Inovance Monarch MCTC-PEC-E1 User manual

User Guide
MCTC-PES-E1
Programmable Electronic System
Suzhou Inovance Technology Co., Ltd.
Add.: No. 16 Youxiang Road, Yuexi Town, Wuzhong District, Suzhou 215104, P.R. China
Tel: [phone]
Fax: [phone]
Service Hotline: [phone]
http: //www.inovance.com
Shenzhen Inovance Technology Co., Ltd.
Add.: Building E, Hongwei Industry Park, Liuxian Road, Baocheng No. 70 Zone, Bao’an District, Shenzhen
Tel: [phone]
Fax: [phone]
Service Hotline: [phone]
http: //www.inovance.com
MCTC-PES-E1 Programmable Electronic System User Guide
Copyright Shenzhen Inovance Technology Co., Ltd.
A02
Data code 19010187
User Guide

Preface
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Preface
Thank you for purchasing the MCTC-PES-E1 system.
MCTC-PES-E1, independently developed and produced by Suzhou Monarch Control
Technology Co., Ltd., is a programmable electronic system in safety related applications
for escalators and moving walkways (PESSRAE).
The MCTC-PES-E1 adopts dual-CPU control and provides multiple security monitoring
protections for escalators and moving walkways. The system satisfies the GB/16899-2011
Safety Rules for the Construction and Installation of Escalators and Moving Walks.
This manual describes the correct use of the MCTC-PES-E1 system. System installation,
commissioning and maintenance must be performed only by qualified personnel with
related experience.
It introduces the construction, features, security prompts, design & installation, operation &
maintenance, and faults & solutions of the MCTC-PES-E1 system. Read and understand
the manual before use, and keep it properly for future reference.
Notes
◆To describe product details, this manual provides diagrams showing the status without a
housing or safety cover. Before using this product, install the housing or safety cover as
required and refer to the instructions in this manual.
◆Diagrams in this document are used only for function description. The product structure
shown in the diagrams may be different from the structure of the product that you purchase.
◆When the product is upgraded or the specifications change, this manual will be updated in
a timely manner to improve its accessibility and accuracy.
◆If you need to purchase this manual in case that the original copy is damaged or lost,
contact our local agent or our customer service center.
◆If you have any questions regarding the usage of this product, contact our customer
service center.

Contents
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Contents
Preface ............................................................................................................................................ 1
Safety Instructions ................................................................................................................................ 4
Safety Disclaimer ..................................................................................................................... 4
Safety Levels and Definitions ................................................................................................. 4
Safety Instructions ................................................................................................................... 4
Service life ................................................................................................................................ 8
Chapter 1 Product Information .......................................................................................................... 9
1.1 Introduction ............................................................................................................................. 9
1.2 System Components .............................................................................................................. 9
1.3 System Functions ..................................................................................................................10
1.3.1 Working States .............................................................................................................. 11
1.3.2 Description of Security Functions .............................................................................. 11
1.3.3 Security Measures After Security Functions Enabled .............................................. 12
Chapter 2 Installation and Wiring ...................................................................................................13
2.1 Mechanical Installation ........................................................................................................13
2.1.1 Installation environment requirements ....................................................................13
2.1.2 Installation Dimensions ............................................................................................... 13
2.1.3 Installation Instructions ............................................................................................... 14
2.2 Installation of Sensors ..........................................................................................................14
2.2.1 Technical Data of Sensors ............................................................................................14
2.2.2 Installing the Speed Sensor and Running Direction Sensor for Escalator/Moving
Walkway ........................................................................................................................16
2.2.3 Installing the Handrail Speed Sensor ........................................................................ 17
2.2.4 Installing the Step/Pallet Loss Sensor........................................................................ 18
2.3 Wiring ......................................................................................................................................21
2.3.1 Description of System Terminals ................................................................................21
2.3.2 Wiring of the MCTC-PES-E1 .........................................................................................25
2.3.3 Connecting the Floor Plate Switches .........................................................................26
2.3.4 Connecting Brake Detection Switches in Dual-Motor Application .......................27
Chapter 3 Operation Panel ...............................................................................................................28
3.1 LED Operation Panel ............................................................................................................28
3.1.1 Button Description ........................................................................................................28
3.1.2 Indicators .......................................................................................................................29
3.1.3 Data Display ...................................................................................................................29

Contents
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3.2 Basic Operations ....................................................................................................................30
Chapter 4 Functional Parameters ....................................................................................................31
4.1 Parameter Description .........................................................................................................31
Group F0: Basic Parameters ..................................................................................................31
Group F1: State Parameters ..................................................................................................34
Group F2: Fault Information .................................................................................................37
Group FF: Factory Parameters ..............................................................................................39
Group FP: Management Parameters ...................................................................................39
4.2 Examples of Commissioning Applications ......................................................................40
Chapter 5 Troubleshooting ..............................................................................................................42
5.1 Fault Description ...................................................................................................................42
5.2 System Prompt Faults ..........................................................................................................44
Revision History ..................................................................................................................................45
Warranty Agreement .........................................................................................................................46

