Inovance Monarch H100 Series Operating manual

Data code 19011295 A00
H100 Series Jiaolong Control Cabinet
Maintenance Guide
User Guide

Preface
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Preface
Thank you for purchasing the H100 series Jiaolong control system.
By 2019, over 2 million elevator controllers/control cabinets produced by Monarch, an
elevator brand owned by Inovance, have been put into use around the world. Based
on such extensive practices and the application experience in di󶍽erent regions, we
developed the Jiaolong control system to meet the new requirements of global market.
This guide introduces the inspection, maintenance, and cabinet removal of the control
system.
Read this guide carefully before using the product, and keep it properly for future
maintenance reference.
Notes
◆For illustration purpose, the drawings in this user guide are sometimes shown without
covers or protective guards. Remember to install the covers or protective guards as
speci󶍾ed before using the product, and perform operations following the instructions.
◆The drawings in this guide are for illustration only. Actual products may vary.
◆The instructions are subject to change, without notice, due to product upgrade,
speci󶍾cation modi󶍾cation as well as e󶍽orts to increase the accuracy and convenience
of the guide.
◆If the user guide is damaged or lost, order a replacement from your agent or the
customer service center of Inovance.
◆Contact the customer service center of Inovance if you have any problems during use.

Contents
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Contents
Preface...................................................................................................................................1
Revision History....................................................................................................................4
Safety Instructions................................................................................................................5
1 Inspection and Maintenance .........................................................................................10
1.1 Daily Maintenance ...................................................................................................10
1.1.1 Daily Inspection Items...................................................................................11
1.1.2 Daily Cleaning Items......................................................................................11
1.2 Periodic Maintenance..............................................................................................11
1.2.1 Periodic Inspection Items.............................................................................11
1.2.2 Replacement of Quick-Wear Parts................................................................12
2 Cabinet Removal.............................................................................................................13
2.1 List of Serviceable Parts ..........................................................................................13
2.2 Tools .........................................................................................................................14
2.3 Removing the Monitoring Cabinet .........................................................................14
2.3.1 Door Plate ......................................................................................................14
2.3.2 Air Switch .......................................................................................................15
2.3.3 Lightning Protection Board ..........................................................................15
2.3.4 Socket and RCD .............................................................................................16
2.3.5 Operating Board ............................................................................................16
2.3.6 Fuse ................................................................................................................17
2.3.7 Monitoring Board ..........................................................................................17
2.3.8 Interface Board ..............................................................................................18
2.3.9 ADO Board......................................................................................................18
2.4 Removing the Drive Cabinet...................................................................................19
2.4.1 Door Plate ......................................................................................................19
2.4.2 Protective Cover ............................................................................................20
2.4.3 Insulation Barrier and PG Card.....................................................................20
2.4.4 MCB.................................................................................................................21
2.4.5 Power Supply Board B ..................................................................................22

Contents
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2.4.6 Power Supply Board A...................................................................................23
2.4.7 Drive Module..................................................................................................23
2.4.8 Fan ..................................................................................................................24
2.4.9 Terminal Block...............................................................................................24
2.4.10 Transformer .................................................................................................25
2.4.11 Contactors....................................................................................................26
2.4.12 AC Reactor....................................................................................................27

Revision History
- 4 -
Revision History
Date Version Change Description
November 2020 A00 First release.

Safety Instructions
- 5 -
Safety Instructions
Safety Precautions
1） Before using the product, read the safety instructions thoroughly and comply with
them during operations.
2） To ensure the safety of humans and equipment, follow the signs on the product and
all the safety instructions in this guide.
3） "CAUTION", "WARNING", and "DANGER" items in this guide do not indicate all safety
precautions that need to be followed; instead, they just supplement the safety pre-
cautions.
4） Use this product according to the designated environmental requirements. Damage
caused by improper usage is not covered by warranty.
5） Inovance shall take no responsibility for any personal injuries or property damage
caused by improper usage.
Safety Levels and De󶍾nitions
DANGER
indicates that failure to comply with the notice will result in severe
personal injuries or even death.
WARNING
indicates that failure to comply with the notice may result in severe
personal injuries or even death.
CAUTION
indicates that failure to comply with the notice may result in minor
personal injuries or damage to the equipment.

