Parker LINKnet AC30P Assembly instructions

AC30 series
Variable Speed Drive
HA503711U002 Issue 1: Hardware Installation Manual Frames K - N
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AC30 Series Hardware Installation Manual
Frames K - N
HA503711U002 Issue 1
2018 © Parker Hannin Manufacturing Limited.
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AC30 series Variable Speed Inverter

Contents 1
Contents ...................................................................Page No. Contents....................................................................... Page No.
AC30 series Variable Speed Inverter
Chapter 1: Safety............................................................. 1-1
Requirements....................................................................................1-1
Intended Users.......................................................................................... 1-1
Application Area........................................................................................ 1-1
Personnel................................................................................................... 1-2
Hazards...................................................................................................... 1-2
Chapter 2: Introduction................................................... 2-1
About this Manual ............................................................................2-1
Packaging and Lifting Details .........................................................2-3
Chapter 3: Product Overview.......................................... 3-1
Product Range..................................................................................3-1
Power Stack Features ......................................................................3-2
Power Stack Functional Overview..................................................3-3
AC30 Series Control Features.........................................................3-5
Chapter 4: Installation - Power Stack............................. 4-1
Cubicle Mount Power Stack ............................................................4-1
Dimensions for Cubicle Mount Installation............................................. 4-1
Mounting the Inverter................................................................................ 4-2
Ventilation.................................................................................................. 4-2
Power Stack Electrical Installation.................................................4-3
Wiring Instructions.................................................................................... 4-3
Terminal Cover Removal.......................................................................... 4-4
AC Line fed power Stack Wiring Connections ....................................... 4-5
DC Link FED Power Stack Wiring Connections ..................................... 4-6
Dynamic Brake Resistor Wiring Connections (Frame K Only).............. 4-8
Power Stack Terminal Block Wire Range................................................ 4-9
Power Stack Terminal Tightening Torques........................................... 4-11
Front Panel Removal............................................................................... 4-12
AC Line fed power Stack - Fan Supply Voltage Selection....................4-13
DC Link fed power Stack - Fan Supply Voltage Selection....................4-14
AC Line fed power Stack – Y-cap & VDR Disconnects.........................4-15
DC Link fed power Stack – Y-cap Disconnect.......................................4-16
Chapter 5: Installation - Control Module........................5-1
Control Module .................................................................................5-1
Product Dimensions..................................................................................5-1
Control Module Electrical Installation............................................5-2
Wiring Instructions ....................................................................................5-2
Control Module Cover Removal................................................................5-3
Control Module Removal...........................................................................5-4
AC30V Control Wiring Connections.........................................................5-5
AC30P & AC30D - Control Wiring Connections ......................................5-6
System Board Control Wiring Connections (AC30D ONLY)..................5-7
Wiring Diagrams ...............................................................................5-8
The Default Application.............................................................................5-8
Application Description.............................................................................5-8
Application 0: Basic Speed Control......................................................5-10
Application 1: Auto/Manual Control.......................................................5-12
Application 2: Raise / Lower Trim......................................................5-14
Application 3: Presets Speeds ..............................................................5-16
Application 4: PID Control .....................................................................5-18
Application 5: Active Front-End ............................................................5-20
Control Module Terminal Block Wire Range .........................................5-22
Control Module Terminal Block Cable & Ferrule Recommendations..5-22
Control Module Cabling Bracket (Optional) ..........................................5-23
Ethernet Communications Cable............................................................5-24
Ethernet Cable Recommendation...........................................................5-25
OPTION & Communication CARD Installation Details (Optional)........5-26
SD CARD Installation...............................................................................5-28
Fitting a Remote GKP.....................................................................5-29
Chapter 6: Associated Equipment - Power Stack .........6-1
AC Line Fed 710 Stacks: Connection Overview......................................6-1
AC Line Input Fuses.........................................................................6-2

