Insight Vision Vutek User manual

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VUTEK PUSH CAMERA
Manufactured by Insight Vision

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General Safety Guidelines
WARNING: Read all safety warnings and guidelines.
Failure to follow the warnings and instructions may result in electrical shock, fire, and/or serious injury.
Work Area Safety Guide
Keep your work area clean and dry as possible.
Do not operate equipment in explosive or flammable environment. Keep
children away when operating the system.
Electrical Safety Guide
Do not expose equipment to rain or wet environment.
Keep hands dry and all electrical connections dry.
Do not abuse the power cord.
Personal Safety Guide
Be alert and aware of your environment.
Be prepared and follow instructions.
Use protective equipment when using the equipment.
Use Equipment with Care
Do not force the equipment.
Do not allow inexperience operator to use the equipment.
Maintain equipment and use only accessories that are recommended by the manufacturer.
Use Battery with Care
Use equipment only with specific external battery pack.
Recharge battery with the charger specified by the manufacturer.
If you need to contact customer service or for immediate assistance, contact Insight Vision.
Phone: [phone]
Fax: [phone]
Email Technical Service: [e-mail]
Email Sales & Support: [e-mail]
Web Inquiry: www.insightvisioncameras.com
Please complete the following information for future reference:
Serial Number: _____________________________________
Date of Purchase: __________________________________
Place of Purchase: __________________________________
The serial number is on the back of the unit. Retain this manual with your sales receipt as a permanent
record of your purchase, in the event of theft, fire or warranty service.

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TABLE OF CONTENTS
Warranty ....................................................................................................... ...3
General Overview ............................................................................................ 4
Main System Controls .................................................................................... 6
How to Record ................................................................................................. 9
Insight Vision App ........................................................................................ 10
Base Frame ................................................................................................... 12
Camera Head ................................................................................................. 14
F.A.Q .............................................................................................................. 16
Troubleshooting Guide ................................................................................. 17
Technical Specifications .............................................................................. 19
Contact Us ..................................................................................................... 20
Warranty

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Insight Vision warrants to the original purchaser that should any of its products prove to be defective in material
or workmanship in normal use, within one (1) year from the date of delivery, Insight Vision will, at its exclusive
option, repair, replace or exchange the product or any of its parts.
THIS WARRANTY IS SUBJECT TO THE FOLLOWING LIMITATIONS:
1. The warranty does not apply to any product which has been subject to accident, negligence, alteration,
abuse, misuse, overload, repair by anyone other than Insight Vision or its authorized representatives, or
not maintained in accordance with the manufacturer's suggested maintenance requirements.
2. The warranty applies only to components manufactured by Insight Vision. The appropriate
manufacturer's warranty, if any, shall apply to components not manufactured by the company.
3. The warranty does not apply to flex-link connectors, rod, LED light rings, cable, rollers, O-rings, and skids,
or other parts, which are considered consumable. The replacement of these items is part of normal
product maintenance.
4. The warranty shall not apply if the products are used or operated in any manner not consistent with their
intended purpose.
5. The warranty is limited to repair or replacement of defective products and parts during the warranty
period, and shall be the exclusive remedy. Insight Vision shall in no event have any other obligation or
liability of any nature arising from the breakdown, malfunction, defect or other failure of the product,
including, without limitation, any liability for service, maintenance, repairs, personal injury, property
damage, loss of profits, loss of use or other consequential damages.
6. Any action for any claimed breach of this warranty shall be brought within one (1) year from the date of
delivery of the product.
7. The purchaser must return the defective product, part or component to the Insight Vision factory in
Saukville, WI 53080 at the purchaser's expense, properly and adequately packaged, with insurance and
transportation pre-paid. Insight Vision will either repair or replace the defective product, part or
component, at its option, and will return it to the purchaser at the customer's expense. In no event shall
Insight Vision be liable for delay in repair or replacement and return under this warranty. Insight Vision
will endeavor to effect appropriate repairs in the shortest time practical, with respect to the customer
having beneficial use of their equipment.
8. Insight Vision neither assumes nor authorizes any person to assume any other liability or make any other
warranty in connection with the products.
9. THIS WARRANTY IS EXPRESSLY GIVEN IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR
IMPLIED. INSIGHT VISION EXPRESSLY DISCLAIMS ANY OTHER WARRANTY, INCLUDING,
WITHOUT LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE.
General Overview
Description
The Vutek system is a portable push camera designed to inspect and record mainlines, pipelines and
underground infrastructure videos. The user-friendly keypad has been redesigned with an easy “On Demand”

