.
The ISS 1Play uses a three-pin CAN BAT connector and the LG RESU uses a RJ-45 connector. The pin-out
is the following:
Pin-out
ISS 1Play TL M
ISS 1Play TL
LG RESU RJ-45
GND
----
J76 –CAN IN-GND
Pin 2
CAN-L
J8 –BMS CAN_L
J76 –CAN IN-L
Pin 5
CAN-H
J8 –BMS CAN_H
J76 –CAN IN-H
Pin 4
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Use this method when making a communication wire to be connected between the LG RESU and the ISS
1Play:
1- Cut a cable shorter than 3 meters long.
2- Strip from 2.5 to 5cm of the outer sheath at the end of the cable
3- Untwist and separate each pair of wires.
4- Arrange the wires in this order:
1) White with an orange stripe
2) Orange
3) White with a green stripe
4) Blue
5) White with a blue stripe
6) Green
7) White with a brown stripe
8) Brown
5- Bring the sorted wires together and trim them to about 1.4cm in length.
6- Hold the RJ45 plug with the copper contact facing up, and insert the wires into the plug, making sure
that they stay aligned and each color goes into its appropriate channel.
7- Put the plug into a network crimper and squeeze the handles until it clicks.
8- For the other end of the cable, crimp a tubular terminal in the following wires:
1) Orange (GND)
2) Blue (CAN-H)
3) White with a blue stripe (CAN-L)
Figure: RJ45 pinout diagram
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Connect the RJ45 terminal to the connector under the cover named “connection kit”, located inside the battery
pack.
Connect the three wires to the inverter in the CAN communication terminal. Use a cable gland provided to
insert the cable within the inverter.
Only for ISS 1Play TL, it is mandatory that its display is connected correctly. Otherwise, the LG RESU will
open its internal circuit breaker after 10 minutes.
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4 Setting the inverter
This chapter describes how to configure the inverter settings when the ISS 1Play has been wired to the LG
RESU battery.
To do so, once all the previous steps have been completed, the following steps must be followed:
1) Make sure that the battery circuit breaker is in OFF or TRIP position.
2) Move the circuit breaker to ON position to turn the battery pack on.
3) Make sure that the battery pack is successfully initialized. To do so, the status indicator on the front
should flash in blue.
4) After a few seconds the inverter should get powered.
4.1 DC Battery type
Please be careful to choose the right battery type when you set up the configuration in
your inverter. The battery or inverter manufacturers have no responsibility on the
damages caused due to incorrect configurations. For instance, if you select “Lead-acid”
as a battery type in the inverter configuration and the battery being used is “Lithium-ion”,
the battery might get damaged or experience performance degradation.
It is required to set the DC Battery type: LG RESU 3.3/6.5/10
4.1.1 For ISS 1Play TL M
This must be done using the web interface of the inverter. To perform any configuration change, the required
installer access must be entered on the web. When the permission is given, go to:
CONFIGURATION > ADVANCED SETTIGNS > TYPE OF BATTERY > LG RESU 3.3/6.5/10
Confirm the desired selection by pressing the “Write” button. A message to confirm the modification will pop
up.
4.1.2 For ISS 1Play TL
This can be done using the “Ingecon Sun Manager” software package (downloadable on www.ingeteam.com)
or through the display:
Using Ingecon Sun Manager:
Settings →1-.DC BATTERY TYPE: Type of Battery > Lithium: LG Resu LV Series 48V.
Figure 1: DC Battery selection on Ingecon Sun Manager.
Click on the “Send” button. A screen informing that the configuration was successfully saved must appear
when the settings are correctly applied to the inverter.
Using the Display:
To perform any configuration change through the display, the required installer password must be entered on:
MAIN MENU > CONFIGURATION > ENTER PASSWORD
The password is indicated on the “Installation and Operation Manual”, on the chapter dedicated to
configuration.
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When the permission is given, go to:
MAIN MENU > CONFIGURATION > BATTERY > LITHIUM > LG CHEM > RESU LV SERIES 48V
Confirm the desired selection by pressing the “OK” button. A message to confirm the modification will pop up.
A final screen that shows that the process has been completed will be shown on the display.
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5 Final check
This chapter describes the instructions to check that all the connections and settings have been successfully
done.
1) Make sure that the CAN communication wire from the LG RESU battery to the inverter is connected.
2) Make sure that the battery circuit breaker is in ON position.
3) Make sure that the inverter is turn-on from the battery and doesn’t show communication Error with
BMS.
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