2 Contents
Contents ...................................................................Page No. Contents....................................................................... Page No.
AC30 series Variable Speed Inverter
Circuit Breakers (alternative to AC Line Fuses)............................6-3
External EMC Filters (optional).......................................................6-3
AC Line Chokes (optional)...............................................................6-4
Dynamic Braking Resistors (optional) ...........................................6-5
AC Motor Chokes (optional)............................................................6-6
DC Link Fed 740 Stacks: Connection Overview..................................... 6-7
AC Line Input Fuses.........................................................................6-8
External EMC Filters (optional).......................................................6-8
AC Line Choke..................................................................................6-8
Pre-charge Considerations..............................................................6-8
DC Link Input Fuses.......................................................................6-10
AC Motor Chokes (optional)..........................................................6-10
AFE System Using DC Link Fed 740 Stacks: Connection Overview .. 6-11
AC Line Input Fuses.......................................................................6-12
External EMC Filters (optional).....................................................6-12
DC Link Input Fuses.......................................................................6-12
AC Motor Chokes ...........................................................................6-12
Line Synchronisation Card & AC30 Control Module..................6-13
Chapter 7: Associated Equipment - Control Module.... 7-1
Cabling Brackets ..............................................................................7-1
Option Cards.....................................................................................7-1
Communication Cards .....................................................................7-2
SD Memory Cards.............................................................................7-2
Graphical Keypad (GKP)..................................................................7-3
Chapter 8: Safe Torque Off SIL3/PLe............................. 8-1
General Information .........................................................................8-1
STO Functional Description......................................................................8-2
Alignment to European Standards .................................................8-3
EN ISO13849-1:2008 ..................................................................................8-3
EN61800-5-2:2007 and EN61508...............................................................8-4
Safety Specification .........................................................................8-5
EMC Specification ............................................................................8-6
User Connections.............................................................................8-7
STO Technical Specification ...........................................................8-9
Inputs Specification...................................................................................8-9
Output Specification..................................................................................8-9
Truth Table ...............................................................................................8-10
STO Input Timing Diagrams..........................................................8-11
Ideal Operation.........................................................................................8-11
Typical Operation.....................................................................................8-12
Fault Operation ........................................................................................8-13
Pulsed Inputs ...........................................................................................8-14
STO State Transition Diagram.......................................................8-15
STO Trip Annunciation ..................................................................8-16
Safety Warnings and Limitations ...........................................................8-17
Example User Wiring...............................................................................8-19
Applications that do not require STO function.....................................8-19
Minimum STO Implementation ...............................................................8-20
STO Implementation with Safety Control Unit.......................................8-21
SS1 Implementation using Safety Control Unit.....................................8-23
STO Function Checking.................................................................8-25
Comprehensive Check...................................................................8-26
The following test steps must be performed: .......................................8-27
Regular Check..........................................................................................8-29
Troubleshooting .............................................................................8-30
Chapter 9: The Graphical Keypad...................................9-1
Overview............................................................................................9-1
Keypad...............................................................................................9-2

Contents 3
Contents ...................................................................Page No. Contents....................................................................... Page No.
AC30 series Variable Speed Inverter
LED Status Indication ......................................................................9-3
The Display........................................................................................9-4
Top Line - Inverter Status Summary........................................................ 9-4
Bottom Line – Soft Key Action Indication............................................... 9-5
Setup Wizard.....................................................................................9-6
Firmware Update ..............................................................................9-7
Chapter 10: Routine Maintenance & Repair ................ 10-1
Routine Maintenance .....................................................................10-1
Preventative Maintenance .............................................................10-1
Main Duct Fans........................................................................................ 10-1
DC Link Capacitors................................................................................. 10-3
Repair...............................................................................................10-3
Saving Your Application Data................................................................ 10-3
Returning the Unit to Parker .................................................................. 10-3
Appendix A: Compliance .............................................A-1
Applicable Standards................................................................................A-1
EUROPEAN COMPLIANCE............................................................. A-2
CE Marking ................................................................................................A-2
EMC Compliance.......................................................................................A-4
EMC Standards................................................................................ A-5
Radiated Emissions Standards................................................................A-5
Conducted Emissions Standards............................................................A-6
Radiated & Conducted Emissions - Compliance Overview...................A-7
EMC Installation Guidance............................................................. A-9
Protective Earth (PE) Connections..........................................................A-9
Mitigating Radiated Emissions..............................................................A-11
Cabling Requirements............................................................................A-13
Harmonic Information – AC Supplied Inverters ......................... A-17
Requirements for North American and Canadian Compliance A-21
North American Compliance..................................................................A-21
Canadian Compliance.............................................................................A-22
North American and Canadian Compliance Information.....................A-22
Environmental................................................................................ A-24
Restriction, Evaluation, Authorisation and Restriction of Chemicals (REACH)
..................................................................................................................A-24
Restriction of Hazardous Substances (RoHS) .....................................A-24
Waste Electrical and Electronic Equipment (WEEE)...........................A-25
Appendix B: E Plan Library............................................ B-1
E Plan Library................................................................................... B-1
Appendix D: AC30 Series Product Codes..................... D-1
Understanding the Product Code.................................................. D-1
AC30 Series Control Module....................................................................D-1
AC30 Series Power Stack.........................................................................D-2
Configured AC30 Series Inverter.............................................................D-3
AC30 Series Regenerative Supply Unit...................................................D-4
Appendix E: Technical Specifications - Power Stack...E-1
Environmental Details..............................................................................E-1
Safety Details ............................................................................................E-2
Earthing Details.........................................................................................E-2
Cooling Fans.............................................................................................E-3
AC FED Electrical Ratings .......................................................................E-4
DC FED Electrical Ratings .......................................................................E-6
AFE Mode Electrical Ratings ...................................................................E-7
Internal Dynamic Brake Switch ...............................................................E-7
Appendix F: Technical Specifications - Control ModuleF-1
Environmental Details.............................................................................. F-1
Safety Details ............................................................................................ F-2
Analog Inputs/Outputs ............................................................................. F-2
Reference Outputs.................................................................................... F-3
Digital Inputs............................................................................................. F-3
Digital Outputs.......................................................................................... F-3
User 24v Supply OUTPUT ........................................................................ F-4

