Insight Vision DVDXPRESS User manual

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An Alliance Technology Company
600 Dekora Woods Blvd. Saukville, WI 53080
Toll Free: 800-488-8177 Local: 262-268-9330 Fax: [phone]
An Alliance Technology Company
DVDXPRESS
User Manual

2 of 18
An Alliance Technology Company
600 Dekora Woods Blvd. Saukville, WI 53080
Toll Free: 800-488-8177 Local: 262-268-9330 Fax: [phone]
An Alliance Technology Company
TABLE OF CONTENTS
Warranty…………………………………….Page 3
Command Module…………………………Page 6
Baseframe…………………………………..Page 15
Camera………………………………………Page 17

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An Alliance Technology Company
600 Dekora Woods Blvd. Saukville, WI 53080
Toll Free: 800-488-8177 Local: 262-268-9330 Fax: [phone]
An Alliance Technology Company
1 YEAR WARRANTY
Alliance Technology, LLC warrants to the first purchaser that should any of its products prove to be
defective in material or workmanship in normal use, within one (1) year from the date of delivery,
Alliance Technology, LLC will, at its exclusive option, repair, replace or exchange the product or any
of its parts. THIS WARRANTY IS SUBJECT TO THE FOLLOWING LIMITATIONS:
1. This warranty does not apply to any product which has been subject to accident, negligence,
alteration, abuse, misuse, overload, repair by anyone other than Alliance Technology, LLC or its
authorized representatives, or not maintained in accordance with the manufacturer's suggested
maintenance schedule.
2. This warranty applies only to components manufactured by Alliance Technology, LLC. The
appropriate manufacturer's warranty, if any, shall apply to components not manufactured by the
company.
3. This warranty does not apply to flex-link connectors, rod, LED light rings, cable, rollers, o-rings,
and skids, or other parts, which are considered consumable. The replacement of these items is
part of normal product maintenance.
4. This warranty shall not apply if the products are used or operated in any manner not consistent
with their intended purpose.
5. This warranty is limited to repair or replacement of defective products and parts during the
warranty period, and shall be the exclusive remedy. Alliance Technology, LLC shall in no event
have any other obligation or liability of any nature arising from the breakdown, malfunction, defect
or other failure of the product, including, without limitation, any liability for service, maintenance,
repairs, personal injury, property damage, loss of profits, loss of use or other consequential
damages.
6. Any action for any claimed breach of this warranty shall be brought within one (1) year from the
date of delivery of the product.
7. The purchaser must return the defective product, part or component to the Alliance Technology,
LLC factory in Saukville, WI 53080 at the purchaser's expense, properly and adequately
packaged, with insurance and transportation pre-paid. Alliance Technology, LLC will either repair
or replace the defective product, part or component, at its option, and will return it to the
purchaser at the customer's expense. In no event shall Alliance Technology, LLC be liable for
delay in repair or replacement and return under this warranty. Alliance Technology, LLC will
endeavour to effect appropriate repairs in the shortest time practical, with respect to the customer
having beneficial use of their equipment.
8. Alliance Technology, LLC neither assumes nor authorizes any person to assume any other
liability or make any other warranty in connection with the products.
9. THIS WARRANTY IS EXPRESSLY GIVEN IN LIEU OF ALL OTHER WARRANTIES
EXPRESSED OR IMPLIED. ALLIANCE TECHNOLOGY, LLC EXPRESSLY DISCLAIMS ANY
OTHER WARRANTY, INCLUDING, WITHOUT LIMITATION, ANY WARRANTY OF
MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.