Safety Instructions
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Safety Instructions
Power-on
DANGER
◆Before power-on, make sure that the equipment is installed properly with reliable
wiring and the motor can be restarted.
◆Before power-on, make sure that the power supply meets equipment requirements to
prevent equipment damage or even a 󶍾re.
◆At power-on, unexpected operations may be triggered on the equipment. Therefore,
stay away from the equipment.
◆After power-on, do not open the cabinet door and protective cover of the equipment.
Failure to comply will result in an electric shock.
◆ Do not touch any wiring terminals at power-on. Failure to comply will result in an
electric shock.
◆ Do not remove any part of the equipment at power-on. Failure to comply will result in
an electric shock.
Operation
DANGER
◆ Do not touch any wiring terminals during operation. Failure to comply will result in an
electric shock.
◆Do not remove any part of the equipment during operation. Failure to comply will result
in an electric shock.
◆ Do not touch the equipment shell, fan, or resistor for temperature detection. Failure to
comply will result in heat injuries.
◆Signal detection must be performed by only professionals during operation. Failure to
comply will result in personal injuries or equipment damage.
WARNING
◆Prevent metal or other objects from falling into the device during operation. Failure to
comply may result in equipment damage.
◆ Do not start or stop the equipment using the contactor. Failure to comply may result in
equipment damage.

Safety Instructions
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Maintenance
DANGER
◆ Equipment installation, wiring, maintenance, inspection, or parts replacement must be
performed by only professionals.
◆ Do not maintain the equipment at power-on. Failure to comply will result in an electric
shock.
◆ Before maintenance, cut o󶍽 all equipment power supplies and wait at least 10 minutes.
WARNING
◆Perform daily and periodic inspection and maintenance for the equipment according to
maintenance requirements and keep a maintenance record.
Repair
DANGER
◆ Equipment installation, wiring, maintenance, inspection, or parts replacement must be
performed by only professionals.
◆ Do not repair the equipment at power-on. Failure to comply will result in an electric
shock.
◆ Before inspection and repair, cut o󶍽 all equipment power supplies and wait at least 10
minutes.
WARNING
◆Require repair services according to the product warranty agreement.
◆ When the equipment is faulty or damaged, require professionals to perform
troubleshooting and repair by following repair instructions and keep a repair record.
◆Replace quick-wear parts of the equipment according to the replacement guide.
◆ Do not operate damaged equipment. Failure to comply may result in worse damage.
◆After the equipment is replaced, perform wiring inspection and parameter settings
again.

Safety Instructions
- 8 -
Disposal
WARNING
◆ Dispose of retired equipment by following local regulations or standards. Failure to
comply may result in property damage, personal injuries, or even death.
◆Recycle retired equipment by following industry waste disposal standards to avoid
environmental pollution.
Other Instructions
1） Requirements for the main air switch
Install a circuit breaker on the front end of the power supply side (L, N) of the control
cabinet to prevent such faults as short circuit and overload from occurring on the back-
end load. For a three-phase 380 V or single-phase 220 VAC system, the rated current
of the circuit breaker cannot be smaller than 32 A. A circuit breaker with rated current
above the rated input current of the control cabinet is recommended.
2） Requirements for the residual current device (RCD)
Install an RCD with rated action current not greater than 30 mA in the car top lighting
and shaft lighting circuits for protection.
3） High leakage current warning
The equipment generates high leakage current during running. Ground the equipment
reliably before connecting it to the input power supply. Grounding must comply with
local regulations and related IEC standards.
4） Motor insulation test
Perform the insulation test when the motor is used for the 󶍾rst time, when it is reused
after being stored for a long time, or in a regular inspection, to prevent the control
cabinet from being damaged due to the poor insulation of motor windings. The motor
must be disconnected from the control cabinet during the insulation test. A 500 V
megger is recommended for the test. Ensure that the measured insulation resistance is
not smaller than 5 MΩ.
5） Motor thermal protection
Set the motor overload protection parameters properly or install a thermal relay for the
motor for protection.

Safety Instructions
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6） Disposal
The electrolytic capacitors inside the control cabinet and on the PCB may explode when
they are burnt. Poisonous gas is generated when the plastic parts are burnt. Treat them
as industrial waste.
7） Inspection of peripheral cables
Ensure the diameter and voltage resistance of power cables and control power cables
meet the requirements. Connect the input and output cables separately to avoid danger
caused by cable mixing and insulation damage.
Run the signal cables and power cables separately. Use shielded twisted pairs (STPs) as
analog signal cables, and ensure that the shielded cables are reliably grounded at one
end.
Safety Signs
For safe equipment operations and maintenance, comply with the safety signs on the
equipment, and do not damage or remove the safety labels.
The following table describes the safety signs.
Safety Sign Description
◆ Only professionals are allowed to open the cabinet
door.
◆High voltage!
◆ Before maintenance, cut o󶍽 all power supplies and
wait 10 minutes.
◆Before using the product, read this document
(especially safety instructions) carefully.