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recording and snapshot button to help speed up inspection time. Technicians can easily record vital inspection
data and client information using the available on-screen text-writer and footage counter. A built-in microphone
and speaker allows the technician to record voiceover videos and then play the video back on the 10.4” LCD
monitor. Geared to inspect sewer pipes from 3” up to 12” inch diameter. A built-in sonde which transmit a 512
Hz frequency which is locatable with a 512 Hz locator. The Vutek system also comes with a free downloadable
Insight Vision App for IOS and Android mobile devices which allows users to view, record, snapshot and share
sewer inspection videos.
System Maintenance Requirements:
The following maintenance procedures are recommended for all Vutek systems. Standard warranty policy
dictates that components and accessories subject to wear and tear are not covered under the One (1) year
warranty. Therefore we are strongly recommending that all systems be maintained according to the following
procedures. Please be advised that Vutek will not allow warranty coverage for these items if these procedures
are not followed.
Vutek Command Module:
The Vutek command module incorporates a USB port as its standard data storage device. This port has no
moving parts or recording heads so it does not require a cleaning device. However, if water, dirt or dust
become present in this connector due to extreme conditions in the field, owners/operators will be responsible
for the cleaning of the connector/port area using a Q-tip or other non-abrasive cleaning tool to remove the
debris before inserting a memory stick.
NOTICE: All Insight Vision's command modules are not water-resistant. Insight Vision assumes no
liability for any water damage, caused directly or indirectly, by improper usage of the system. Damage
to the system components, the internal mother board, and injury to you may result if water is applied to
the command module. Water damage will not be covered under warranty, and may be cause for voiding
of command module warranty.
O-Rings:
O-rings are critical to insure the watertight integrity of the camera and connection areas. O-rings are subject to
wear and tear and can also suffer failure due to age and other factors. They should be inspected regularly and
replaced whenever needed. When O-rings are working properly, a small amount of water and sometimes fine
particles of grit will build up behind them. Any time the camera or sonde connection is taken apart and
FAILURE TO FOLLOW THIS
PROCEDURE
INVALIDATES ANY WARRANTY CLAIM
AGAINST VUTEK FOR THE
FUNCTIONALITY OF THE RECORDING
DEVICE AND WARRANTY COVERAGE
WILL NOT BE GRANTED.

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exposed, there exists the risk of grit wearing down or possibly even tearing the O-ring. It is also possible for
water to then enter the connection area once exposed. All connections, once opened or exposed, MUST
be thoroughly cleaned and dried before re-connecting. We recommend using an old toothbrush or other
soft bristled brush to clean the O-ring areas and remove the grit or fine debris. Then, completely dry the area
around male and female connector and the O-ring before re-connecting.
Sonde:
The sonde transmit a 512hz frequency so that it’s locatable with a locator. We recommend after every
inspection, power off the system and disconnect the sonde. Wipe down the sonde with a damp towel and check
for damages or missing O-rings on the male and female connector. Read O-Rings above when re-connecting.
Camera Head:
All Vutek camera heads are covered for one (1) year under the standard warranty against all defects in
workmanship. These cameras are all sealed and water-resistant. Warranty coverage will apply for any and all
internal failures to the camera head unless external damage is evident. This would include a broken window
and any deformation to the stainless steel metal housing of the camera head.
NOTICE: The system has provided protective 2” and 3” skids that MUST be used at all times. These
skids are designed to aid in the centering of the camera head and have the added benefit of helping to
protect the camera head from extreme wear. Failure to use the provided skids will result in the direct
wear of the metal, especially at the front window array, resulting in the eventual wearing down of the
metal. This wear could result in a breach of the window seal allowing water into the camera head. This
type of wear will not be covered under warranty.
Hub Assembly:
The hub assembly houses the encoder, the wiring terminals, and solders joints that are susceptible to water
damage. Although it is very well covered and enclosed, the electronic components are not water-proof. Only
wipe with damp cloth when cleaning. You will find the warning label on the hub assembly:
NOTICE: DO NOT POWER WASH THE HUB ASSEMBLY AREA.
Push Rod:
The Vutek push rod terminations are covered for one (1) year under warranty. This warranty policy covers
workmanship on the termination connection ONLY and does not cover push rod breakage or kinks in other
parts of the rod. While recoiling your push rod, wipe down with damp rage and check for kinks, or cracks after
every inspection.

