Inovance MD210 Series Instruction manual

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CONTENTS
CHAPTER 1 PRODUCT INFORMATION ...................................................................................................................... 1
1.1 Designation .................................................................................................................................................... 1
1.2 Nameplate...................................................................................................................................................... 1
1.3 General Specifications ................................................................................................................................... 2
CHAPTER 2 WIRING ..................................................................................................................................................... 3
2.1 Typical Wiring................................................................................................................................................. 3
2.2 Terminals........................................................................................................................................................ 5
CHAPTER 3 EASY SETUP............................................................................................................................................ 7
3.1 Logic of Control .............................................................................................................................................. 7
3.2 Step By Step Setup........................................................................................................................................ 9
CHAPTER 4 TROUBLESHOOTING ............................................................................................................................ 22
4.1 Faults And Solutions .................................................................................................................................... 22
4.2 Common Symptoms And Diagnostics ......................................................................................................... 25
CHAPTER 5 FUNCTION CODE TABLE...................................................................................................................... 26
5.1 General Function Codes .............................................................................................................................. 26
5.2 Monitoring Function Codes .......................................................................................................................... 42
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CHAPTER 1 PRODUCT INFORMATION
1.1 Designation
Mark
B
Mark
S
2T 0.4 0.7 1.5 2.2
T0.4 0.75 1.5 2.2
MD210
X
X.X
X
Yes
Built-in Braking Unit
Mark
Applicable motor, [kW]
Single-phase 220 V
Three-phase 220 V
Three-phase 380 V
MD210 series AC drive
Voltage Class
1.2 Nameplate
MODEL: MD210T0.7B
INPUT:
3~380-440 V, 3.4 A, 50/60 Hz
OUTPUT: 3~0-440 V, 2.1 A, 0-500 Hz, 0.75 kW
Suzhou Inovance Technology Co.,Ltd.
S/N: 013010034CC00011
Nameplate
AC drive model
Rated input
Rated output
S/N code
Manufacturer
Barcode
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1.3 General Specifications
ƹ: Drives of 220 VAC power supply (both single-phase and three-phase) are being developed.
ƿ: At 6 kHz carrier frequency without derating
ƾ: Dimensions are shown as below:
:
$
%
+
'
MD210
S0.4B
MD210
S0.7B
MD210
S1.5B
MD210
S2.2B
MD210
2T0.4B
MD210
2T0.7B
MD210
2T1.5B
MD210
2T2.2B
MD210
T0.4B
MD210
T0.7B
MD210
T1.5B
MD210
T2.2B
2/ 2/
H [mm]
W [mm]
D [mm] 158 / 158 /
A [mm]
B [mm]
5.4 8.2 14.0 23.0 3.4 5.0 5.8 10.5 1.9 3.4 5.0 5.8
[kW] 0.4 0.75 1.5 2.2 0.4 0.75 1.5 2.2 0.4 0.75 1.5 2.2
[HP] 0.5 1 2 3 0.5 1 2 3 0.5 1 2 3
2.3 4.0 7.0 9.6 2.1 3.8 5.1 9.0 1.5 2.1 3.8 5.1
1.0 1.5 3.0 4.0 1.0 3.0 4.0 5.9 1.2 1.5 3.0 4.0
[kW] ≥ 0.08 ≥ 0.08 ≥ 0.1 / ≥ 0.15 ≥ 0.15 ≥ 0.25 / ≥ 0.15 ≥ 0.15 ≥ 0.15 ≥ 0.25
[Ω] ≥ 200 ≥ 150 ≥ 100 / ≥ 150 ≥ 110 ≥ 100 / ≥ 300 ≥ 300 ≥ 220 ≥ 200
2
Dimension
ƾ
128
108
148
148
148
Drive Input
Rated Input Voltage
Three-phase 380 to 440 VAC, -15 to 20%
(323 to 528 VAC)
Rated Input Current (A)
Rated Input Frequency 50/60 Hz, f5% (47.5 to 63 Hz)
Single-phase 220 VAC, -15 to 20%