Inspection and Maintenance
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1 Inspection and Maintenance
1.1 Daily Maintenance
As an important part of the elevator system, the control cabinet must be inspected and
maintained following national laws and regulations and industrial requirements.
CAUTION
◆Never perform wiring at power-on. Failure to comply will result in an
electric shock.
◆ Before inspection, cut o󶍽 all the equipment power supplies. After
disconnecting the input power supply of the control cabinet, do not
perform further operations until the power indicator is o󶍽 because
residual voltage exists in the DC capacitor. Wait for the speci󶍾ed
interval before next power-on.
◆Never modify the wiring, disconnect cables, or remove optional cards
when the control cabinet is running. Failure to comply will result in
an electric shock.
◆ The grounding terminal of the motor must be grounded. Otherwise,
you will su󶍽er an electric shock when touching the motor housing.
◆Inspection, maintenance, and repair can only be performed by
quali󶍾ed electrical personnel.
WARNING
◆Never run the control cabinet with the protective cover removed.
◆For illustration, the drawings in this document are sometimes shown
without covers or protective guards. Remember to install the covers
or protective guards as speci󶍾ed before using this product, and
perform operations following the instructions.
◆ Tighten the screw terminals based on the speci󶍾ed tightening torque
to prevent the cable connections from overheating after becoming
loose. Failure to comply will result in a 󶍾re.
◆Make sure that the input voltage of the main circuit is within the
allowable range. Incorrect input voltage will a󶍽ect the normal
running of the control cabinet.

Inspection and Maintenance
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1.1.1 Daily Inspection Items
No. Inspection Item
□1Whether abnormal noise exists when the motor is running.
□2Whether the motor vibrates excessively during running.
□3Whether the installation environment of the control cabinet changes.
□4Whether the control cabinet overheats.
□5Whether the electrical components inside the control cabinet work
properly.
□6Whether there is condensation on the control cabinet.
□7Whether the screws inside the control cabinet become loose.
□8Whether abnormal noise exists in the contactors inside the control
cabinet when the elevator is running.
1.1.2 Daily Cleaning Items
No. Cleaning Item
□1 Clean the control cabinet periodically.
□2The IP rating of the control cabinet is IP20. Protect the control cabinet
from water and dust while cleaning.
□3Remove the dust on the surface of the control cabinet to prevent it from
entering the control cabinet.
1.2 Periodic Maintenance
Perform periodic maintenance on the items that are di󶎀cult to check during daily
maintenance and running.
1.2.1 Periodic Inspection Items
No. Item
□1Whether the screws become loose.
□2Whether the terminals have arc signs.
□3Whether the electrical components work properly.
□4Whether any internal cable is exposed.
□5 Charge the batteries in the battery box once every six months.

Inspection and Maintenance
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1.2.2 Replacement of Quick-Wear Parts
The quick-wear parts in the control cabinet mainly include the fuse, air switch, fan,
advance door opening (ADO) board, and PG card. Additional fuse is provided in the
control cabinet to prevent damage to the fuse in case of an emergency.
The service life of the air switch and contactor are 2 to 3 years and that of the fan is
7 years if they are used at an ambient temperature of 70ºC. You can regularly replace
the quick-wear parts according to their service life and the actual working condition.

Cabinet Removal
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2 Cabinet Removal
2.1 List of Serviceable Parts
Table 2-1 List of serviceable parts
Cabinet No. Component Name Model
Monitoring
cabinet
① Door plate -
②Air switch
CDB6i2D32 (220V)/ PT2.5 RD-3209512/ PT 2.5
BU-3209523
CDB6i4D32 (380V)/ PT2.5 RD-3209512/ PT 2.5
BU-3209523
③Lightning protection
board MCTC-OPB-N1, MCTC-OPB-N2
④Socket and residual
current device (RCD) EA9X310, Ex9NLE-S 1PN C6 30mA
⑤ Operating board -
⑥Fuse 50CTT4AH250V, 50CTT2AH250V, 50CF-063H
⑦Monitoring board MCTC-MB-N1
⑧Interface board MCTC-KCB-N1
⑨ ADO board MCTC-SCB
Drive
cabinet
① Door plate -
②Protective cover -
③Insulation barrier and
PG card MCTC-PG-E
④Main control board
(MCB) MCTC-MCB-N1
⑤Power supply board B MCTC-PCB-N2
⑥Power supply board A MCTC-PCB-N1
⑦ Drive module -
⑧Fan SA240515BSCRR001
⑨Terminal block TR20-01-7P-BCM26 (220 V), TR20-01-8P-
BCM25 (380 V)
⑩Transformer KLK-NICE9000V-4007-P-I-T1
⑪Contactors
Ex9CS12D01 3P24VDC+AX4510 (SW)
Ex9CS09D01 3PDC24V (BY)
Ex9CS06D 4P-22DC24V (FX)