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An Alliance Technology Company
600 Dekora Woods Blvd. Saukville, WI 53080
Toll Free: 800-488-8177 Local: 262-268-9330 Fax: [phone]
An Alliance Technology Company
SYSTEM MAINTENANCE REQUIREMENTS
The following maintenance procedures are recommended for all Insight-Vision Xpress
systems. Standard warranty policy dictates that components and accessories subject to wear
and tear are not covered under the One (1) year warranty. Therefore we are strongly
recommending that all systems be maintained according to the following procedures. Please
be advised that Insight-Vision will not allow warranty coverage for these items if these
procedures are not followed.
DVDXpress Command Module Recorder: Due to the adverse conditions that the DVDX
experiences during use, Insight Vision strongly recommends that the cleaning procedure
described below be performed for every 5 or 6 hours of use.
WARRANTY REPAIRS WILL NOT BE GRANTED FOR DAMAGE CAUSED BY
DIRTY DVD PLAYERS AS THIS IS A RESULT OF USE AND NOT
MANUFACTURERS DEFECTS.
Cleaning Procedure: Insert a DVD Laser Lens Cleaner disc into the DVDX Command
Module and run the cleaning process once or twice to clean the recorder.
Please note that the DVD disc that was originally experiencing problems may have
permanent errors as a result of the dirty recorder. Starting a new disc may be necessary.
These cleaning DVDs are available at Wal-Mart for $6 - $7. Phillips, Memorex, and Maxell
are some of the brands that Insight Vision recommends.
O-Rings: O-rings are critical to insure watertight integrity of the camera and connection
areas. O-rings are subject to wear and tear and can also suffer failure due to age and other
factors. They should be inspected regularly and replaced whenever needed.
When O-rings are working properly, a small amount of water and sometimes fine particles of
grit will build up behind them. Any time the camera or sonde connection is taken apart and
exposed, there exists the risk of grit wearing down or possibly even tearing the o-ring. It is
also possible for water to then enter the slip-ring area once exposed. All connections, once
opened or exposed, MUST be thoroughly cleaned and dried before re-connecting. We
recommend using an old toothbrush or other soft bristled brush to clean the o-ring areas and
remove the grit or fine debris. Then, dry the area around the o-ring and pogo pins and slip
area completely before re-connecting.

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An Alliance Technology Company
600 Dekora Woods Blvd. Saukville, WI 53080
Toll Free: 800-488-8177 Local: 262-268-9330 Fax: [phone]
An Alliance Technology Company
Camera Head: The camera head area, especially around the front light window, is an area
that is subject to wear and tear. Insight-Vision has provided a small and large protective skid
that MUST be used at all times. These skids are designed to aid in the centering of the
camera head and have the added benefit of helping to protect the camera head from extreme
wear. Failure to use the provided skids will result in direct wear to the front light ring area of
the camera, resulting in the eventual cracking of the light ring protective cover and allowing
water to ingress into the camera head. This is not a warranty repair.
Push Rod: The design of the horizontal push reel/coiler and the counter mechanism allows
for the push rod and camera head to be stored inside the coiler. The proper storage technique
is to store the camera head inside the basket.
At Insight-Vision our goal continues to be focused on providing one of the highest quality,
best designed and user-friendly systems offered on the market. We also realize that all we do
will amount to nothing without satisfied customers. We ask that you continue to work with us
to help evolve our product into one of the absolute best portable systems available. We are
always open to constructive ideas that will help us move forward with any or all of our
products.
We also ask that you do your part in this relationship by striving to properly maintain and
take care of your camera system just as you would an automobile or any other tool. It is a
proven fact that any item that is properly maintained will last much longer and provide a
much greater opportunity for a good return on investment.
Sincerely,
The Management at Insight-Vision

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An Alliance Technology Company
600 Dekora Woods Blvd. Saukville, WI 53080
Toll Free: 800-488-8177 Local: 262-268-9330 Fax: [phone]
An Alliance Technology Company
DVD Xpress Command
Module
The DVD Xpress Command Module allows real
time viewing of a camera image on an LCD flat
panel screen. The advanced features of the DVD
Xpress Command Module provide internal DVD
recording and playback of camera images and
audio commentary, and text writer capabilities
using optional exterior text writer.
System Capabilities:
The DVD Xpress Command Module features an on-screen display for deployed cable
length in feet and meters with the standard digital precision distance counter.
CAMERA illumination controls are featured prominently on the operator keypad for
easy operator access.
Integral MICROPHONE for audio commentary on the internal DVD is conveniently
integrated into the operator keypad.
An integral SPEAKER with 5 volume settings for audio playback from the internal
DVD is featured on the operator keypad.
Connections for an optional text writer are included on the front of the Command
Module.
External video and audio output jacks are included for connection to optional display
or recording devices.
Power options include a DC POWER input from 13.8-15VDC vehicle accessory
socket (cigarette lighter socket) or 110/220VAC 50/60Hz power supply. This main
power input will charge the internal batteries. A fully charged battery may run the
system up to 4 hours
Aux. DC input NOT for charging system. Only for powering or running system.

