InterTest iShot Imaging MZ4 HD-UV GTIS Operation manual

MZ4® HD-UV Gun Tube Inspection System
Operation and Service Manual
Publication Number INT-080 rev1 Version 1.1 • June 2013

InterTest, Inc. • 908-496-8008
MZ4® HD-UV Gun Tube Inspection System
Page 2
Version 1.1 • June 2013
The copyright laws of the United States and other countries specifically protect this material in its entirety.
It may not be reproduced, distributed, or altered in any way without the expressed written consent of
InterTest, Inc.
Under copyright laws, this documentation may not be copied, photo-copied, reproduced, translated, or
reduced to any electronic medium of machine readable form, in whole or in part, without the written
consent of InterTest, Inc.
Notice: Every effort was made to ensure that the information in this document was accurate at the time of
printing. However, all information is subject to change without notice.
Mandatory Customer Information
Federal Communications Commission (FCC) Statement
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 (and Parts 25 and 90) of the FCC rules. These limits are designed to provide
reasonable protection against harmful interference when equipment is operated in a commercial
environment. This equipment generates, uses, and can radiate radio frequency energy; and, if not
installed and used in accordance with the instruction manual, may cause interference to radio
communications.
Registered Trademark Information
XBlock®is a registered trademark of InterTest, Inc.
InterTest is a registered trademark of InterTest, Inc.
iShot®is a registered trademark of InterTest, Inc.
iShot Imaging™ is a trademark of InterTest, Inc.
MZ4®is a registered trademark of InterTest, Inc.
SeeUV®is a registered trademark of InterTest, Inc.
VIBES®is a registered trademark of InterTest, Inc.
WebViewer®is a registered trademark of InterTest, Inc.
Weld-i®is a registered trademark of InterTest, Inc.
XtendaCam®is a registered trademark of InterTest, Inc.
Contact Information
To contact us, please refer to the information below:
Corporate Headquarters
InterTest, Inc.
303 Route 94
Columbia, NJ 07832 USA
Telephone (USA and Canada): 800-535-3626
Telephone (Outside the USA and Canada): 908-496-8008
Facsimile: 908-496-8004
Visit us on the Internet
www.intertest.com
General Information via Email
[email protected]
IMPORTANT: If you are in possession of a printed or electronic version of this document,
be aware that it may not be the current version. To ensure that you are using the most up-
to-date version of this document, please contact the InterTest Customer Service and
Support Group.

InterTest, Inc. • 908-496-8008
MZ4® HD-UV Gun Tube Inspection
System
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Version 1.1 • June 2013
Table of Contents
Chapter 1 —Preface and General Information ........................................................................................5
....About This Manual...........................................................................................................................5
Disclaimer..................................................................................................................................5
Purpose .....................................................................................................................................5
....OSHA Compliance and Safety Guidelines.......................................................................................5
....Revision Information ........................................................................................................................5
Manual Versions........................................................................................................................6
....Cautionary Symbols and Symbol Terminology................................................................................6
....Safety Considerations......................................................................................................................7
Preface ......................................................................................................................................7
Operational, General Safety Considerations and Precautions..................................................7
Chapter 2 —Introduction to the MZ4®HD-UV GTIS..............................................................................10
....Overview Figure 2 shows the MZ4 HD-UV Gun Tube Inspection System ..................................10
....MZ4 HD-UV GTIS Components Description .................................................................................11
....System Features............................................................................................................................13
....System Functionality......................................................................................................................13
....Specifications.................................................................................................................................14
....Customer Support..........................................................................................................................15
....Warranty Statement.......................................................................................................................15
....Returns for Repair or Service ........................................................................................................16
Return Procedure ....................................................................................................................16
....Unpacking and Examination ..........................................................................................................16
Chapter 3 —General Operation and Components................................................................................18
....Introduction ....................................................................................................................................18
....Assembly Guidelines......................................................................................................................18
....System Assembly Procedure.........................................................................................................18
....Rack Mount Control Box Functions ...............................................................................................23
....Control Box Console DVR..............................................................................................................26
Chapter 4 —Care and Maintenance........................................................................................................27
....Changing a Lamp...........................................................................................................................27
....Changing the Fuse.........................................................................................................................28