4 Contents
Contents ...................................................................Page No. Contents....................................................................... Page No.
AC30 series Variable Speed Inverter
Auxiliary 24V Input (AC30V & Ac30P only).............................................F-4
RelayS (AC30V ONLY) ..............................................................................F-4
SYSTEM Auxiliary 24V Input (AC30D ONLY) ..........................................F-5
DIGITAL INPUTs (AC30D ONLY)..............................................................F-5
Encoder Power Supply Output (AC30D ONLY) ......................................F-6
Encoder Inputs (AC30D ONLY)................................................................F-7
Encoder Transmit Outputs (AC30D ONLY).............................................F-8

Safety 1-1
AC30 series Variable Speed Inverter
Chapter 1: Safety
Safety Information
IMPORTANT Please read these important Safety notes before installing and operating this equipment
CAUTION
CAUTION notes in the manual warn of danger to equipment.
WARNING
NOTES IN THE MANUAL WARN OF DANGER TO PERSONEL
Requirements
Intended Users
This manual is to be made available to all persons who are required to install, configure or service equipment described herein, or any other
associated operation.
The information given is intended to highlight safety issues, and to enable the user to obtain maximum benefit from the equipment.
Complete the following table for future reference detailing how the unit is to be installed and used.
INSTALLATION DETAILS
Model Number
(see product label)
Where installed
(for your own
information)
Unit used as a:
(refer to
Certification)
Component Relevant Apparatus Unit fitted: Cubicle mounted
Through Panel Mounted
Application Area
The equipment described is intended for industrial motor speed control utilising AC induction motors or AC permanent magnet synchronous
machines.

1-2 Safety
AC30 series Variable Speed Inverter
Personnel
Installation, operation and maintenance of the equipment should be carried out by competent personnel. A competent person is someone who is
technically qualified and familiar with all safety information and established safety practices; with the installation process, operation and maintenance
of this equipment; and with all the hazards involved.
DANGER
Risk of electric
shock
WARNING
Hot surfaces
Caution
Refer to documentation
Earth/Ground
Protective Conductor
Terminal
Hazards
DANGER! - Ignoring the following may result in injury
1. This equipment can endanger life by exposure to rotating
machinery and high voltages.
2. The equipment must be permanently earthed due to the high
earth leakage current, and the inverter motor must be connected
to an appropriate safety earth.
3. Ensure all incoming supplies are isolated before working on the
equipment. Be aware that there may be more than one supply
connection to the inverter.
4. There may still be dangerous voltages present at power terminals
(motor output, supply input phases, DC bus and the brake, where
fitted) when the motor is at standstill or is stopped.
5. For measurements use only a meter to IEC 61010 (CAT III or
higher). Always begin using the highest range.
CAT I and CAT II meters must not be used on this product.
6. Allow at least 5 minutes for the inverter's capacitors to discharge to
safe voltage levels (<50V). Use the specified meter capable of
measuring up to 1000V dc & ac rms to confirm that less than 50V
is present between all power terminals and between power
terminals and earth.
7. Unless otherwise stated, this product must NOT be dismantled. In
the event of a fault the inverter must be returned. Refer to "Routine
Maintenance and Repair".