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An Alliance Technology Company
600 Dekora Woods Blvd. Saukville, WI 53080
Toll Free: 800-488-8177 Local: 262-268-9330 Fax: [phone]
An Alliance Technology Company
System Operation
Open the LCD Flat Panel Lid on the 1200 Command Module and position the screen
for best viewing angle. The Lid is used to protect the operator control area when not
in use. The Operator Control Buttons are prominently featured and are easily
accessible on the large water resistant keypad.
To turn the unit on, press the POWER button. Unit is on when the RED LED light is
illuminated. Video will be displayed on the LCD Flat Panel screen.
System Configuration:
System configuration information is saved automatically from one session to the next.
However, the system can be reconfigured at any time. If the system is reconfigured,
the distance counter is zeroed. Since system configuration also affects the size of the
voltage steps made in controlling camera brightness, camera head brightness keypad
buttons will not function unless the system is first configured.

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An Alliance Technology Company
600 Dekora Woods Blvd. Saukville, WI 53080
Toll Free: 800-488-8177 Local: 262-268-9330 Fax: [phone]
An Alliance Technology Company
If the unit does not turn on, please verify
that the internal battery has been charged or
connect the unit to a 13.8-15Vdc or
110/220Vac power source or aux battery.
If the unit does not turn on after charging
the unit or connecting the unit to a 13.8-
15Vdc or 110/220Vac power source, please
contact an Authorized InsightVision
Service Center.
Verify that the DVDXpress Command
Module is receiving adequate power by
verifying the YELLOW LED is not illuminated or
flashing. If the YELLOW LED lights up it may mean the system is indicating a low
power condition of either the built-in internal batteries or an external power source
(i.e. low battery on a vehicle).
YELLOW LED is illuminated or flashing without an external power source being
connected.
A flashing YELLOW LED indicates the internal battery is low and will need to be
plugged in or recharged within ½ hour.
As soon as is convenient, connect the unit to a 13.8-15Vdc or 110/220Vac power
source. When connected to an external supply, the batteries will recharge and the
GREEN LED will flash indicating the batteries are charging. BATTERIES ARE
FULLY CHARGED WHEN GREEN LED IS ILLUMINATED AND NO LONGER
FLASHING.
An illuminated YELLOW LED indicates the internal battery is extremely low and
will shut down within 30 seconds.
Immediately connect the unit to a 13.8-15Vdc or 110/220Vac power source. When
connected to an external supply, the batteries will recharge and the GREEN LED will
flash indicating the batteries are charging. BATTERIES ARE FULLY CHARGED
WHEN GREEN LED IS ILLUMINATED AND NO LONGER FLASHING
YELLOW LED is illuminated or flashing with an external power source being
connected.

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An Alliance Technology Company
600 Dekora Woods Blvd. Saukville, WI 53080
Toll Free: 800-488-8177 Local: 262-268-9330 Fax: [phone]
An Alliance Technology Company
A flashing YELLOW LED indicates the external
power source is low. The advanced Xpress
Command Module may continue operating
indefinitely in this state as long as the power level
does not decrease further.
An illuminated YELLOW LED indicates the
external power source is low and the Xpress
Command Module will shut down within 30
seconds.
Immediately disconnect the Command Module for
the external power source. Reconnect the unit to an adequate 13.8-
15Vdc or 110/220Vac power source.
The yellow DC low LED is utilized as a short circuit indicator. When system power
levels are nominal, a slow flash is used to indicate that a short has been detected. If
the system is in low power mode and the DC low LED is already flashing quickly, a
short circuit condition is indicated by blanking approximately every fifth blink. The
combination situation will thus evoke the pattern: blink, blink, blink, blink, off,
blink….This cycle will repeat approximately every two and a half seconds
DC low (yellow)
Off - power levels normal
Slow Blink – short circuit detection
Fast Blink – low power
Interrupted fast blink – low power and short circuit detection
On (steady) – shutdown condition (shutdown will occur in 30 seconds)
When connected to an external supply, 13.8-15Vdc or 110/220Vac power source, the
batteries will recharge and the GREEN LED will flash indicating the batteries are
charging. BATTERIES ARE FULLY CHARGED WHEN GREEN LED IS
ILLUMINATED AND NO LONGER FLASHING. We recommend leaving the 1200
Command Module plugged in overnight for a full charge.
The green flashing or steady light will only be visible when the unit is on. However,
the unit does charge if plugged in with the unit off.
The unit will charge when plugged in while operating the unit.
Verify the camera image is displayed on the LCD screen.