InterTest, Inc. • 908-496-8008
MZ4® HD-UV Gun Tube Inspection System
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Version 1.1 • June 2013
Chapter 5 —Components and Part Catalog ..........................................................................................29
Chapter 6 —Service and Maintenance Records ...................................................................................36
List of Figures
Figure 1 —Manual Version Information.......................................................................................................6
Figure 2 —MZ4 HD-UV Gun Tube Inspection System (not assembled)...................................................10
Figure 3 —MZ4 HD-UV Gun Tube Inspection System Diagram ...............1Error! Bookmark not defined.
Figure 4 —Insert Power Video Cable into Insertion Pole Base .................................................................18
Figure 5 —Attach Power and Video Cable................................................................................................18
Figure 6 —Thread in Bumper Guard into Camera Head...........................................................................19
Figure 7 —Remove Cap Screws and Attach Centering Rings ..................................................................19
Figure 8 —Camera Head with Centering Rings Attached .........................................................................20
Figure 9 —Back of Rack Mount Control Box.............................................................................................20
Figure 10 —Back of 21” Panasonic Monitor ..............................................................................................21
Figure 11 —Front of Rack Mount Control Box...........................................................................................21
Figure 12 —Front of Rack Mount Control Box Functions..........................................................................22
Figure 13 —Back of Rack Mount Control Box Functions ..........................................................................23
Figure 14 —Pendant Controller Functions.................................................................................................24
Figure 15 —Removing and Replacing a Lamp..........................................................................................26
List of Tables
Table A —Manual and Equipment Safety Symbols.....................................................................................6
Table B —Description of Cautionary Terms ................................................................................................7
Table C —MZ4 HD UV Gun Tube Inspection System Components Description ......................................12
Table D —General Specifications..............................................................................................................14
Table E —Front/Side Camera Specifications ............................................................................................14
Table F —Front Rack Mount Control Box Functions ……………………………………..............................22
Table G —Back Rack Mount Control Box Functions……………………………………………………….….23
Table H —Pendant Controller Functions ……………………………………………………………………….24
Table I —PS2 Keyboard Commands …………………………………………………………………………...25

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Version 1.1 • June 2013
Chapter 1 —
Preface and General
Information
About This Manual
Disclaimer
IMPORTANT: This manual contains information about the MZ4 HD-UV Gun Tube Inspection
System (MZ4 HD-UV GTIS), manufactured by InterTest, Inc. and contains information,
which is reasonable and customary for this type of equipment.
No representations or warranties are made as to the accuracy or completeness of the
information contained herein. In addition, no representations or warranties are made as to
the completeness and compliance of any test procedures, which are performed using this
manual. Because this manual was designed for quick reference, it is restricted in scope to
the operation of the system. Should you have questions beyond the scope of this manual,
please call the InterTest Customer Support Group.
Purpose
The intended audiences for this manual include InterTest, Inc., End Users, Field Support Personnel,
Product Evaluators, and qualified third-party personnel. It is particularly intended for personnel who are
responsible for test procedures. This manual may also be used in customer training.
OSHA Compliance and Safety Guidelines
OSHA (the Occupational Safety & Health Administration of the United States Department of Labor) has
established specific standards for Personal Protective Equipment (PPE). The standards are detailed in
the document entitled General Requirements 1910.132, (Standards - 29 CFR) and should be reviewed by
all personnel prior to working on InterTest, Inc. equipment and systems. Refer to http://www.osha.gov/
for information about steps that must be taken to protect the eyes, face, ears, hands, and other body
parts from potential harm. It is the responsibility of the technician or other service personnel to adhere to
all OSHA guidelines as they concern PPE devices and their proper use.
Revision Information
As it becomes necessary to revise this manual, InterTest will give the reasons for the revision in this.