Safety Instructions
- 4-
Safety Instructions
Safety Disclaimer
1）Read and comply with the safety instructions during installation, operation, and mainte-
nance on the equipment.
2）To ensure the safety of humans and the products, follow the marks on the products and
all the safety instructions in this document.
3）The “CAUTION”, “WARNING”, and “DANGER”are only supplements to the
safety instructions.
4）Use this equipment based on the designated environment requirements. Damages
caused by improper usage are not covered by warranty.
5）The company shall take no responsibility of any personal injuries or Operation damag-
es caused by improper usage.
Safety Levels and Definitions
Danger
The“Danger” sign indicates that failure to comply with the notice will
result in server personal injuries or even death.
Warning
The“Warning” sign indicates that failure to comply with the notice may
result in server personal injuries or even death.
Caution
The“Caution” sign indicates that failure to comply with the notice may
result in minor or moderate personal injuries or damage to the equipment.
Safety Instructions
Unpacking
Caution
◆Check whether the packing is intact and whether there is damage, water seepage, damp,
and deformation.
◆Unpack the package following the package sequence. Do not hit the package with force.
◆Check whether there are damages, rust, or injuries on the surface of the product or product
accessories.
◆Check whether the number of packing materials is consistent with the packing list.
Warning
◆Do not install the equipment if you find damages, corrosions, or indications of use on the
product or accessories.
◆Do not install the equipment if you find water seepage, component missing or damage
upon unpacking.
◆Do not install the equipment if you find the packing list does not conform to the equipment
you received.

Safety Instructions
- 5-
Storage and Transportation
Caution
◆Store this equipment based on the storage and transportation requirements on humidity
and temperature.
◆Avoid transporting the equipment in environment such as water splashing, rain, direct sun-
light, high voltage, strong magnetic field, and strong vibration.
◆Avoid storing the product for more than 3 months, long-term storage shall require stricter
protection and necessary inspections..
◆Pack the product strictly before you transport. Use a sealed box for long-distance transpor-
tation.
◆Never transport this product with products or materials that harm or have negative impacts
on this product.
Warning
◆Use professional loading and unloading equipment to carry large-scale or heavy products.
◆When carry this equipment with bear hand, hold the product casing firmly with care pre-
venting from parts falling, otherwise, it may result in personal jury or equipment damages.
◆Handle the products with care, mind your steps, otherwise, it may result in personal juries
or equipment damages.
◆Never stand or stay below the equipment when the equipment is lifted by hoisting equip-
ment.
Installation
Warning
◆Read and comply with the safety instructions before performing installation.
◆Do not modify this product.
◆Do not rotate the product components or the fixed bolts and red marked bolts on product
components.
◆Do not install this product in places where there is strong electric field or strong magnetic
field.
◆When this product is installed in a cabinet or terminal device, the cabinet or terminal device
must be equipped with protective shell. The proof class must comply with relevant IEC
standards and local regulations.
Danger
◆Do not allow non-professionals to perform product installation, wiring, maintenance, inspec-
tion or parts replacement.
◆The installation, wiring, maintenance, inspection and parts replacement are intended to be
performed by professional personnel only.
◆Installation personnel must be familiar with product installation requirements and relevant
technical materials.
◆If you need to install transformer or other strong electromagnetic interference equipment,
install shielding device at the same time to avoid product malfunction.

