InterTest MZ-5 Operation manual
MZ-5™HD-UV Inspection System
User Operation and Service Manual
Version 2.0 • September 2019
®
InterTest, Inc. • 908-496-8008
MZ-5™ HD-UV Inspection System
EM14809 Rev B
Page 2
Version 2.0 • Sept 27 2019
Copyright ©2019 InterTest Inc. All rights are reserved. No part of this publication may be reproduced,
stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical,
photocopying, recording or otherwise, without the prior written permission of the publisher
Mandatory Customer Information
Federal Communications Commission (FCC) Statement
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 (and Parts 25 and 90) of the FCC rules. These limits are designed to provide
reasonable protection against harmful interference when equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy; and, if not
installed and used in accordance with the instruction manual, may cause interference to radio
communications.
Registered Trademark Information
XBlock®is a registered trademark of InterTest, Inc.
InterTest®is a registered trademark of InterTest, Inc.
iShot®is a registered trademark of InterTest, Inc.
iShot Imaging™ is a trademark of InterTest, Inc.
MZ5™is a trademark of InterTest, Inc.
SeeUV®is a registered trademark of InterTest, Inc.
VIBES®is a registered trademark of InterTest, Inc.
WebViewer®is a registered trademark of InterTest, Inc.
Weld-i®is a registered trademark of InterTest, Inc.
XtendaCam®is a registered trademark of InterTest, Inc.
Contact Information
To contact us, please refer to the information below:
Corporate Headquarters
InterTest, Inc.
303 Route 94
Columbia, NJ 07832 USA
Telephone (USA and Canada): 800-535-3626
Telephone (Outside the USA and Canada): 908-496-8008
Facsimile: 908-496-8004
Visit us on the Internet
www.intertest.com
General Information via Email
IMPORTANT: If you are in possession of a printed or electronic version of this document,
be aware that it may not be the current version. To ensure that you are using the most up-
to-date version of this document, please contact the InterTest Customer Service and
Support Group.
Table of Contents
◼....About This Manual...........................................................................................................................5
Disclaimer..................................................................................................................................5
Purpose .....................................................................................................................................5
◼....OSHA Compliance and Safety Guidelines.......................................................................................5
◼....Revision Information ........................................................................................................................5
Manual Versions........................................................................................................................6
◼....Cautionary Symbols and Symbol Terminology................................................................................6
◼....Safety Considerations......................................................................................................................7
Preface ......................................................................................................................................7
Operational, General Safety Considerations and Precautions..................................................7
Chapter 2 —Introduction to the MZ-5™ HD-UV Inspection System......................................................9
◼....Overview Figure 1 shows the MZ-5™ HD-UV Inspection System ................................................9
◼....MZ-5™ HD-UV Components Description......................................................................................10
◼....System Features............................................................................................................................11
◼....System Functionality......................................................................................................................11
◼....Specifications.................................................................................................................................12
◼....Customer Support..........................................................................................................................13
◼....Warranty Statement.......................................................................................................................13
◼....Returns for Repair or Service ........................................................................................................14
Return Procedure ....................................................................................................................14
◼....Unpacking and Examination ..........................................................................................................14
Chapter 3 —General Operation and Components................................................................................15
◼....Introduction ....................................................................................................................................15
◼....Assembly Guidelines......................................................................................................................15
◼....System Assembly Procedure.........................................................................................................15
◼....Rack Mount Computer Control (User Level)..................................................................................22
◼....Capture Controls............................................................................................................................29
◼....Vison Gauge Software...................................................................................................................30
Chapter 4 —Specifications......................................................................................................................34
◼....Detailed System Specifications......................................................................................................34
Chapter 5 —Care and Maintenance........................................................................................................36
Chapter 6 —Components and Part Catalog ..........................................................................................37
Chapter 7 —Service and Maintenance Records ...................................................................................42