InterTest, Inc. • 908-496-8008
MZ4® HD-UV Gun Tube Inspection System
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Version 1.1 • June 2013
Revision
Description
Revised
By
Approved
By
Original
Initial Release
LS
WJH
1.1
Copy editing, added graphics, assembly revision
WHH
Manual Versions
Referring to Figure 1 that follows, the front cover page of the MZ4 Gun Tube Inspection System
Operation and Service Manual is clearly marked with its publication number as well as information about
its version number and approximate date of publication. The inside cover page also includes this
information as does every page in the manual.
When troubleshooting a problem that may occur, InterTest Customer Service and Support Personnel may
ask for this information in order to ensure that the user is referencing a suitable version of the manual.
Figure 1 —Manual Version Information
Cautionary Symbols and Symbol Terminology
Table A describes the various symbols that may be included in this manual and mounted on the
equipment. The severity level of a potential hazard varies. Refer to Table B for hazard level descriptions.
Table A —Manual and Equipment Safety Symbols
Symbols
Definitions
DANGER/WARNING/CAUTION: Risk of electric shock.
DANGER/WARNING/CAUTION: Refer to instruction manual.
DANGER/WARNING/CAUTION: Explosion Hazard.
DANGER/WARNING/CAUTION: Avoid exposure to water and liquids.

InterTest, Inc. • 908-496-8008
MZ4® HD-UV Gun Tube Inspection System
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Version 1.1 • June 2013
DANGER/WARNING/CAUTION: Avoid eye and skin exposure to UVA
Light.
Table B —Description of Cautionary Terms
Cautionary
Term
Description
DANGER
Indicates the presence of an extreme hazard that will probably cause death or
severe personal injury. Hazards of this kind MUST be avoided at all cost.
WARNING
Indicates the presence of a hazard that could cause death or severe personal
injury. Hazards of this kind MUST be avoided at all cost.
CAUTION
Indicates the presence of a hazardous condition that can or will cause minor
personal injury or property damage if the hazard is not avoided. The Caution
Indication is also used for property-damage-only accidents. The Caution Indicator
may be used to warn against potential equipment damage and possible service
interruption.
Safety Considerations
Preface
This manual describes this equipment, its functions, and its use. It also describes the precautions to be
taken to ensure safe operation. Please read this manual thoroughly before attempting to operate the
equipment. By doing so, you will familiarize yourself with the equipment’s capabilities and understand its
functions. After you finish reading this manual, store it in an accessible location for future reference.
Carefully follow all warnings and instructions included in this manual and marked on the equipment.
Operational, General Safety Considerations and Precautions
Always observe the guidelines and precautions that follow.
DANGER, Risk of Electric Shock: Unplug the power cord from the wall receptacle when
advised to do so in a procedure. Be advised that the equipment must be turned off when
service work is required.
Never remove the top cover of the controller. Electrical shock hazards exist due to high
internal voltage. There are no user-serviceable parts inside the controller, except for fuses,
which are accessible via the rear panel. Refer all service to the InterTest Customer Service
and Support Group.
IMPORTANT: To ensure operator safety, read and understand this manual before using the
system. Using any piece of this equipment in a manner not specified by the manufacturer
does not protect the user from harm.