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Main System Controls
1. Light Up/Down –Up will increase and down will decrease brightness on the camera head light ring.
▪Recommended to keep light level at maximum for most pipe conditions
2. On-Screen Distance Counter Reset Button - The button will reset distance counter to zero.
▪If you are doing underground constructions, we highly suggest that you use a 512 Hz locator for
more accurate reading of location. The counter only read distance pushed through bends and 90’s,
does not pin point area.
3. Volume Increase/Decrease –Adjust volume for video playback. (Use for audio playback only!)
4. Mute –Mute/unmute audio during video playback. (Use for audio playback only!)
5. System Power ON/OFF button - GREEN LED indicates the system is ON.
6. Snapshot –allows for JPG picture capture during live inspection
7. Record/Pause - Allows for recording of live video. Pressing the button during recording will pause current
recording until the button is pressed.
8. Stop/Back –Pressing during recording will end the current recording.

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▪Pressing while in the Menu will move the menu back 1 step.
9. Menu and Up/Down arrows - These buttons along with the stop/back button allow for movement through
the menu.
▪During recording, the Up arrows turns ON the microphone & Down arrows turn OFF the microphone
▪Menu button is also the selector in the settings
10. Info –Allows for quick access for serial number and software revision.
11. Aux and Text Writer buttons are not currently utilized.
12. Text-Writer Page Selector - 4 Pages A. Pg. 1 = No text. Distance counter only
B. Pg. 2 = Contractor Form Page
C. Pg. 3 = Client Form Page
D. Pg. 4 = Free Form Page
13. Main System Connection - Connection Port for the Video Interconnect Cable
▪This connection will power your Vutek Inspection Camera System
▪Make sure the two arrows are align, push to connect ▪Twist and pull to disconnect
14. Main System Power Connection –Connection for the external 12V DC Power Supply cord.
15. Video Out Jack - Used for external video display device.
16. Camera Test Port - Used for the camera head diagnostic and troubleshooting
17. Built-In Speaker - For audio playback
18. Built-In Microphone - For voice recordings ▪Microphone is always activated.
▪To change microphone option, go into the menu setting, step 9.
19. USB Port –Used to record video using a USB memory stick

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MAIN SYSTEM CONTROLS (CONTINUE ON NEXT PAGE)
SAFETY INFORMATION
CAUTION:
▪To reduce the risk of injury, user must read operator’s manual. Wear eye protection
and observe all applicable safety precautions.
NOTICE:
▪Use only the power supply recommended by Insight Vision. A non-approved 12 volt
DC power supply may cause damage or render equipment non-operable.
WARNING:
▪To reduce the risk of injury and prevent equipment damage. Do not remove the
display and keyboard cover on this command module without the supervision of a
trained service technician.
*On the back of the Vutek Command Module*
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How to Record
The built in recorder is activated along with the main system power. Before recording assure a USB recording
device is inserted into the USB jack on the top panel, an 8GB USB jump drive is included with the purchase of
an Insight Vision command module.
Video Recording:
1. To start recording press the Record/pause button once
2. To pause/continue an active recording press the Record/Pause button
3. To mute/unmute recording in process
a. Press the menu down button to mute the recording
b. Press the menu up button to unmute the recording
4. To end recording press the Stop/Back button
5. To view/ playback recorded videos
a. Press the menu button and select “play video” prompt, videos are labeled with a time and date
code with the most recent recording at the top of the list.
b. Press the up and down to select videos
c. Press the menu to play the video
6. Utilize the volume increase/decrease and mute button to adjust volume during playback
Capture Snapshots:
1. To take a JPG picture press the “SNAP” button on the keypad. This feature can be utilized while video
recording is actively running, or when just live viewing.
2. To view stored JPG files press the menu button when recording is not active.
a. Press arrow down to “View snapshots” option and
b. Press menu to select option. Snapshots are arranged by time and date code with the most
recent picture at the top of the list.

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Insight Vision App
Your Vutek inspection system has an integrated wireless module built into the command module to stream live
video to a smart phone or tablet. The live streaming application is supported by Apple and Android operating
systems.
Free to download, the Insight Vision Wireless App is on the Apple Store for Apple devices, or the Google Play
Store for Android devices. In the search section enter “Insight Vision” or “Insightvision”.Select the Insight
Vision icon and download to your device.
To operate your wireless streaming to your Vutek command module, you must be powered on. You can then
log into the Insight Vision wireless network on your phone by selecting the wireless option from your phone
menu and chose the “Insight Vision” network. If it is the first time your device is connecting to the Vutek you will
be prompted to enter a password.
Notice:
The default password is 12345678. It is not advised to change your SSID or password on the Vutek
wireless module, there is no master reset if the SSID or password are changed and the password is
forgotten. The system will have to be sent or brought to your nearest dealer for factory reset, not
covered under warranty. (ONLY ONE DEVICE MAY BE CONNECTED TO THE APP)