(187 to 264 VAC)
Three-phase 220 VAC, -15 to 20%
(187 to 264 VAC)
Fan
Drive Output
Applicable
Motor
Output Current, [A]
Power Capacity, [kVA]
Overload Capacity
ƿ
120% for 1 hour & 150% for 60 Sec &180% for 2 Sec
Max. Output Voltage
Three-phase 380 VAC
(proportional to input voltage)
Fan Fan
Recommended
Braking Resistor
Cooling Method
Air
Air
Air
Three-phase 220 VAC
(proportional to input voltage)
Three-phase 220 VAC
(proportional to input voltage)
Single-phase 220 VAC
ƹ
Three-phase 220 VAC
ƹ
Max. Output Frequency 500 Hz
158
96
118
Voltage Class
Three-phase 380 VAC
Drive Model
Frame Size 111
4×Ø5
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CHAPTER 2 WIRING
2.1 Typical Wiring
9Wiring of Three-phase 220/380 VAC Power Supply
DI1
DI2
DI3
DI4
DI5
COM
Power supply
Three-phase 220V/380V
50/60 Hz
R
S
W
V
U
( - ) P(+) BR
Braking resistor (optional)
+24V
OP
MD210
T/C
T/B
T/A
Multi-function relay output
(Fault output)
+10V
AI1
GND
GND
AO1 Analog output
(Running frequency)
MCCB
+24V
COM
J3
J4
NC
GND
485-
485+
R485
Analog input
(Frequency source)
RS485
T
FWD
Multi-reference terminal 2
FJOG
RESET
Multi-reference terminal 1
OP is connected to +24V in default,
please pay attention to jumper J3
J12
NC R485
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9Wiring of Single-phase 220 VAC Power Supply
DI1
DI2
DI3
DI4
DI5
COM
L1
L2
W
V
U
( - ) P(+) BR
Braking resistor (optional)
+24V
OP
MD210
T/C
T/B
T/A
Multi-function relay output
(Fault output)
+10V
AI1
GND
GND
AO1 Analog output
(Running frequency)
MCCB
+24V
COM
J3
J4
NC
GND
485-
485+
R485
Analog input
(Frequency source)
RS485
FWD
Multi-reference terminal 2
FJOG
RESET
Multi-reference terminal 1
Power supply
Single-phase 220V
50/60 Hz
J12
NC R485
OP is connected to +24V in default,
please pay attention to jumper J3
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2.2 Terminals
9Terminals of Main Circuit
Table 2-1: Main circuit terminals of the single-phase
Terminal
Terminal Name
Description
L1, L2
Single-phase power supply input terminals
Connect to the single-phase 220 VAC power supply.
P(+), (-)
Positive and negative terminals of DC bus
Common DC bus input point.
P(+), BR
Connecting terminals of braking resistor
Connect to a braking resistor.
U, V, W
AC drive output terminals
Connect to a three-phase motor.
Grounding terminal Must be grounded.
Table 2-2: Main circuit terminals of the three-phase
Terminal
Terminal Name
Description
R, S, T
Three-phase power supply input terminals
Connect to the three-phase 220/380 VAC power supply.
P(+), (-)
Positive and negative terminals of DC bus
Common DC bus input point.
P(+), BR
Connecting terminals of braking resistor
Connect to a braking resistor.
U, V, W
AC drive output terminals
Connect to a three-phase motor.
Grounding terminal
Must be grounded.
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9Terminals of Control Circuit
Terminal
Terminal Name
Description
+10V
-GND
+10 V
DC power supply
Provide +10 VDC power supply to external unit. Usually, it provides power
supply to external potentiometer with resistance range of 1kΩ
to 5 kΩ.
Max.. output current: 10 mA.
+24V
-COM
+24
VDC power supply
Provide +24 VDC power supply to external unit. Usually, it provides power
supply to DI/DO terminals and external sensors
.
Max. output current: 200 mA.
OP
Input terminal of external power supply
Connect to +24 VDC by default. Whether it connects to +24 V or COM is
decided by jumper J3.
When DI1 to
DI5 need to be driven by external signal,
OP needs to be connected to external power supply and be disconnected
from +24 VDC.
AI1
-GND
Analog input 1
Input voltage range: 0 to 10 VDC.
Impedance: 22 kΩ.
DI1-COM
Digital input 1
Optical coupling isolation, compatible with dual
-polarity input.
Impedance: 2.
4 kΩ.
Input voltage range: 9
to 30 VDC.
DI2-COM
Digital input 2
DI3-COM
Digital input 3
DI4-COM
Digital input 4
DI5
-COM
High
-speed pulse input
Besides features of DI1 to DI4, it can be used for high-speed pulse input.
Max. input frequency: 20 kHz.
AO1
-GND
Analog output 1
Output voltage range: 0
to 10 VDC.
485+
-485-
Communication terminal
MODBUS protocol.
Baud rate: 300 to 115200 bps.
Max.
nodes: 32.
Terminal resistance jumpers: J4 and J12.
T/A
-T/B
Normally closed terminal
Contact driving capacity:
250
VAC, 0.2 A, COSø=0.4;
30
VDC, 1 A.