InterTest, Inc. • 908-496-8008
MZ-5™ HD-UV Inspection System
EM14809 Rev B
Page 4
Version 2.0 • Sept 27 2019
List of Figures
Figure 1 MZ-5™ HD-UV Inspection System as Installed on Central Rack..................................................9
Figure 2 MZ-5™ HD-UV Inspection System Components Description (Not Assembled) ..........................10
Figure 3-Camera Head & Pole Sections.....................................................................................................16
Figure 4 System ON/OFF ...........................................................................................................................16
Figure 5-Attach Fiber and Power Cable to Rackmount Box.......................................................................17
Figure 6-Thread in Bumper Guard into Camera Head ...............................................................................17
Figure 7 Linear Encoder..............................................................................................................................18
Figure 8-Loosen Thumb Screws and Attach Centering Rings....................................................................19
Figure 9 1st Pole Section............................................................................................................................20
Figure 10 Ensure Proper Pole Sequence is Used.....................................................................................20
Figure 11 Last Pole End Cap / Cable Clamp..............................................................................................20
Figure 12 System Power "ON/OFF"............................................................................................................21
Figure 13- Computer Start Screen & DocuView Program ..........................................................................22
Figure 14 Opening General Settings Tabs .................................................................................................22
Figure 15 General Settings.........................................................................................................................23
Figure 16 General Settings.........................................................................................................................23
Figure 17 File Save Location ......................................................................................................................24
Figure 18 Camera Control & Toggle Between Cameras ............................................................................24
Figure 19 Camera & Lighting Control .........................................................................................................25
Figure 20 OSD & Grid Settings...................................................................................................................26
Figure 21 On Screen Display......................................................................................................................27
Figure 22 General Settings.........................................................................................................................28
Figure 23 Image & Video Capture ..............................................................................................................29
Figure 24 Vison Gauge Software Start Screen...........................................................................................30
Figure 25 Vision Gauge Live Video ............................................................................................................31
Figure 26 Forward Camera Focus..............................................................................................................32
List of Tables
Table A —Manual and Equipment Safety Symbols.....................................................................................6
Table B —Description of Cautionary Terms ................................................................................................6
Table C —MZ-5™ HD-UV Inspection System Components Description ..................................................10
Table D —General Specifications..............................................................................................................12
Table E —Front Camera Specifications/Side Camera Specifications.......................................................12
Table F --- Camera Settings (Admin Mode)................................................................................................33
InterTest, Inc. • 908-496-8008
MZ-5™ HD-UV Inspection System
EM14809 Rev B
Page 5
Version 2.0 • Sept 25 2019
Chapter 1 —
Preface and General Information
About This Manual
Disclaimer
IMPORTANT: This manual contains information about the MZ-5™ HD-UV Inspection
System (MZ-5™ HD-UV Inspection System), manufactured by InterTest, Inc. and contains
information, which is reasonable and customary for this type of equipment.
No representations or warranties are made as to the accuracy or completeness of the
information contained herein. In addition, no representations or warranties are made as to
the completeness and compliance of any test procedures, which are performed using this
Equipment. Because this manual was designed for quick reference, it is restricted in scope
to the operation of the system. Should you have questions beyond the scope of this
manual, please call the InterTest Customer Support Group.
Purpose
The intended audiences for this manual include InterTest, Inc., End Users, Field Support Personnel,
Product Evaluators, and qualified third-party personnel. It is primarily intended for personnel who are
using the equipment and those responsible for test procedures.
OSHA Compliance and Safety Guidelines
OSHA (the Occupational Safety & Health Administration of the United States Department of Labor) has
established specific standards for Personal Protective Equipment (PPE). The standards are detailed in
the document entitled General Requirements 1910.132, (Standards - 29 CFR) and should be reviewed by
all personnel prior to working on InterTest, Inc. equipment and systems. Refer to http://www.osha.gov/
for information about steps that must be taken to protect the eyes, face, ears, hands, and other body
parts from potential harm. It is the responsibility of the technician or other service personnel to adhere to
all OSHA guidelines as they concern PPE devices and their proper use.
Revision Information
As it becomes necessary to revise this manual, InterTest will give the reasons for the revision in this
section.