InterTest, Inc. • 908-496-8008
MZ4® HD-UV Gun Tube Inspection System
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Version 1.1 • June 2013
In addition, accessories listed in this manual are the only accessories considered suitable
for use with this system. Accuracy of the rotary encoder is compromised when the probe
is operated at steep angles.
To avoid injury, read and understand the associated documentation for MZ4 HD-UV Gun
Tube Inspection System component prior to attempting operation. Direct any questions
about equipment operation to the InterTest Customer Service and Support Group at 908-
496-8008 or via email to [e-mail].
DANGER, Explosion Hazard: Do not use this system in explosive environments. The
controller requires adequate ventilation to prevent overheating. Do not cover or drape the
controller. To ensure adequate airflow, provide a three-inch (7.6 cm) clearance between the
controller chassis vents and any solid objects.
IMPORTANT: Use caution when replacing lamps (WHITE LIGHT LAMPS ONLY) as they may
be hot. Only replacement lamps from iShot Imaging should be used. Refer to the Changing
a Lamp Section on Page 27.
IMPORTANT: Proper use of this product requires a protective earth ground path at the AC
power source. Using a two-conductor extension cord or any other device that
compromises this ground path is in violation of safe operating guidelines.
The unit should never come in direct contact with any voltage or current source. Damage
to the equipment and/or electrical shock to the operator may result.
The unit is equipped with a power supply mounted in the back of the equipment. It accepts
a 3-wire grounding type plug only. It is necessary that the equipment be grounded. The
plug will only fit into a grounding-type power outlet. This is a feature for the user’s safety.
Never use an adaptor to bypass this very important safety feature. If you cannot insert the
plug into the wall outlet, contact an electrician to replace what may be an obsolete wall
outlet. Under no circumstances should the user attempt to defeat the purpose of the
grounding-type plug.
Never attempt to modify the power cord. Do not insert or unplug the power plug with wet
hands. This could result in an electrical shock. When unplugging the power plug, always
grasp its plug portion. Never pull on the power cord directly. Pulling on the power cord
may expose or snap the internal wires, which would weaken or damage the power cord
and result in an electrical shock.
Do not place anything on top of the power cord. Never locate the equipment where people
will walk on the power cord or where heavy items may move over it. Never stretch or
excessively bend the power cord. Always insert the power cord’s plug completely into the
socket. Failure to do so could result in a fire or an electrical shock.
Never use power cords other than the power cords that were provided. Using improper
power cords could result in a fire or an electrical shock.
For safety reasons, the use of an extension cord is not recommended. If an extension cord
must be used with the equipment, ensure that the total amperage rating of the extension
cord is equal to or greater than 15 amperes. If an extension cord must be used, never allow
other devices to share the extension cord.
IMPORTANT: Never use the equipment in a wet or overly damp location. Exposing the
equipment to water or other liquids could result in a fire or an electrical shock.
IMPORTANT: The MZ4 HD-UV Gun Tube Inspection System is to be used for inspecting
gun tubes, Tank gun tube, mortar tube, ship gun tube, turbine rotor bores, generator rotor
bores, shaft and pipe inspections ONLY. Improper use of this product for objects for which

InterTest, Inc. • 908-496-8008
MZ4® HD-UV Gun Tube Inspection System
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Version 1.1 • June 2013
it is not intended or for environments for which it is not intended will void the warranty.
Warranty information can be found starting on Page 15.
CAUTION: The UVA output is an eye and skin hazard. Do not allow close or prolonged
exposure to the UVA output of the MZ4 HD-UV Gun Tube Inspection System. UV Eye
protection is required for close or prolonged exposure. (Make Graphic black/white)

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Version 1.1 • June 2013
Chapter 2 —
Introduction to the
MZ4®HD-UV GTIS
Overview
Figure 2 shows the MZ4 HD-UV Gun Tube Inspection System
Figure 2 —MZ4 HD-UV Gun Tube Inspection System (Also includes 4 x 6’ Insertion Poles, 25’ BNC
Cable, 25’ HDMI Cable, Monitor Swing Arm Mount not shown)

InterTest, Inc. • 908-496-8008
MZ4® HD-UV Gun Tube Inspection System
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Version 1.1 • June 2013
MZ4 HD-UV GTIS Components Description
The MZ4 HD-UV Gun Tube Inspection System Components are detailed below in
Figure 3 and Table C.
NOTE: For ordering information refer to the Parts Catalog chapter beginning on Page 29.

InterTest, Inc. • 908-496-8008
MZ4® HD-UV Gun Tube Inspection System
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Version 1.1 • June 2013
Figure 3 —MZ4 HD-UV Gun Tube Inspection System Components Description (Not Assembled)
Table C —MZ4 HD-UV Gun Tube Inspection System Components Description
Item
Description
A
21” Panasonic HD Monitor
B
Keyboard
C
Rotating Centering Rings (105 mm, 120 mm, and 155 mm)
D
Floating Collar for Centering Ring
E
Tweezers and Replacement Lamps
F
Rack Mount Camera Control Console with Digital Recorder Pendant Extension
Cable
G
HD-UV Camera Pendant Controller
H
64 GB CF Card with CF Card Reader
I
Centering Ring Hardware
J
Dual View HD-UV Camera Head
K
6’ HDMI Video Cable
L
Pendant Controller Extension Cable
M
6’ BNC Video Cable
A
B
F
M
C
L
K
G
J
I
H
D
E