T/A-T/C
Normally open terminal
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CHAPTER 3 EASY SETUP
3.1 Logic of Control
9Complete Timing Diagram
F0-08
[x.x Hz]
F0-18
F0-17 F6-09 F6-08 [x.x Sec]
[x.x Sec] [x.x% ] [x.x% ]
F6-11
DC injection braking 2 frequency threshold
F6-04
[x.x Sec]
F6-03 F6-08 F6-09
[x.x Hz] [x.x% ] [x.x% ]
0
F6-06 [x.x Sec]: F6-13 [ x % ] : F6-14 [x.x Sec]:
DC injection braking 1 active time(if F6-00=0) DC injjection braking 2 level DC injection braking 2 active time
Pre-excitation active time (if F6-00=2)
F6-05 [ x % ] : F6-12 [x.x Sec] (default: 0.0 Sec)
DC injection braking 1 level (if F6-00=0) DC injection braking 2 delay time
Pre-excitation level (if F6-00=2)
t1
Time
DI 1
Forward
IGBT's Ac tive
Frequency
Frequency
output
command
[ x.x Hz]: default 0.0 Hz
t9
ON
OFF
ON
OFF
t2
t4
t5
t6
t7
t8
t3
0%
DC Injec tion/
Pr e-exc itation
Motor Current
20%
40%
Stages
100%
100%
50%
0%
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9Timing Diagram Description
Event
Description
Function code
Status
t1
-The AC drive waits for the RUN signal.
-----
Inhabit
t2
-The AC drive receives the Forward RUN command.
-----
RUN
-The IGBT becomes active.
-----
-DC Injection Braking 1/Pre-excitation is enabled if F6-06 > 0.
F6-05
(if F6-00 = 0, it is "DC Injection Braking 1";
if F6-00 = 2, it is "Pre-excitation")
F6-06
t3
-DC Injection Braking 1/Pre-excitation is disabled.
-----
RUN
-The startup frequency becomes active if F6-04 > 0.
F6-03
F6-04
t4
-The startup frequency becomes inactive.
-----
RUN
- The motor ramps up to the expected frequency.
F0-17
- S-curve active
F6-08
F6-09
t5
-Motor runs at expected frequency.
F0-08
RUN
t6
-The Forward RUN command is cancelled.
-----
RUN
-The motor ramps down to zero frequency.
F0-18
-S-curve active
F6-08
F6-09
t7
-The frequency output command reaches the DC Injection Braking 2
frequency threshold.
F6-11
RUN (if F6-12 = 0)
Inhabit (if F6-12 > 0)
-The IGBT shall become inactive if DC Injection Braking 2 delay time
is not zero.
F6-12
-After the delay time set in F6-12, the IGBT becomes active again
-----
t8
-DC Injection Braking 2 is enabled if F6-14 > 0
F6-13
RUN
F6-14
t9
-DC Injection Braking 2 is disabled.
-----
Inhabit
-The IGBT turns inactive.
-----
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3.2 Step By Step Setup
9Setup Flowchart
Any problem, refer to Chapter 4 “TROUBLESHOOTING”
Set S-curve if needed
Get familiar with keypad
Set motor parameters
Set frequency reference
Set operation mode
Check nameplate and wiring
Apply main power to AC drive
Set start mode
Set stop mode
Set acceleration and deceleration time
Set DI and DO if needed
Set startup frequency if needed
Set DC injection braking if needed
Set pre-excitation if needed
RUN!
Check motor rotation and machine travelling direction
Check motor current
2
3
4
5
6
7
8
9
10
1
11
12
Refer to Chapter 1 and 2
Refer to User Manual
Refer to User Manual
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9Step 1: Get Familiar With Keypad
Overview
Indicators
FWD/REV : It indicates forward or reverse rotation.
OFF indicates forward rotation and ON indicates reverse rotation.
TUNE/TC : Reserved.
REMOTE : It indicates whether the AC drive is operated by means of keypad, terminals or communication.
OFF indicates keypad control, ON indicates terminal control, and blinking indicates communication control.
RUN/ERR : It indicates the state of the AC drive.
, OFF indicates the stop state, ON (green) indicates the running state, and ON (red) indicates the faulty state.
LED Display
The 5-digit LED display is able to display the frequency reference, output frequency, monitoring data and fault codes.
Indicators
LED display
Confirm key
Shift key
Stop/Reset key
Programming key
RUN key
Decrement key
Increment key
Multi-function key
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Keys On Keypad
Key
Key Name
Function
Program
ming
Enter or exit Level I menu.
Confirm
Enter the menu interfaces level by level, and confirm the parameter setting.
Increment
Increase
data or function code.
Decrement
Decrease data or function code.