Revision
Description
Revised
By
Approved
By
Original
Initial Release
KB
B
Updated with Revised Software
KB
InterTest, Inc. • 908-496-8008
MZ-5™ HD-UV Inspection System
EM14809 Rev B
Page 6
Version 2.0 • Sept 27 2019
Manual Versions
Refer to the cover page & the document footer for the manual version.
When troubleshooting a problem that may occur, InterTest Customer Service and Support Personnel
may ask for this information in order to ensure that the user is referencing a suitable version of the
manual.
Cautionary Symbols and Symbol Terminology
Table A describes the various symbols that may be included in this manual and mounted on the
equipment. The severity level of a potential hazard varies. Refer to Table B for hazard level descriptions.
Table A —Manual and Equipment Safety Symbols
Symbols
Definitions
DANGER/WARNING/CAUTION: Risk of electric shock.
DANGER/WARNING/CAUTION: Refer to instruction manual.
DANGER/WARNING/CAUTION: Explosion Hazard.
DANGER/WARNING/CAUTION: Avoid exposure to water and liquids.
DANGER/WARNING/CAUTION: Avoid eye and skin exposure to UVA
Light.
Table B —Description of Cautionary Terms
Cautionary
Term
Description
DANGER
Indicates the presence of an extreme hazard that will probably cause death or
severe personal injury. Hazards of this kind MUST be avoided at all cost.
WARNING
Indicates the presence of a hazard that could cause death or severe personal
injury. Hazards of this kind MUST be avoided at all cost.
CAUTION
Indicates the presence of a hazardous condition that can or will cause minor
personal injury or property damage if the hazard is not avoided. The Caution
Indication is also used for property-damage-only accidents. The Caution
Indicator may be used to warn against potential equipment damage and possible
service interruption.
InterTest, Inc. • 908-496-8008
MZ-5™ HD-UV Inspection System
EM14809 Rev B
Page 7
Version 2.0 • Sept 25 2019
Safety Considerations
Preface
This manual describes this equipment, its functions, and its use. It also describes the precautions to be
taken to ensure safe operation. Please read this manual thoroughly before attempting to operate the
equipment. By doing so, you will familiarize yourself with the equipment’s capabilities and understand its
functions. After you finish reading this manual, store it in an accessible location for future reference.
Carefully follow all warnings and instructions included in this manual and marked on the equipment.
Operational, General Safety Considerations and Precautions
Always observe the guidelines and precautions that follow.
DANGER, Risk of Electric Shock: Unplug the power cord from the wall receptacle when
advised to do so in a procedure. Be advised that the equipment must be turned off when
service work is required.
Never remove the top cover of the controller. Electrical shock hazards exist due to high
internal voltage. There are no user-serviceable parts inside the controller, except for fuses,
which are accessible via the rear panel. Refer all service to the InterTest Customer Service
and Support Group.
IMPORTANT: To ensure operator safety, read and understand this manual before using the
system. Using any piece of this equipment in a manner not specified by the manufacturer
does not protect the user from harm.
In addition, accessories listed in this manual are the only accessories considered suitable
for use with this system. Accuracy of the rotary encoder is compromised when the probe
is operated at steep angles.
To avoid injury, read and understand the associated documentation for MZ-5™ HD-UV
Inspection System component prior to attempting operation. Direct any questions about
equipment operation to the InterTest Customer Service and Support Group at 908-496-8008
DANGER, Explosion Hazard: Do not use this system in explosive environments. The
controller requires adequate ventilation to prevent overheating. Do not cover or drape the
controller. To ensure adequate airflow, provide a three-inch (7.6 cm) clearance between the
controller chassis vents and any solid objects.
IMPORTANT If LED’s need servicing. Contact InterTest
IMPORTANT: Proper use of this product requires a protective earth ground path at the AC
power source. Using a two-conductor extension cord or any other device that
compromises this ground path is in violation of safe operating guidelines.