Safety 1-3
AC30 series Variable Speed Inverter
WARNING! - Ignoring the following may result in injury or damage to equipment
SAFETY
Where there is conflict between EMC and Safety requirements, personnel safety shall always take precedence.
•Never perform high voltage resistance checks on the
wiring without first disconnecting the inverter from the
circuit being tested.
•Whilst ensuring ventilation is sufficient, provide guarding
and /or additional safety systems to prevent injury or
damage to equipment.
•When replacing an inverter in an application and before
returning to use, it is essential that all user defined
parameters for the product’s operation are correctly
installed.
•All control and signal terminals are SELV, i.e. protected by double
insulation. Ensure all external wiring is rated for the highest system
voltage.
•Thermal sensors contained within the motor must have at least
basic insulation.
•All exposed metalwork in the Inverter is protected by basic
insulation and bonded to a safety earth.
•RCDs are not recommended for use with this product but, where
their use is mandatory, only Type B RCDs should be used.
EMC
•In a domestic environment this product may cause radio
interference in which case supplementary mitigation
measures may be required.
•This equipment contains electrostatic discharge (ESD)
sensitive parts. Observe static control precautions when
handling, installing and servicing this product.
•This is a product of the restricted sales distribution class according
to IEC 61800-3. It is designated as “professional equipment” as
defined in EN61000-3-2 for frames size D. Permission of the supply
authority shall be obtained before connection to the public low
voltage supply.
Frame sizes E to N harmonics conform to the limits of
IEC61000-3-12:2011 (table 4).
WARNING! – Control Unit Removal / Fitting
Isolate supply before plugging or unplugging control unit to the power stack.

1-4 Safety
AC30 series Variable Speed Inverter
CAUTION!
APPLICATION RISK
•The specifications, processes and circuitry described herein are for guidance only and may need to be adapted to the user’s
specific application. We can not guarantee the suitability of the equipment described in this Manual for individual applications.
RISK ASSESSMENT
Under fault conditions, power loss or unintended operating conditions, the inverter may not operate as intended. In particular:
•Stored energy might not discharge to safe
levels as quickly as suggested, and can still
be present even though the inverter
appears to be switched off
•The motor's direction of rotation might not be controlled
•The motor speed might not be controlled
•The motor might be energised
An inverter is a component within an inverter system that may influence its operation or effects under a fault condition. Consideration
must be given to:
•Stored energy •Supply disconnects •Sequencing logic •Unintended operation

Introduction 2-1
AC30 series Variable Speed Inverter
Chapter 2: Introduction
About this Manual
Who is this Manual aimed at?
This Manual is intended for use by the installer of the AC30 series inverters. It assumes a reasonable level of understanding in this discipline.
It is more detailed than the relevant QuickStart manual.
There is a separate software reference - HA503711U003 ‘AC30 Series Software Reference Manual’ that is intended for use by the user and
programmer of the AC30 series inverters.
Note: It is important to always pass on this Manual to any new user of the AC30 series inverter.
How the Manual is Organised?
This Hardware Installation Manual is organised into chapters, indicated by the numbering on the edge of each page. If the manual is to be printed
it is designed so that it should be printed double-sided using the short-edge for binding.
Information for the following AC30 units is included - Frame K, L, M & N power stacks, and AC30V, AC30P & AC30D control modules which, are
collectively referred to as “the Inverter” or “drive” throughout the manual.
Product coding: Any “x” within a product code indicates there are variants, see the ‘Appendix D: AC30 Series Product Codes’ section for more
information.
Any text placed in a highlighted area as this sample shows, only refers to the AC30P and AC30D control modules.
Parker Hannifin Manufacturing Limited is referred to as “Parker” throughout the manual.
IMPORTANT
Please read all Safety information before proceeding with the installation and operation of this unit.
AC30P
AC30D