Shift
Select the displayed parameters in turn in the stop or running state, and select the digit to be
modified when modifying parameters.
RUN
Start the AC drive in the
keypad operation mode.
Stop/Reset
Stop the AC drive when it is in the running state and perform the reset operation when it is in
the fault
y state. The functions of this key are restricted by F7-02.
Multifunction
Perform function switchover (such as quick switchover of command source or direction)
according to the setting of
F7-01.
Function
Code
Parameter Name
Setting Range
Unit
Default
Commission
F7-01
MF.K key function
selection
0: MF.K key disabled
1: Switchover from remote control
(terminal or
communication) to keypad control
2: Switchover between forward rotation and
reverse rotation
3: Forward jog
4: Reverse jog
5: Individualized parameter display
N.A. 0
F7-02
STOP/RESET key
function
0: STOP/RESET key enabled only in keypad
control
1: STOP/RESET key enabled in any
operation mode
N.A. 1
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Keypad Operation
F0
U0
AC
…
A2
A1
FP F0 27 2
…
…
1
F1 F0 02 0 F0 03
50.00 F0 F0 F0 01 2 save the value
U0 F0 27 1
AC
…
…
F0 02
A2
A1
FP
…
F1
F0
PRG
ENTER
PRG
ENTER
PRG
ENTER ENTER
PRG
PRG
Function Codes Arrangement
Function Code
Group
Description
Remark
F0 to FP
Standard function code group
Standard function parameters
A1 to AC
Advanced function code group
AI/AO correction
U0
Running state function code group
Display of basic parameters
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9Step 2: Set Motor Parameters
Function
Code
Parameter Name
Setting Range
Unit
Default
Commission
F1-00
Motor type selection
0: Common asynchronous motor
1: Variable-frequency asynchronous motor
N.A. 0
F1-01
Rated motor power
0.1 to 7.5
kW
Model
dependent
F1-02
Rated motor voltage
1 to 1000
V
Model
dependent
F1-03
Rated motor current
0.01 to 655.35
A
Model
dependent
F1-04
Rated motor frequency
0.01 to Max. frequency
Hz
Model
dependent
F1-05
Rated motor speed
1 to 65535
RPM
Model
dependent
9Step 3: Set Frequency Reference
Function
Code
Parameter Name
Setting Range
Unit
Default
Commission
F0-03
Main frequency source
X selection
0: Digital setting F0-08
(non-retentive at power down)
1: Digital setting F0-08
(retentive at power down)
2: AI1
3: Reserved
4: Reserved
5: Pulse reference (DI5)
6: Multi-reference
7: Simple PLC
8: PID
9: Communication reference
N.A. 0
F0-04
Auxiliary frequency
source Y selection
The same as F0-03 (Main frequency source X
selection)
N.A. 0
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Function
Code
Parameter Name
Setting Range
Unit
Default
Commission
F0-07
Frequency source
superposition
selection
7-segment
- - - 0 0
N.A. 00
0: X + Y
1: X – Y
2: Max. (X, Y)
3: Min. (X, Y)
0: Main frequency source X
1: X and Y superposition
2: Switchover between X and Y
(by DI terminal)
3: Switchover between X and
"X and Y superposition"(by DI
terminal)
4: Switchover between Y and
"X and Y superposition"(by DI
terminal)
F0-08
Preset frequency
0.00 to Max. frequency
Hz
50.00
X
Y
X &Y
Unit’s digit
F 0-07
Final frequency reference
Superposition
X &Y
Ten’s digit
F 0-07
The larger of X and Y
Max. (X, Y)
The smaller of X and Y
Min. (X, Y)
Difference between X and Y
X-Y
Sum of X and Y
X+Y
F 0-04
Auxiliary source
Main source
F 0-03
X
Y
Communication
Fx-xx
PID input
Fx-xx
Simple PLC
Fx-xx
Multi-frequency input
Fx-xx
Pulse input
Fx-xx
Analog input
Fx-xx
Digital input (retentive)
F0-08
Digital input (non-retentive)
F0-08
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9Step 4: Select Operation Mode
Function
Code
Parameter Name
Setting Range
Unit
Default
Commission
F0-02
Command source
selection
0: Keypad control
1: Terminal control
2: Communication control
N.A. 0
F4-11
Terminal command
mode
0: Two-wire control mode 1
1: Two-wire control mode 2
2: Three-wire control mode 1
3: Three-wire control mode 2
N.A. 0
Command source selection
Terminal command mode
F0-02
Keypad control
Communication control
Terminal control
D I
F4-11
Two-wire control mode 1