The unit should never come in direct contact with any voltage or current source. Damage
to the equipment and/or electrical shock to the operator may result.
The unit is equipped with a power supply mounted in the back of the equipment. It accepts
a 3-wire grounding type plug only. It is necessary that the equipment be grounded. The
plug will only fit into a grounding-type power outlet. This is a feature for the user’s safety.
Never use an adaptor to bypass this very important safety feature. If you cannot insert the
plug into the wall outlet, contact an electrician to replace what may be an obsolete wall
InterTest, Inc. • 908-496-8008
MZ-5™ HD-UV Inspection System
EM14809 Rev B
Page 8
Version 2.0 • Sept 27 2019
outlet. Under no circumstances should the user attempt to defeat the purpose of the
grounding-type plug.
Never attempt to modify the power cord. Do not insert or unplug the power plug with wet
hands. This could result in an electrical shock. When unplugging the power plug, always
grasp its plug portion. Never pull on the power cord directly. Pulling on the power cord
may expose or snap the internal wires, which would weaken or damage the power cord
and result in an electrical shock.
Do not place anything on top of the power cord. Never locate the equipment where people
will walk on the power cord or where heavy items may move over it. Never stretch or
excessively bend the power cord. Always insert the power cord’s plug completely into the
socket. Failure to do so could result in a fire or an electrical shock.
Never use power cords other than the power cords that were provided. Using improper
power cords could result in a fire or an electrical shock.
For safety reasons, the use of an extension cord is not recommended. If an extension cord
must be used with the equipment, ensure that the total amperage rating of the extension
cord is equal to or greater than 15 amperes. If an extension cord must be used, never allow
other devices to share the extension cord.
IMPORTANT: Never use the equipment in a wet or overly damp location. Exposing the
equipment to water or other liquids could result in a fire or an electrical shock.
IMPORTANT: The MZ-5™ HD-UV Inspection System is to be used for inspecting gun tubes,
Tank gun tube, mortar tube, ship gun tube, turbine rotor bores, generator rotor bores,
shaft and pipe inspections ONLY. Improper use of this product for objects for which it is
not intended or for environments for which it is not intended will void the warranty.
Warranty information can be found starting on Page 15.
CAUTION: The UVA output is an eye and skin hazard. Do not allow close or prolonged
exposure to the UVA output of the MZ-5™ HD-UV Inspection System. UV Eye protection is
required for close or prolonged exposure.
InterTest, Inc. • 908-496-8008
MZ-5™ HD-UV Inspection System
EM14809 Rev B
Page 10
Version 2.0 • Sept 27 2019
MZ-5™ HD-UV Components Description
The MZ-5™ HD-UV Inspection System Components are detailed below in
Figure 2 MZ-5™ HD-UV Inspection System Components Description (Not Assembled)
Table C —MZ-5™ HD-UV Inspection System Components Description
Item Description
A Pole Sections
B Horizontal Encoder
C Monitor with Stand
DComputer System, UPS & Power Supply Encoder
ECamera Head Assembly
FCentering Fixtures
InterTest, Inc. • 908-496-8008
MZ-5™ HD-UV Inspection System
EM14809 Rev B
Page 11
Version 2.0 • Sept 25 2019
System Features
The system is designed for the internal visual inspection of gun tubes, mortars, howitzers, and cannons
utilizing white and/or UV illumination. The 40-inch length x 57 mm outer diameter head contains two
cameras that visually reveal the general state of a gun tube’s interior. The head is equipped with one
high-definition camera for viewing axially down tube, and one high definition camera directly viewing the
tube inside surfaces.
The camera head provides direct down-bore and sidewall images, allowing the operator to pinpoint the
location of surface features. The front view camera has a fixed focus lens with a 104° vertical & 124° wide
field of view. The side view camera is remotely focused permitting highly detail images of the gun tube
wall.
The rack mount unit contains a computer, uninterruptable power supply, storage compartment & the
system electronics. System operation and image capture functions are done using the computer. The
camera head is connected to the rack through a side mounted Optical Fiber and Power connector.
