InkStream Pro-CP2 User manual

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InkStream Pro-CP2 Installation Manual
Bulk Ink System for Seiko Colorpainter and Oce CS 6060
Revised 11 April 2006
TABLE OF CONTENTS:
Package Contents ..................................................................................................2
Before You Begin...................................................................................................2
Transferring the Ink Chips ......................................................................................3
Installing the Electronic Control Devices ...................................................................3
Installing the 12-Volt Power Cable ...........................................................................6
Installing the Trays................................................................................................9
Installing the Cartridges ....................................................................................... 10
Installing the Magnetic Latches.............................................................................. 11
Setting Up the Electronic Control Devices................................................................ 11
Loading the Inks ................................................................................................. 12
Troubleshooting .................................................................................................. 13

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Package Contents
Item Quantity Note
Tray for bottles 2 Each tray holds 4 bottles: 3 are used for inks and
1 for the Flushing Solution (solvent).
Bottles 8
1-liter bottles that will hold the ink.
Cartridge 7
6 cartridges are required for installation and 1
will remain spare. These are permanent
cartridges that are designed for long-term
operation without removing from printer.
Electronic control device 2 Devices are to be connected to a printer and
installed on both sides of it.
12-Volt cable 1 This cable provides power for the pumps. It
connects to a connector at a heater control
boards and distributes the 12VDC to both
electronic boxes.
M4 screw 2 These screws are used to attach the nylon ties to
the printer.
Nylon tie 2 The ties will be used to organize the ink lines
coming from the cartridges.
Magnetic latch 2 You will use these latches in order for the printer
to be able to work without the ink covers.
4-way adapter 2 This adapter is used to connect all ink lines from
cartridges to the bottle with the Flush.
Installation of this bulk system must
be carried out by a technician or a
technically capable person.
Before You Begin
1. Turn on your Seiko printer. Make sure the original cartridges are installed on it.
Printer should be able to boot up and go online.
2. Set your printer offline.
3. Press CANCEL, SHIFT, CANCEL, CANCEL.
4. It will show MAINTENANCE MODE PASSWORD? Press SHIFT, up arrow, down
arrow, right arrow.
5. Using the SHIFT key, scroll through screens until you see SYSTEM. Press left arrow
to go into this menu.

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6. Using the down arrow, scroll until you see SAVE NVRAM.
7. Press ENTER and ENTER again to confirm.
8. Set printer online.
9. Power OFF your printer.
Transferring the Ink Chips
Remove original cartridges from your printer.
Open the cartridges of the Bulk System.
Transfer the Ink Chips from your original cartridges to the cartridges of this bulk system.
If the bulk system’s cartridges do not have any color tabs removed, you should do so
when you have transferred chips. Each chip must be valid, with at least 20% of ink level
left on it. Lower level may cause RIP software to show warning messages of low ink.
Installing the Electronic Control Devices
Each of the two electronic devices
supplied with Pro-CP2 bulk system
has a wide ribbon cable terminated
with 4 boards and one 2-pin
connector for the 12-volt power.
Two of the boards are shrink-
wrapped – they go to the pumps
compartment. The other two
boards will be connected to the ink
level sensors of the secondary
tanks (ink bags).
Remove the covers from the
printer:
- covers over the secondary
tanks on both sides;
- covers over ink pumps on
both sides;
- covers with holes for air exhaust.
Route the ribbon cable ends designated for ink level sensor connection, into the ink level
sensor area. The other ends must go into the area of the ink pumps.
The square boards for ink level sensor connections have 9-pin and 10-pin receptacles (at
the bottom, not visible on the picture above).
Connect these receptacles to the panel-mounted white headers. Connect the Seiko
receptacles to the white connectors on top of the boards. You cannot mistake because the
left connector is 10-pin and the right one is 9-pin.
You may need to cut the nylon tie around the ink tubing if it interferes with the
installation of the right board.

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The ribbon cable ends with shrink-wrapped boards must be connected to the connectors
from the ink pumps and ink pump revolution sensors. See pictures for details.