InterTest, Inc. • 908-496-8008
MZ4® HD-UV Gun Tube Inspection System
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Version 1.1 • June 2013
Not
Shown
4 x 6’ Insertion Pole sections
Not
Shown
25’ BNC Video Cable
Not
Shown
25’ HDMI Video Cable
Not
Shown
Monitor Swing Arm Mount
System Features
The system is designed for the internal visual inspection of gun tubes, mortars, howitzers, and cannons
utilizing white and/or UV illumination. The 520mm long x 89 mm outer diameter head contains two
cameras that visually reveal the general state of a gun tube’s interior. The head is equipped with one
high-resolution standard definition CCTV camera for viewing axially down tube, and one high definition
camera directly viewing the tube inside surfaces.
The camera head provides direct down-bore and sidewall images, allowing the operator to pinpoint the
location of surface features. The front view camera has a fixed focus lens with a 105-degree field of view.
The side view camera is remotely focused permitting highly detail images of the gun tube wall.
The rack mount control unit contains operational control electronics, HD camera control unit, and a high
definition recording unit. It has front and back panel connections for the camera head and outputs video
signals in HD-SDI and HDMI formats as well as a DVR for recording. A pendant control unit permits
remote operations of camera selection, lighting control, focus control, and recording start/stop.
A 21” high definition monitor is mounted on a swing arm at the operator’s station. It displays the selected
camera’s image from the down tube or side view.
System Functionality
The intended use of the MZ4 HD-UV system is to inspect the interiors of large bore gun tubes. It is able to
find erosion, cracks, missing rifling, forcing cone wear, carbon buildup, and copper buildup. Under UV
illumination, the system will see the fluorescent results of a magnetic particle test (MT) or fluorescent
penetrant inspection (FPI). The included centering devices ensure the camera head is centralized within
the gun tube achieving maximum inspection performance. The unit fits 105 mm, 120 mm, and 155 mm
barrels and can be easily adapted to other barrel sizes using additional centering rings(additional sizes
available upon request).
An operator may toggle between camera views; one viewing forward and one viewing the tube sidewall.
Arrays of high-intensity Xenon lamps surrounding each camera view ensure ample white light illumination
and arrays of UV LEDs provide illumination for inspections use black light techniques. An internal sensor
detects rotational position which is displayed on-screen.
A 25-foot push pole assembly allows easy insertion and has measurement graduations marked in inches
aiding in the identification of the flaw or corrosion location in the bore. Applications include: Tank gun
tube, mortar tube, ship gun tube, turbine rotor bores, generator rotor bores, shaft, and pipe inspections.

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MZ4® HD-UV Gun Tube Inspection System
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Version 1.1 • June 2013
Specifications
Refer to Table D for general specifications and Table E for forward and side camera specifications.
Table D —General Specifications
Item
Description
Camera Rack Mount Controller Console
Records, Adjusts Focus & Light Intensity
Pole Assembly
25 feet overall length with head installed
Centering Fixture Mounting Collar Set
Allows for easy switching of centering rings
Rotating Centering Rings
105 mm, 120 mm, and 155 mm
Compact Flash Card
64 GB (high speed UDMA 7, 90 MB/s)
Heavy Duty Camera Cable
15 meter
AC Power Cord
6 feet
HDMI Cable
25 feet
BNC Cable
25 feet
Compact Flash Card Reader
USB type
21” Monitor
Panasonic LCD HD Monitor
Table E —Front/Side Camera Specifications
Front Camera Features
Description
Signal System
NTSC
Image Device Camera
1/3-type IT CCD
CCD Effective Pixels
Approximately 380 K
Camera Focus
Fixed w/ 105° FOV (diagonal)
Horizontal Resolution
470 TV Lines
Sensitivity
2000 lx at F11 AGC: OFF (0 dB)
Minimum Illumination
1.5 lx at F1.4 AGC: max (18dB)
S/N Ratio
48 dB (standard) AGC: OFF (0 dB)
Operating Temperature
0°C to 40°C (32°F to 104°F)
Storage Temperature
-30°C to 60°C (-22°F to 140°F)
Side Camera Features
Description
Signal System
HDMI