A 43” high definition, 4K IPS monitor is mounted on a rolling cart at the operator’s station. It displays the
selected camera’s image from either the down tube or side view cameras.
System Functionality
The intended use of the MZ-5™ HD-UV system is to inspect the interiors of large bore gun tubes. It is
able to find erosion, cracks, missing rifling, forcing cone wear, carbon buildup, and copper buildup. Under
UV illumination, the system will see the fluorescent results of a magnetic particle test (MT) or fluorescent
penetrant inspection (FPI). The included centering devices ensure the camera head is centralized within
the gun tube achieving maximum inspection performance. The unit fits 105 mm, 120 mm, and 155 mm
barrels (additional sizes available upon request). It can be adapted to other size guns with additional
centering rings.
An operator may toggle between camera views; one viewing forward and one viewing to the side at the
tube sidewall. Arrays of high-intensity LED’s surrounding each camera view ensure ample white light
illumination and arrays of UV LEDs provide illumination for inspections use black light techniques. The
insertion tube is marked for down tube location measurement. A roller clamp sensor tracks down tube
position and an internal sensor tracks the cameras rotation. Both of which are displayed on-screen.
A 43-foot sectional pole assembly allows easy insertion and has measurement graduations marked in
inches aiding in the identification of the flaw or corrosion location in the bore. Applications include: Tank
gun tube, mortar tube, ship gun tube, turbine rotor bores, generator rotor bores, shaft, and pipe
inspections.
InterTest, Inc. • 908-496-8008
MZ-5™ HD-UV Inspection System
EM14809 Rev B
Page 12
Version 2.0 • Sept 27 2019
Specifications
Refer to Table D for general specifications and Table E for forward and side camera specifications.
Table D —General Specifications
Item
Description
Camera Rack Mount Controller Console
Records, Adjusts Focus (Side View) & Light Intensity
Pole Assembly
43 feet overall length with head installed
Centering Fixture Mounting Collar Set
Allows for easy switching of centering rings??
Centering Rings
105 mm, 120 mm, and 155 mm
Heavy Duty Camera Cable
25 meters
4K Monitor
Dell 16:9 4K IPS Monitor
Table E —Front Camera Specifications/Side Camera Specifications
Item
Description
Signal System
USB3 Camera
Image Device
1/2.45-type Exmor CMOS (13.19 megapixels)
CMOS Effective Pixels
13.9MP
Digital Zoom
16X
End Camera Focus
Fixed w/ 104° Vertical & 124 Horizontal FOV
Side Camera Focus
Remote
Minimum Object Distance
50 mm (wide end)
Minimum Illumination
6 lux (F1.2)
Operating Temperature
-5 degrees to 50°C (23°F to 122°F)
Storage Temperature
-20 degrees to 60°C (-4°F to 104°F)
InterTest, Inc. • 908-496-8008
MZ-5™ HD-UV Inspection System
EM14809 Rev B
Page 13
Version 2.0 • Sept 25 2019
Customer Support
Service and support for all InterTest products is available by calling the InterTest Customer Support
Group at (908) 496-8008. We also welcome comments, suggestions and technical inquiries by fax at
limitations follows in the next section.
Warranty Statement
IMPORTANT: The MZ-5™ HD-UV Inspection System is to be used for inspecting tank gun
tube, mortar tube, ship gun tube, turbine rotor bores, generator rotor bores, shaft, and
pipe inspections ONLY. Improper use of this product for objects for which it is not
intended or for environments for which it is not intended will void the warranty.
InterTest, Inc. guarantees the custom products manufactured by InterTest, Inc. to be free from defects in
materials and workmanship for a period of one (1) year, from the date of original purchase. Any and all
other products not manufactured by InterTest, Inc. will carry the OEM’s limited warranty, which will be
passed to the purchaser through and supported by InterTest, Inc. InterTest, Inc.’s obligation under this
limited warranty shall be confined to the repair or exchange of any part, or parts thereof, that prove
defective under normal use and service for which the product was intended and/or designed for.