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Mobile App Controls
1. Record/Stop –Use this function to record and stop recording
2. Snapshot- Use this function to take picture
3. On Android device this function is not active
On Apple device this function stores your recorded inspection videos
4. On Android device this functions stores your recorded inspection videos and photos
On Apple device this function stores your captured photos
5. *Settings* Use with caution, changes your Wi-Fi SSID and PASSWORD
Once changes are made, do not lose your password or you will have to send in your camera system for
factory reset. *Not Covered Under Warranty
6. Default password connection is 12345678

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Base Frame
Vertical Frame
The large base frame is a rugged aluminum reel designed to house 200’, 300’ and 400’ of rigid (A) type rod.
This base frame comes with an integral digital footage counter. The design of this frame brings the push rod out
from the front to allow for easy operation. When camera is not in use please store in basket. All anti-slide
supports are made with a non-marring material safe for all floor surfaces. The top part of the base frame
includes a mounting bracket for any of the Vutek command modules.
Push Rod
This push rod is .475” in diameter and has been specifically designed for longer pushing distances in 2”-12”
pipe. Attempts should not be made to push this rod type through 2” 90 degree bends as rod breakage may
occur. This rod type is available in 200’, 300’ and 400’ lengths on the large vertical base frame.
Debris Bag
The Debris bag is intended to minimize drippings while working indoors.
It is easily removable for cleaning.
Notice: Included with the system.
Video Connection Port
The video connection port is installed on the frame and on the command module.
You will need to connect the command module to the reel before starting up the camera system.
Spring Removal Tool
This S-tool is use to remove the spring from the end of push rod.
Caution: Always wear safety glasses while preforming any repairs.
Notice: Included with the system.
How to remove spring from push rod video link.
https://www.youtube.com/watch?v=i5k3kmLG3tI

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NOTICE: DO NOT POWER WASH THE REEL!
Video
Connection Port

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Camera Head
This camera has a self-leveling feature that will position the camera so that the top of the pipe will appear on
the top of the display. This is a color camera with a LED light ring for illumination of the sewer pipe being
inspected. This camera is intended for operation in pipes 2-12” I.D. This camera will function with any of our
Insight Vision command module. The diameter of the camera head is 1.30” x 2” long. Designed best for 3” up to
12” sewer pipes inspections. New modular design for quick change service repair. Most repairs are done within
24 to 48 hours after receiving the equipment.
CAMERA FEATURES:
▪Modular Design Camera
▪Clearview Picture and
Video
▪Stainless Steel Housing
▪Water-Resistant Camera
Head
▪Ultra-bright LED Lights
▪Tough 2mm Sapphire
Glass
WARNING:
▪To prevent eye damage, DO NOT stare directing into the light beam at a close range.
▪The camera head is not intrinsically safe or explosion proof!
NOTICE:
▪The sonde is not built into the camera head. It is a removable sonde connector.
Camera Head Removal Tool
This S-tool is to use to remove the camera head from the spring.
Caution: Always wear safety glasses while preforming any repairs.
How to remove camera head video link:
https://www.youtube.com/watch?v=tGLEGj2H5Us
Flexi-spring Wire form
This flexi-spring is connected to the end of the push cable that protects the sonde and assist with bends inside
pipes.

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Sonde/Spring Assembly
The removable sonde is connected inside the spring assembly. It
continually transmits a signal at 512Hz, while the camera is turned on,
and can be located with any locator capable of picking up a 512Hz signal.
Skid Set
The skids are intended to protect the camera from damage due to debris in the pipe being inspected. The
standard skids come in two sizes. The 2” small skid is for use in 3-4” diameter pipes. The 3” large skid is for
use in 4-6” diameter pipes.
Notice: Included with the system.
Skids Allen Wrench
The skid is one-piece device that affixes over the camera head. The skid is used to protect the integrity of the
camera head and normal usage wear and tear. It is held down by three set screws. Use the Allen wrench
provided by Insight Vision in the accessory bag to loosen the skids to slide out the camera head.
Car Power Adapter
The car power adapter is used to power up your camera system.
Notice: This is a 12 volt system. Included with the system
12 Volt Power Cord
The 12 DC volt power cord is used to power up your camera system.
Notice: This is a 12 volt system. Included with the system.
Video Inter-connect Cord
The video inter-connect cord will need to be connected from the reel to the
command module to display video. Notice: Included with the system.
https://www.youtube.com/watch?v=orwmYRtK78M