Safety Instructions
- 6-
Wiring
Danger
◆Do not allow non-professionals to perform product installation, wiring, maintenance, inspec-
tion or parts replacement.
◆Never perform wiring at power-on. Failure to comply may result in electric shock.
◆Cut off all power supplies before wiring. Wait at least 10 minutes after power-off so that re-
sidual voltage can discharge safely. Wait at least 10 minutes after power-off so that residual
voltage can discharge safely.
◆Make sure that the equipment is reliably grounded. Failure to comply may result in electric
shock.
◆Follow the proper electrostatic discharge (ESD) procedures, and wear an anti-static wrist
strap to perform wiring. Failure to comply may result in damage to the equipment or the
internal circuit the product.
Warning
◆Never connect the power cable with the product output terminals (U, V, W.). Failure to com-
ply may result in equipment damage or even fire.
◆When connecting driving equipment with the motor, make sure the phase sequence of the
drive and motor are consistent to prevent motor reverse rotation.
◆The cable used in wiring must conform to the wire diameter and shielding requirements,
the shielding layer of the shielded cable must be reliably grounded at one end.
◆After wiring, make sure there are no fallen screws or exposed wire inside the cabinet or
product.
Power-on
Danger
◆Before power-on, make sure that the equipment or products are intact, all wiring are safely
connected, and the motor device allows a restart.
◆Before power-on, check if the power supply meets the equipment requirements, avoid
equipment damage or fire.
◆At power-on, equipment or product may start running abruptly, keep away from mechanical
device.
◆After power-on, never open the cabinet door or the protective shell to avoid electric shock.
◆Never touch any terminals at power-on to avoid electric shock.
◆Never dismantle the equipment or remove any parts from the equipment at power-on to
avoid electric shock.
Operation
Danger
◆Never touch any terminals during operation. Failure to comply may result in electric shock.
◆Never dismantle the equipment or remove any parts from the equipment during operation.
Failure to comply may result in electric shock.
◆Never touch the equipment shell, fan or resistor for temperature detection. Failure to com-
ply may result in burn!
◆Do not allow non-professional technicians to detect signals during operation. Failure to
comply may result in equipment damage even personal injuries.

Safety Instructions
- 7-
Warning
◆Prevent metal or other objects from falling into the device during operation, failure to com-
ply may result in equipment damage.
◆Never use contactors to start or stop the equipment. Failure to comply may result in dam-
age to the equipment!
Maintenance
Danger
◆Do not allow non-professionals to perform product installation, wiring, maintenance, inspec-
tion or parts replacement.
◆Never perform maintenance at power-on. Failure to comply may result in electric shock.
◆Before maintenance, wait at least 10 minutes after power-off so that residual voltage can
discharge safely.
Warning
◆Following the equipment repair and maintenance requirements to perform routine and
periodical inspection and maintenance, and keep a maintenance record.
Repair
Danger
◆Do not allow non-professionals to perform product installation, wiring, maintenance, inspec-
tion or parts replacement.
◆Never perform any inspection or maintenance operations at power-on. Failure to comply
may result in electric shock.
◆Before inspection or maintenance, wait at least 10 minutes so that residual voltage can
discharge safely.
Warning
◆Follow the terms defined in the warranty agreement to repair the product.
◆When the equipment has a fault or is damaged, follow the instructions of the professionals
to perform troubleshooting or maintenance, and keep a maintenance record.
◆Following the quick-wear parts instructions to replace the damaged parts.
◆Do not continue to use the damaged equipment. Failure to comply may result in worse
damages.
◆Following the equipment repair and maintenance requirements to perform routine and
periodical inspection and maintenance, and keep a maintenance record.
Disposal
Warning
◆Following the local regulations or standards to dispose the retired equipment or products.
Failure to comply may result in Operation damage or even death.
◆Following the industry waste disposal standards to recycle the scrapped equipment to
avoid environmental pollution.

Safety Instructions
- 8-
Service life
The service life of the MCTC-PES-E1 is 15 years. To ensure normal use and security, you
need to replace the product that has been used for approximately 10 years (calculated
from delivery) or return them to Monarch for repair and maintenance.

Chapter 1 Product Information
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Chapter 1 Product Information
1.1 Introduction
The MCTC-PES-E1 is designed to provide multiple security monitoring protections for
escalators and moving walkways. It adopts dual-CPU control and judges the signals
related to the escalator or moving walkway simultaneously. Once detecting a fault, the two
CPUs instruct the safety relays to act and output the fault signal.
Furthermore, the two CPUs monitor each other. If one CPU breaks down or is damaged,
the other instructs the safety circuits to act immediately and output the corresponding
fault signal. The MCTC-PES-E1 has an LED operation panel, on which you can perform
operations such as parameter modification and working status monitoring.
The following figure shows the physical appearance of the MCTC-PES-E1.
Figure 1-1 Physical appearance of the MCTC-PES-E1 (a control board fixed inside the
black housing)
1.2 System Components
The MCTC-PES-E1 is configured with a control board, a protective guard, and a switching-
mode power supply(the models are introduced in Table 1-1).
When installing the MCTC-PES-E1, six sensors and seven detection switches are required.
The sensor models are designated and sold by Monarch, while the detection switches are
decided by the customer. The recommended models of the sensors and detection switches
are introduced in Table 2-2.
Caution
◆The MCTC-PES-E1 system is installed in the machine room of the escalator or moving
walkway. The installation environment must satisfy the requirements described in Table 1-2.
Monarch will assume no risk or responsibility if a fault occurs in the system because the
installation environment requirements are not satisfied.
◆The switching-mode power supply provides power supply only to the components of the
MCTC-PES-E1 (including the control board and the connected sensors and detection
switches). It is prohibited to provide power supply to any other devices.