This limited warranty covers conditions that upon our examination at our facility shall disclose to our
satisfaction to be defective.
This limited warranty is in lieu of all other warranties, express or implied, including the warranties of
merchantability and fitness for use and of all other obligations or liabilities on our part, and we neither
assume, nor authorize any other person to assume for us, any other liabilities in connection with the sale
of InterTest, Inc. equipment. This warranty shall not apply to any equipment that has been subject to
accident, negligence, alteration, abuse, unauthorized repair, improper storage, or other misuse.
This limited warranty applies only to the original purchaser and cannot be assigned or transferred to any
third party without express written consent from InterTest, Inc.
This limited warranty does not apply to consumable items, expendable items, or normal wear and tear,
nor does it apply to failure due to radiation, overheating and / or below freezing temperatures.
Additionally, InterTest, Inc. assumes no responsibility, either expressed or implied, regarding the improper
usage of this equipment or interpretation of test data derived from this product. InterTest, Inc.’s
responsibility and obligations, in all cases, are limited strictly to the repair and/or replacement costs
outlined above. All sales will be considered final and all orders are non-cancelable, non-returnable and
non-refundable.
The laws of the State of New Jersey shall govern this warranty.
NOTE: In the event that the equipment can not be returned to InterTest, Inc. for any reason, the
customer agrees to pay for all travel and living expenses incurred to have an InterTest, Inc.
Representative evaluate, assess or affect a warranty repair in the field.
InterTest, Inc. • 908-496-8008
MZ-5™ HD-UV Inspection System
EM14809 Rev B
Page 14
Version 2.0 • Sept 27 2019
Returns for Repair or Service
In the event a product is damaged and needs repair, it must be sent to the Service Department at the
main office in Columbia, NJ. An RMA (Return Merchandise Authorization Number) must be issued prior to
the unit being returned. Call InterTest, Inc. at (908) 294-8008 to obtain an RMA Number.When
shipping the product to InterTest, Inc. be certain to include the proper value for shipping insurance.
Shipments returned without an RMA will be refused or an administrative fee may be applied to the
transaction.
Be prepared to provide the product number, serial number and a brief description of the problem or
damage in order to obtain an RMA number.
Return Procedure
Once a product is received by InterTest, Inc. it will be evaluated by one of our qualified technicians. The
fee for any repair evaluation not sent in under warranty is $55 (USD). This cost is in addition to any other
charges required. Prior to any repairs being completed, a repair evaluation will be issued and payment
must be arranged. Payment via credit card is preferred and will expedite the repair process.
Once payment is arranged, the authorization to repair the product is given. Completed repairs will ship
back to the customer using the pre-arranged shipping methods.
Unpacking and Examination
Before setting up the system, refer to the safety sections of this manual. The following items come
standard with your MZ-5™ HD-UV Inspection System:
To unpack the system, first remove all tape and packing material from the components. Next, carefully
inspect each piece for damage and/or missing parts. Inspect all control panel knobs and switches for
proper operation. If any portion of the system has suffered damage during shipment, notify InterTest
Customer Support Group at once.
NOTE: Retain all packing material for possible future use (in the event that the system or system
components need to be shipped in the future).
◼
Computer & Power Supply Enclosure
◼
Dual View Camera Head
◼
Bumper Guard
◼
8ea. 4 foot long poles
◼
25 Meter Camera Cable
◼
Set of 3 of Rotating Centering Rings (105, 120, and 155 mm)
Chapter 3 —
General Operation
and Components
Introduction
This chapter describes how to assemble and prepare the system for use. Sections include the following:
◼Assembly Guidelines
◼System Assembly Procedure
◼Control Box Console Functions
◼Pendant Controller Functions
Assembly Guidelines
After examining the individual components, you are ready to assemble the system. Be sure to follow
these safety precautions as you work:
◼Keep the system on a flat, level surface at all times.
◼To unplug a power cord, pull using the plug body and not the cord.