Cabinet Removal
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2.2 Tools
No. Tool No. Tool No. Tool No. Tool
①Phillips
screwdriver ③Multimeter ⑤Torque screwdriver ⑦Hex socket
②Cutting plier ④Tweezer ⑥Cable tie -
2.3 Removing the Monitoring Cabinet
2.3.1 Door Plate
Removal procedure:
❶ Unlock the door lock using the triangle key.
❷ Pull the bottom of the door plate outwards. Release the top of the plate from the tab
when the angle between the plate and the cabinet is about 30º.
❸ Remove the door plate.
Ю
Я
а
Figure 2-1 Steps to remove the door plate of the monitoring cabinet

Cabinet Removal
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2.3.2 Air Switch
Removal procedure:
❶ Loosen the captive screw on the air switch cover and remove the cover.
❷ Disconnect the switch cable, unlock the switch lock, and then remove the air switch.
Я
Ю
Figure 2-2 Steps to remove the air switch
2.3.3 Lightning Protection Board
Removal procedure:
❶ Remove the socket cover by unfastening the four M4x8 screws on the cover.
❷ Disconnect the plug-in terminals.
❸ Unfasten the four M4x8 retaining screws on the lightning protection board, and then
remove the board.
Ю
M4x8 screws
а
M4x8 screws
Я
Plug-in terminals
Figure 2-3 Steps to remove the lightning protection board

Cabinet Removal
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2.3.4 Socket and RCD
Removal procedure:
❶ Remove the socket cover by unfastening the four M4x8 screws on the cover.
❷ Disconnect the locking cables at two ends of the socket and RCD.
❸ Remove the socket and RCD.
а
Ю
M4x8 screws
Я
Locking cables
Figure 2-4 Steps to remove the socket and RCD
2.3.5 Operating Board
Removal procedure:
❶ Remove the operating board by unfastening the four M4x8 screws on the board.
❷ Turn the operating board around, and then remove the buttons and disconnect the
cables.
Ю
M4x8 screws
Я
Figure 2-5 Steps to remove the operating board

Cabinet Removal
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2.3.6 Fuse
Removal procedure:
❶ Remove the interface cover by unfastening the two captive screws on the cover.
❷ Remove the fuse cover with your fingers or a tweezer and replace the fuse.
Я
Fuse holder
Ю
Captive screws
Figure 2-6 Steps to remove the fuse
2.3.7 Monitoring Board
Removal procedure:
❶ Remove the monitoring cover by unfastening the four M4x8 screws on the cover.
❷ Unfasten the four M4x8 retaining screws on the monitoring board, pull up the hard-
wired terminal, and remove the monitoring board.
Ю
M4x8 screws
Я
M4x8 screws
Hard-wired terminal
Figure 2-7 Steps to remove the monitoring board

Cabinet Removal
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2.3.8 Interface Board
Removal procedure:
❶ Remove the monitoring cover by unfastening the four M4x8 screws on the cover.
❷ Disconnect the plug-in terminal and remove the six M4x8 screws on the interface
board.
❸ Pull the hard-wired terminal downwards and remove the interface board.
Я
M4x8
screws
Ю
M4x8 screws
а
Figure 2-8 Steps to remove the interface board
2.3.9 ADO Board
Removal procedure:
❶ Disconnect the plug-in terminal on the interface board and remove the four M4x8
screws on the bracket of the interface board.
❷ Remove the interface board components following the arrow direction.
❸ Disconnect the plug-in terminal on the ADO board, unfasten the four M4x8 screws,
and remove the ADO board.
Ю
M4x8
screws
Я
а
M4x8
screws
Figure 2-9 Steps to remove the ADO board