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An Alliance Technology Company
600 Dekora Woods Blvd. Saukville, WI 53080
Toll Free: 800-488-8177 Local: 262-268-9330 Fax: [phone]
An Alliance Technology Company
If the camera image is not displayed on the screen, please verify all connections are
made and are tight or turn to the “USER TROUBLESHOOTING GUIDE” in this
manual.
Verify the distance counter is at “0000.0f”. If necessary, press the RESET button to
zero out the counter. Press the POS button to position counter in desired screen
location.
Verify the operation of the camera led light intensity controls by pressing the UP and
DOWN arrows.
Due to the advanced auto-iris feature, we recommend setting the light intensity
controls to maximum.
If the LED’s are not illuminated or are otherwise malfunctioning, please reference the
“USER TROUBLESHOOTING GUIDE” in this manual.
Remove the camera from baseframe basket, feed through the camera loop and insert
into the pipe to be inspected.
Store camera in basket when not in use.
Install skids whenever possible for camera protection.
Skids will help in the operation of the camera as well as increase the durability of the
system.
Verify the distance counter increases as the cable is advanced.

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An Alliance Technology Company
600 Dekora Woods Blvd. Saukville, WI 53080
Toll Free: 800-488-8177 Local: 262-268-9330 Fax: [phone]
An Alliance Technology Company
Powering DVD-Video Disc.
Note:When the DVD Player is operating the system battery time
will be cut in half. This limits operation to approximately 2
hours when fully charged.
After the COMMAND MODULE is initially powered on the
front indicator will turn Green for approximately 5 seconds.
This light will then turn Red. This is the standby mode for the
DVD recorder.
Press the “Power” button on the remote control to bring the
DVD recorder out of standby mode.
The screen will display a splash screen indicating the DVD is
being initialized.
Following initialization the screen will display camera video.
If the video is not displayed press the “Source” button and
Press  to select “AV2-REAR”, then press ENTER. This is
the video input for proper operation of the unit. Camera video
will be displayed at this time.

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An Alliance Technology Company
600 Dekora Woods Blvd. Saukville, WI 53080
Toll Free: 800-488-8177 Local: 262-268-9330 Fax: [phone]
An Alliance Technology Company
Recording DVD-Video Disc.
Note: If power is removed or the system is powered of while the system is recording
all information on the disc will be lost. The STOP button must be pressed and the
icon AV2 rear displayed prior to shutdown of the system.
Check wether you selected and inserted a blank recordable DVD disc.
Use only DVD+R recordable disc for recording
Press RECORD to start recording.
Press PAUSE/STEP to pause recording.
Press STOP to stop recording.
Press RECORD again to start another recording session.
Proceed to Disc Finalize if no other Recording or Naming Titles
are to be done.
Buttons
F1: main menu page
F2: aux spotlights (on/off)
F3: textwriter page scroll (repeated press will scroll through
each of the textwriter pages)
Keyboard Operation
Special Function Keys
F1: main menu page
F2: aux spotlights (on/off)
F3: textwriter page scroll (repeated press will scroll through each
of the textwriter pages)
F4: page 1: textwriter – camera page
F5: page 2: textwriter – header form
F6: page 3: textwriter – location form
F7: page 4: textwriter – notes page
F8: page 5: menus – main menu page
ESC: clean screen (can also be accomplished using function key for that particular
page)

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An Alliance Technology Company
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Naming Titles
Press OPEN/CLOSE to open disc tray.
Carefully place the disc on the tray with the label side facing up, and then
press OPEN/CLOSE.
A disc menu will appear. Press  to select the title you would
like to edit, and then press ENTER.
Playback will then start.
Press EDIT to display the Edit menu.
On the Edit menu, press  to select “Rename”, then press ENTER.
The on-screen input keypad will be displayed.
Press  to select the “Clear” first, then press ENTER before starting
to enter the new title.
Press  to select desired letters, numbers or punctuation marks,
then press ENTER.
You can enter up to 30 characters for a title name.
If you want to make changes during the entering process, press
to select “Back”, which allows you to delete character by character in
a backward direction, then press ENTER.
If you want to delete all characters you have entered, press to select
“Clear”, then press ENTER. If you decide not to change the original title name, press
to select “Cancel” then press ENTER.
When complete, press to select “Finish” then press ENTER.
Note:The entry bar CANNOT be left blank. If such a condition occurs, you will not
be able to exit the keypad screen. Please follow the instructions given in the pop-up
dialogue box, and go back to complete the process.