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F.A.Q
1. How do I know if I am recording on my new Vutek System?
a. “Recording” along with the time will be displayed in the upper left corner of the command module.
2. How do I playback my recording on my computer?
a. The Insight Vision Media Player is installed on to your 8GB USB stick that is included with the
purchase of the Vutek sewer camera system. The Insight Vision Media Player can also be
downloaded from Insight Vision website to your USB stick or computer.
b. Insert USB Memory Stick into your computer. From the USB Memory Stick, launch the Vutek
Media Player. Simply use the open file functions in the player to open and play recorded videos.
Please contact your computer support person for additional information on playing videos on your
specific computer.
3. How to clean the LCD screen and keypad?
a. Use wipes and spray cleaner that are designed to clean screens i.e. TV, Computer screen. Do not
spray directly onto the screen or keypad. Spray onto the cotton cloth (to prevent scratches) first
and then wipe.
4. How often should I clean the camera head?
a. After every use, always take off your camera head and clean it.
5. How often should I clean the reel?
a. After every use, always shut-down your camera system first and wipe down.
b. Do not power wash the camera system.
Trouble Shooting Guide
1. Why is there fog inside my camera lens?
a. Water moisture indicates a failure of the camera head seal. The Vutek camera head was
manufactured to the highest standards and procedures.
Please contact Insight Vision for assistance in returning your system to its optimum
performance.
2. What happens if I lose video during operation?

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a. Always shut-down your camera system before removing or reconnecting any part of the camera
system.
b. The loss of video during operation could indicate a number of different situations. Your Vutek
system includes exclusive live-personal support. Please contact Insight Vision for assistance in
returning your system to its optimum performance.
c. Power down the camera system and remove camera from push rod and reconnect.
d. Disconnect push rod from basket at basket hub and connect camera to hub connection.
3. Why don’t I see my distance counter on the screen?
a. Press the “PG1” button on the front of your Vutek command module. Use the up and down arrow
on the QWERTY keypad to move the location of the distance counter.
b. Please contact Insight Vision for assistance if the distance counter fails to reappear after pressing
the “PG1” button.
4. What happens if I lose the LED lights on my camera head during an inspection?
a. Verify that the LED lights are fully bright by pressing the lights “UP” button, on the front of your
Vutek command module, a number of times.
b. Disconnect push rod from basket at basket hub and connect camera to hub connection.
c. If the LED lights do not increase to full brightness contact Insight Vision for additional support.
5. What should I do for services repairs, and warranty returns?
a. All services repairs and warranty returns will need an RMA (Return Material Authorization) number.
b. Simply call us directly at 800-488-8177.
c. Ship to Insight Vision, 600 Dekora Woods Blvd. Saukville, WI 53080.
6. Does the Vutek sewer camera have an internal battery options?
a. No. The Vutek camera does not have an internal battery option.
b. You can purchase a portable lithium battery pack, holds up to 6 hrs. See below.

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Notice: External Battery Pack Included.
Power up the system for up to 6 hours. Use 12V Port Only.

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Technical Specifications
Camera:
Self-Leveling:
Yes
Camera Dimensions:
2” L x 1.3” Diameter
Video Resolution:
640 x 480
Weight:
5.9 Ounce
Light Ring:
12 LED *See camera section in the manual for safety information
Image Sensitivity:
.025 Lux
Image Size & Type:
¼” CMOS
Construction:
Stainless Steel Body
LED Window:
Polycarbonate
Camera Window:
Sapphire Glass
System Control:
Case Dimensions:
12"L x 10"W x 9"H
Video Format:
640 x 480
Data Storage:
8 GB USB stick *Included with the system
Keyboard:
Full “QWERTY” style membrane
Recording format:
H.264
Image Capture:
JPG
Text Generator:
Yes
Distance Counter:
Displays on screen FT/M
Video Out:
RCA connector
Controls:
One Touch Recording
Power Source:
12V 5Amp DC *Included with the system
Weight:
15 lbs.
LCD Size:
8.4”
External Battery:
Lithium-ion *Included with the system
Push Rod/Frame:
Cable Length:
200-300-400ft.
Pipe Size:
3” to 12”
Cable Jacket:
Polypropylene jacket
Cable Core:
Spiral Wound Fiberglass push rod
Push Rod Diameter:
0.475” OD
Frame Dimensions:
30"L x 16-1/2"W x 32-1/2"H
Weight:
62 lbs. (200 ft.)
Sonde Frequency:
512Hz
Finish Coating:
Powder Coated
Protective Skids:
2" & 3" *Included with the system