Two-wire control mode 2
Three-wire control mode 1
Three-wire control mode 2
FWD
D I
REV
D I
D I
COM
Enable
D I
COM
Run
D I
Direction
Stop
D I
Enable
D I
Direction
D I
COM
FWD
COM
REV
D I
D I
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9Step 5: Set Start Mode
Function
Code
Parameter Name
Setting Range
Unit
Default
Commission
F6-00
Start mode
0: Direct startup
1: Reserved
2: Pre-excited startup (asynchronous motor)
N.A. 0
9Step 6: Set Stop Mode
Function
Code
Parameter Name
Setting Range
Unit
Default
Commission
F6-10
Stop mode
0: Decelerate to stop
1: Coast to stop
N.A. 0
9Step 7: Set Acceleration And Deceleration Parameters
Function
Code
Parameter Name
Setting Range
Unit
Default
Commission
F0-17
Acceleration time 1
0.00 to 650.00 (if F0-19 = 2)
0.0 to 6500.0 (if F0-19 = 1)
0 to 65000 (if F0-19 = 0)
s Model
dependent
F0-18
Deceleration time 1
0.00 to 650.00 (if F0-19 = 2)
0.0 to 6500.0 (if F0-19 = 1)
0 to 65000 (if F0-19 = 0)
s Model
dependent
F0-19
Acceleration/
Deceleration time unit
0: 1s
1: 0.1s
2: 0.01s
N.A. 1
F6-07
Acceleration/
Deceleration mode
0: Linear mode
1: S-curve mode A
2: S-curve mode B
N.A. 0
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9Step 8: Set DI And DO If Needed
DI Setting
Function
Code
Parameter Name
Setting Range
Unit
Default
Commission
F4-00
DI1 function selection
0: No function
1: Forward RUN (FWD)
2: Reverse RUN (REV)
3: Three-line control
4: Forward JOG (FJOG)
5: Reverse JOG (RJOG)
6: Terminal UP
7: Terminal DOWN
8: Coast to stop
9: Fault reset (RESET)
10: RUN pause
11: Normally open (NO) input of external fault
12: Multi-reference terminal 1
13: Multi-reference terminal 2
14: Multi-reference terminal 3
15: Multi-reference terminal 4
16: Terminal 1 for acceleration/deceleration
time selection
17: Terminal 2 for acceleration/deceleration
time selection
18: Frequency source switchover
19: UP and DOWN setting clear
(terminal, operation panel)
20: Command source switchover terminal 1
21: Acceleration/Deceleration prohibited
22: PID pause
23: PLC status reset
24: Wobble pause
25: Counter input
26: Counter reset
27: Length count input
28: Length reset
29: Torque control prohibited
30: Pulse input (enabled only for DI5)
31: Reserved
32: Immediate DC braking
33: Normally closed (NC) input of external fault
34: Frequency modification Enable
35: Reverse PID action direction
36: External STOP terminal 1
37: Command source switchover terminal 2
38: PID integral disabled
39: Switchover between
main frequency source X and preset
frequency
40: Switchover between auxiliary frequency
source Y and preset frequency
41-42: reserved
43: PID parameter switchover
44: User-defined fault 1
45: User-defined fault 2
46: Speed control/Torque control switchover
47: Emergency stop
48: External STOP terminal 2
49: Deceleration DC braking
50: Clear the current running time
51–59: Reserved
N.A.
1
FWD
F4-01
DI2 function selection
N.A.
4
FJOG
F4-02
DI3 function selection
N.A.
9
RESET
F4-03
DI4 function selection
N.A.
12
Multi-
reference
terminal 1
F4-04
DI5 function selection
N.A.
13
Multi-
reference
terminal 2
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Function
Code
Parameter Name
Setting Range
Unit
Default
Commission
F4-10
DI filter time
0.000 to 1.000
s 0.010
F4-35
DI1 delay time
0.0 to 3600.0
s 0.0
F4-36
DI2 delay time
0.0 to 3600.0
s 0.0
F4-37
DI3 delay time
0.0 to 3600.0
s 0.0
F4-38
DI active mode
selection
7-segment
0 0 0 0 0
00000
N.A.
DI 5 active mode
0: High level activeƿ
1: Low level active
ƿ
DI 4 active mode
0: High level active
1: Low level active
DI 3 active mode
0: High level active
1: Low level active
DI 2 active mode
0: High level active
1: Low level active
DI 1 active mode
0: High level active
1: Low level active
ƿ: ‘High level active’ means that, if a high level voltage is applied to DI terminal, the DI signal will be seen as active.
‘Low level active’ means that, if a low level voltage is applied to DI terminal, the DI signal will be seen as active.
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