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An Alliance Technology Company
600 Dekora Woods Blvd. Saukville, WI 53080
Toll Free: 800-488-8177 Local: 262-268-9330 Fax: [phone]
An Alliance Technology Company
Disc Finalize.
Note: Finalizing a disc is a necessary step when you want to share certain types of
digital content with others. Once a disc is finalized, it can be played back on other
DVD players.
Once a disc is finalized, no other data may be stored on it.
Press GUIDER to display the Easy Guider Menu.
On the Easy Guider menu, press  to select “Finalize (make
Compatible)”.
Press  to select “Go”, and then press ENTER to start finalizing.
The Finalizing will begin.
When Complete, select “Exit”, then press ENTER.
Playing DVD-Video Disc.
Press OPEN/CLOSE to open disc tray.
Carefully place the disc on the tray with the label side facing up, and
then press OPEN/CLOSE.
If playback does not start automatically, press PLAY to begin
playback.
A menu might appear when the disc is in playback mode.
Press  to select an item and confirm with ENTER.
Press STOP to stop playback at a marked stop.
Press Play to resume playback from a marked stop.
Press STOP again to bring the playback to a full stop.
To remove the disc, press OPEN/CLOSE to open disc tray.
Note: If you would like to bring up the DVD menu, Press Menu on the remote
control to display it.

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An Alliance Technology Company
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Xpress Large Base Frame Reel
The large base frame is a ruggedized aluminum reel designed to house
200’ or 300’ of the rigid (A) type rod or semi-rigid (B)
type rod.
This base frame comes with an integral digital footage
counter.
The design of this frame brings the push rod out
from the front to allow for easy operation.
When camera is not in use please store in
basket.
This frame has been designed with a pull out
luggage style handle and wheels for easy
transport. All anti-slide supports are made
with a non-marring material safe for all floor
surfaces.
The top part of the base frame includes a mounting bracket for any of the Xpress
command modules.
Stiff Rod (A)
The letter A following the rod length indicator designates the Insight Vision rigid
push rod. Example: 200A = 200’ of stiff rod.
This push rod is .475” in diameter and has been specifically designed for longer
pushing distances in 2”-12” pipe.
Attempts should not be made to push this rod type through 2” 90 degree bends as rod
breakage may occur. This rod type is only available in 200’ and 300’ lengths on the
large horizontal base frame.

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An Alliance Technology Company
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Toll Free: 800-488-8177 Local: 262-268-9330 Fax: [phone]
An Alliance Technology Company
Semi-rigid Rod (B)
The letter B following the rod length indicator designates the Insight Vision semi-
rigid push rod. Example: 150B = 150’ of semi-rigid rod.
This push rod is .365“ in diameter and has been specifically designed for pushing
normal distances in 2” through 4” pipe and achieving multiple 90-degree bends.
This rod type is available in the standard 100’, 150’ length. 200’ lengths are by
special order only.
Debris Bag
This optional item comes in two sizes, one for each size of base frame reels.
It is intended to minimize drippings while working indoors.
It is easily removable for cleaning.

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An Alliance Technology Company
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Self Leveling Camera
This camera has a self-leveling feature that will position the camera so that the top of
the pipe will appear on the top of the display.
This is a color camera with LED’s for illumination of the pipe being inspected.
The camera module has an integrated auto iris feature, which will automatically
adjust for varied light levels.
The Sonde is not built into the camera.
This camera is intended for operation in pipes 2-12” I.D.
This camera will function with any of our Xpress command modules as well as
our Silver Bullet or Universal Jetcam systems.
Diameter is 1.30”
Sonde/Spring Assembly
The removable sonde is located inside the spring assembly
It continually transmits a signal at 512Hz and can be located with any locator capable
of picking up a 512Hz signal.
Skid Set
The skids are intended to protect the camera from damage due to debris in the pipe
being inspected.
The standard skids come in two sizes.
The small skid is for use in 3-4” diameter pipes.
The large skid is for use in 4-6” diameter pipes.

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Installation and removal of skids.
The skid is a two-piece device that must be unscrewed for installation.
Slide the rear half over the pushrod and slid forward to the rear of the camera.
Slide the front half over the camera to meet the rear half.
Screw the two pieces together to hold the skid in place.
Removal is the reverse of the installation steps.