InterTest, Inc. • 908-496-8008
MZ4® HD-UV Gun Tube Inspection System
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Version 1.1 • June 2013
Image Device Camera
1/3-type 1080 HD MOS
CMOS Effective Pixels
Approximately 2 M
Camera Focus
1/4" to ∞focus range
Horizontal Resolution
900 TV Lines
Sensitivity
2000 lx (3200 K, F5.6)
Minimum Illumination
10 lux (F1.4, GAIN: HIGH, 30% output)
S/N Ratio Side
54 dB (at output using 1080i)
Operating Temperature
0°C to 40°C (32°F to 104°F)
Storage Temperature
-20°C to 60°C (-4°F to 140°F)
Customer Support
Service and support for all InterTest products is available by calling the InterTest Customer Support
Group at [phone]. We also welcome comments, suggestions and technical inquiries by fax at
[phone] or email to [email protected]. Information about our warranty policy and its
limitations follows in the next section.
Warranty Statement
IMPORTANT: The MZ4 HD-UV Gun Tube Inspection System is to be used for inspecting
tank gun tube, mortar tube, ship gun tube, turbine rotor bores, generator rotor bores,
shaft, and pipe inspections ONLY. Improper use of this product for objects for which it is
not intended or for environments for which it is not intended will void the warranty.
InterTest, Inc. guarantees the custom products manufactured by InterTest, Inc. to be free from defects in
materials and workmanship for a period of one (1) year, from the date of original purchase. Any and all
other products not manufactured by InterTest, Inc. will carry the OEM’s limited warranty, which will be
passed to the purchaser through and supported by InterTest, Inc. InterTest, Inc.’s obligation under this
limited warranty shall be confined to the repair or exchange of any part, or parts thereof, that prove
defective under normal use and service for which the product was intended and/or designed for.
This limited warranty covers conditions that upon our examination at our facility shall disclose to our
satisfaction to be defective.
This limited warranty is in lieu of all other warranties, express or implied, including the warranties of
merchantability and fitness for use and of all other obligations or liabilities on our part, and we neither
assume, nor authorize any other person to assume for us, any other liabilities in connection with the sale
of InterTest, Inc. equipment. This warranty shall not apply to any equipment that has been subject to
accident, negligence, alteration, abuse, unauthorized repair, improper storage, or other misuse.
This limited warranty applies only to the original purchaser and cannot be assigned or transferred to any
third party without express written consent from InterTest, Inc.
This limited warranty does not apply to consumable items, expendable items, or normal wear and tear,
nor does it apply to failure due to radiation, overheating and / or below freezing temperatures.
Additionally, InterTest, Inc. assumes no responsibility, either expressed or implied, regarding the improper
usage of this equipment or interpretation of test data derived from this product. InterTest, Inc.’s
responsibility and obligations, in all cases, are limited strictly to the repair and/or replacement costs

InterTest, Inc. • 908-496-8008
MZ4® HD-UV Gun Tube Inspection System
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Version 1.1 • June 2013
outlined above. All sales will be considered final and all orders are non-cancelable, non-returnable and
non-refundable.
The laws of the State of New Jersey shall govern this warranty.
NOTE: In the event that the equipment can not be returned to InterTest, Inc. for any reason, the
customer agrees to pay for all travel and living expenses incurred to have an InterTest, Inc.
Representative evaluate, assess or affect a warranty repair in the field.
Returns for Repair or Service
In the event a product is damaged and needs repair, it must be sent to the Service Department at the
main office in Columbia, NJ. An RMA (Return Merchandise Authorization Number) must be issued prior to
the unit being returned. Call InterTest, Inc. at [phone] to obtain an RMA Number. When
shipping the product to InterTest, Inc. be certain to include the proper value for shipping insurance.
Shipments returned without an RMA will be refused or an administrative fee may be applied to the
transaction.
Be prepared to provide the product number, serial number and a brief description of the problem or
damage in order to obtain an RMA number.
Return Procedure
Once a product is received by InterTest, Inc. it will be evaluated by one of our qualified technicians. The
fee for any repair evaluation not sent in under warranty is $55 (USD). This cost is in addition to any other
charges required. Prior to any repairs being completed, a repair evaluation will be issued and payment
must be arranged. Payment via credit card is preferred and will expedite the repair process.
Once payment is arranged, the authorization to repair the product is given. Completed repairs will ship
back to the customer using the pre-arranged shipping methods.
Unpacking and Examination
Before setting up the system, refer to the safety sections of this manual. The following items come
standard with your MZ4 HD-UV Gun Tube Inspection System:
Rack Mount Camera Control Console
Dual View Camera Head
Bumper Guard
25-foot Push Pole Assembly (in 4 separate sections)
15 meter Heavy Duty Camera Cable
Centering Fixture Mounting Collar Set
Set of three sets of Rotating Centering Rings (105, 120, and 155 mm)
6-foot AC Power Cord (US)
25-foot HDMI Video Cable
25-foot BNC Video Cable
CompactFlash (CF) Card to USB Adapter
64 GB CF Card