◼Connect cables and cords for the system first before plugging the power into main power.
◼When disassembling the system, make disconnecting the main power your first step after
shutting down all individual components’ power.
◼Never plug the system into an ungrounded outlet.
System Assembly Procedure
IMPORTANT: DO NOT submerge the Camera Head, Control Box, and any other component
in water or any other liquid. When cleaning the Camera lenses, do not use cleaning liquids,
rather use clean non-abrasive lens tissue only. Never use cotton swabs to clean a lens.
InterTest, Inc. • 908-496-8008
MZ-5™ HD-UV Inspection System
EM14809 Rev B
Page 16
Version 2.0 • Sept 27 2019
To assemble the system, perform the following steps:
(1) Refer to Figure 3: Take 6’ insertion pole with the section that starts at 3 feet mark and slide over
and up the 25 Meter Power & Fiber Cable off the back of the Camera Head. Once the pole meets
the base of the Camera Head, snap together. Repeat steps for other 7 poles so the
measurement markings are in ascending, numerical order. The measurement markings on the
poles should line up if snapped together correctly.
Note:Pole sections are designed to be assembled in a specific order
Figure 3-Camera Head & Pole Sections
(2) Refer to Figure 4. Make sure the Rack Mount Control Unit is powered down. The ON/OFF
Switch for the system can be found on the front of the UPS. The display will not be lit if the unit is
“OFF”
Figure 4 System ON/OFF
InterTest, Inc. • 908-496-8008
MZ-5™ HD-UV Inspection System
EM14809 Rev B
Page 17
Version 2.0 • Sept 25 2019
(3) Once the cable is fed through the Insertion Poles, Refer to Figure 5 to make sure the unit is
powered OFF. Refer to Figure 6 Attach the large connector for the Power & Fiber Cable
connector on the right-side Rack Mount Computer Control Unit. “
Figure 5-Attach Fiber and Power Cable to Rackmount Box
(4) Refer to Figure 6:thread the Bumper Guard into the Camera Head.
Figure 6-Thread in Bumper Guard into Camera Head
IMPORTANT: Always power down the system prior to changing centering rings.
InterTest, Inc. • 908-496-8008
MZ-5™ HD-UV Inspection System
EM14809 Rev B
Page 18
Version 2.0 • Sept 27 2019
(5) Refer to Figure 7. Unlock the encoder handle. Feed the camera / poles into the Encoder
assembly. Lock the handle.
Note: Centering rings can only be attached after it has passed through the Encoder.
Figure 7 Linear Encoder
InterTest, Inc. • 908-496-8008
MZ-5™ HD-UV Inspection System
EM14809 Rev B
Page 19
Version 2.0 • Sept 25 2019
(6) Refer to Figure 8: Mount the Centering Rings to the Camera Head first, loosen the integrated
thumb screw. Place the appropriately sized ring, 105, 120, or 155mm around the camera. and
tighten the thumb screws. Next place centering rings on the pole(s) as needed. Refer to figure 9
on next page. The Camera Head & single pole are pictured with the Centering Rings attached.
Note: Centering rings can only be attached after it has passed through the Encoder.
Figure 8-Loosen Thumb Screws and Attach Centering Rings
Insertion Pole General Guidelines
InterTest, Inc. • 908-496-8008
MZ-5™ HD-UV Inspection System
EM14809 Rev B
Page 20
Version 2.0 • Sept 27 2019
The following are general guidelines concerning the use of the Insertion Poles. Referring to Figure 9,
when attaching the 1st Pole to the camera, ensure that graduations begin at 3 ft and ends at 7 ft. 6
inches
Figure 9 1st Pole Section
Referring to Figure 10, when adding pole sections. Be sure to grab the correct pole. There are 8
sequential sections. The Poles will snap together.
Figure 10 Ensure Proper Pole Sequence is Used
(7) Refer to Figure 11. On the last Pole Section Insert the Cable Clamp & Tighten Screws.
Figure 11 Last Pole End Cap / Cable Clamp
This manual suits for next models
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