2-2 Introduction
AC30 series Variable Speed Inverter
Initial Steps
Use the manual to help you plan the following:
Installation
Know your requirements:
•certification requirements, CE/UL/CUL conformance - refer to the ‘Appendix A: Compliance’ section.
•conformance with local installation requirements.
•supply and cabling requirements - refer to ‘Chapter 4: Installation – Power Stack’ and ‘Chapter 5: Installation – Control
Module’ sections.
Considerations
It is important to consider that:
•motors used must be suitable for Inverter duty.
•no attempt is made to control motors whose rated current is less than 25% of the inverter rated current. Poor motor
control or Autotune problems may occur if you do.
Equipment Inspection
At the point of receipt of your new unit:
•Check for signs of transit damage.
•Check the product code on the rating label conforms to your requirement.
Equipment Storage
If the unit is not being installed immediately, store the unit in a well-ventilated place away from high temperatures, humidity, dust, or metal particles.
Storage and Shipping Temperatures
Storage Temperature -25°C to +55°C
Shipping Temperature -25°C to +70°C

Introduction 2-3
AC30 series Variable Speed Inverter
Packaging and Lifting Details
CAUTION
The packaging is combustible. Igniting it may lead to the generation of lethal toxic fumes.
Once in possession of the unit:
•Save the packaging in case of return. Improper packaging can result in transit damage.
•Use a safe and suitable lifting procedure when moving the unit. Never lift the unit by its terminal connections.
•Prepare a clear, flat surface to receive the inverter before attempting to move it. Do not damage any terminal
connections when putting the unit down.
•Refer to ‘Chapter 4: Installation – Power Stack’ for further details on handling the products.

2-4 Introduction
AC30 series Variable Speed Inverter

Product Overview3-1
AC30 series Variable Speed Inverter
Chapter 3: Product Overview
Product Range
Power Stacks – Frame Sizes K, L, M & N
Control Modules – AC30V, AC30P & AC30D
Control Module assembly including:
1. AC30 Control Module
2. Option Card
3. SD Memory Card
4. Graphical Keypad (GKP)
5. Cabling Bracket
6. Comms Card
7. Cover
See ‘Chapter 7: Associated Equipment – Control
Module’ for details on accessories and option cards.

3-2 Product Overview
AC30 series Variable Speed Inverter
Power Stack Features
General
Switching Frequency
Minimum 2kHz (default)
Maximum 8kHz
Derating of output current will apply above the default switching frequency.
Output Frequency
Maximum is Switching Frequency divided by 8. This is limited to 590Hz due to export rules.
e.g. for 2kHz switching frequency it is 2000/8 = 250Hz
Maximum is Switching Frequency divided by 6, in PMAC Motor Closed Loop Control.
If >590Hz is required, please contact your local Parker Sales representative.
Dual Rating
Normal duty (ND)
Heavy duty (HD)
Stack
Protection
Trip Conditions
Output scct: line-to-line & line-to-earth
Overcurrent:
- Frame K 220% HD current / Stall
- Frames L, M & N 190% HD current / Stall
Overvoltage & undervoltage
Heatsink over-temperature
Internal over-temperature
Output current imbalance (Frames L, M & N only)
Missing output current sensor
Missing line phase
Motor Thermistor over-temperature (using GPIO option)
Dynamic Brake scct protection (Frame K only)
Current Limit
Adjustable 110% (ND) or 150% (HD) for 60s
180% shock load limit (Heavy Duty – Frame K only)
Inverse Time
Overload Rating
ND - 110% overload for 60s
HD - 180% overload for 3s (Frame K only), 150% overload for 60s
User
Terminals
Line Input
3 AC input terminals L1, L2, L3 (710 stacks only)
Motor Output
3 AC output terminals - M1, M2, M3 (to be used as line supply connections for AFE applications)
PE
2 protective earth terminals
DC Input
2 DC input terminals DC+ and DC-
Brake Output
1 DC output terminal DB to be used in conjunction with DC+ when connecting a Dynamic Brake
Resistor (Frame K only)

Product Overview3-3
AC30 series Variable Speed Inverter
Power Stack Functional Overview
Block Diagram for Frame K
= customer accessible disconnect link
= components not fitted in 740 stacks
= components fitted in 740 stacks only

3-4 Product Overview
AC30 series Variable Speed Inverter
Block Diagram for Frames L - N
= customer accessible disconnect link
= components not fitted in 740 stacks
= components fitted in 740 stacks only