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Version 1.1 • June 2013
Four XENON Lamp Replacements
Spare Fuse (EM 63087, 2 ASlo-Blo, 250 V)
Lamp Extraction Tool
Heavy Duty Shipping Case for system
To unpack the system, first remove all tape and packing material from the components. Next, carefully
inspect each piece for damage and/or missing parts. Inspect all control panel knobs and switches for
proper operation. If any portion of the system has suffered damage during shipment, notify InterTest
Customer Support Group at once.
NOTE: Retain all packing material for possible future use (in the event that the system or system
components need to be shipped in the future).

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Version 1.1 • June 2013
Chapter 3 —
General Operation
and Components
Introduction
This chapter describes how to assemble and prepare the system for use. Sections include the following:
Assembly Guidelines
System Assembly Procedure
Rack Mount Camera Control Box Functions
Pendant Controller Functions
Retrieving and Viewing Recorded Files (see DVR manual)
Assembly Guidelines
After examining the individual components, you are ready to assemble the system. Be sure to follow
these safety precautions as you work:
Keep the system on a flat, level surface at all times.
To unplug a power cord, pull using the plug body and not the cord.
Connect cables and cords for the system first before plugging the power into main power.
When disassembling the system, make disconnecting the main power your first step after
shutting down all individual components’ power.
Never plug the system into an ungrounded outlet.
System Assembly Procedure
IMPORTANT: DO NOT submerge the Camera Head, Control Box, and any other component
in water or any other liquid. When cleaning the Camera lenses, do not use cleaning liquids,
rather use clean non-abrasive lens tissue only. Never use cotton swabs to clean a lens.

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MZ4® HD-UV Gun Tube Inspection System
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Version 1.1 • June 2013
To assemble the system, perform the following steps:
(1) Refer to Figure 4: Take 6’ insertion pole with the section that starts at 13 inches and slide over
and up the 15 meter Power Video Cable off the back of the Camera Head. Once the pole meets
the base of the Camera Head, thread together. Repeat steps for other 3 poles so the
measurement markings are in ascending, numerical order. The measurement markings on the
poles should line up if threaded in correctly.
Figure 4 —Insert Power Video Cable into Insertion Pole Base
(2) Once the cable is through the Insertion Poles, refer to Figure igure 5. Attach the large connector
for the forward Power Video Cable connector on the Rack Mount Camera Control Box labeled
“Camera Head”(1/4 turn bayonet lock), and then the small connector to the Side-View Video
cable to the Control Box labeled “Side Camera Control” (thread lock).
Figure 5 —Attach Power and Video Cable to Control Box
Thread at these points
Cable exiting
out of poles

InterTest, Inc. • 908-496-8008
MZ4® HD-UV Gun Tube Inspection System
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Version 1.1 • June 2013
(3) Refer to Figure 6: thread the Bumper Guard into the Camera Head.
Figure 6 —Thread in Bumper Guard into Camera Head
(4) Refer to Figure 7: Mount the Centering Rings to the Camera Head. First, remove the 2 threaded
cap screws on either side of each of the centering rings (105, 120, or 155mm) with provided hex
head wrench. Place around the designated Centering Ring slots and thread the 2 threaded cap
screws back together. Figure 8 on next page shows the Camera Head with the Centering Rings
attached.
Figure 7 —Remove Cap Screws and Attach Centering Rings