Inxpect SBV System Series User manual

Original instructions
SBV System Series
Instruction manual
v1.2 - EN
SRE - Safety Radar Equipment
WARNING! Anyone who uses this system must read the instruction manual to ensure safety. Read
and adhere to the "Safety information" chapter in its entirety before using the system for the first
time.

Copyright © 2021, Inxpect SpA
All rights reserved in all countries.
Any distribution, alteration, translation or reproduction, partial or total, of this
document is strictly prohibited unless with prior authorization in writing from
Inxpect SpA, with the following exceptions:
lPrinting the document in its original format, totally or partially.
lTransferring the document on websites or other electronic systems.
lCopying contents without any modification and stating Inxpect SpA as
copyright owner.
Inxpect SpA reserves the right to make modifications or improvements to the
relative documentation without prior notice.
Requests for authorizations, additional copies of this manual or technical
information about this manual must be addressed to:
Inxpect SpA
Via Serpente, 91
25131 Brescia (BS)
Italy
[email protected]
[phone]

Contents
Glossary of terms iv
1. This manual 6
1.1 Information on this manual 6
2. Safety 8
2.1 Safety information 8
2.2 Conformity 11
3. Get to know SBV System Series 12
3.1 SBV System Series 12
3.2 SBV System Series control units 14
3.3 SBV-01 sensors 20
3.4 Inxpect Safety application 21
3.5 Fieldbus communication 23
3.6 Modbus communication 24
3.7 System configuration 25
4. Functioning principles 27
4.1 Sensor functioning principles 27
4.2 Detection fields 28
4.3 Safety working modes and safety functions 32
4.4 Safety working mode: Both (default) 32
4.5 Safety working mode: Always access detection 33
4.6 Safety working mode: Always restart prevention 33
4.7 Restart prevention function: static object detection option 34
4.8 Features of the restart prevention function 34
4.9 Muting 37
4.10 Anti-tampering functions:anti-rotation around axes 38
4.11 Anti-tampering functions:anti-masking 39
5. Sensor position 42
5.1 Basic concepts 42
5.2 Sensor field of view 43
5.3 Dangerous area calculation 45
5.4 Calculation of range of distances 46
5.5 Sensor position recommendations 47
5.6 Installations on moving elements 48
5.7 Outdoor installations 49
6. Installation and use procedures 51
6.1 Before installation 51
6.2 Install and configure SBV System Series 52
6.3 Validate the safety functions 59
6.4 Manage the configuration 61
6.5 Other functions 62
7. Maintenance and troubleshooting 64
7.1 Troubleshooting 64
7.2 Event log management 67
7.3 INFOevents 71
7.4 ERRORevents (control unit) 73
7.5 ERRORevents (sensor) 75
7.6 ERRORevents (CANbus) 76
7.7 Cleaning and spare parts 77
8. Technical references 78
8.1 Technical data 79
8.2 Terminal blocks and connector pin-outs 82
8.3 Electrical connections 84
8.4 Parameters 91
8.5 Digital input signals 94
9. Appendix 99
9.1 System software 99
9.2 Disposal 100
9.3 Service and warranty 100
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Glossary of terms
A
Activated output (ON-state)
Output that switches from OFF to ON-state.
Angular coverage
Property of the field of view that corresponds to the coverage on the horizontal plane.
D
Dangerous area
Area to be monitored because it is dangerous for people.
Deactivated output (OFF-state)
Output that switches from ON to OFF-state.
Detection distance x
Depth of the field of view configured for detection field x.
Detection field x
Portion of the field of view of the sensor. Detection field 1 is the field closer to the sensor.
Detection signal x
Output signal that describes the monitoring status of the detection field x.
E
ESPE (Electro-Sensitive Protective Equipment)
Device or system of devices used for the safety-related detection of people or parts of the body. ESPEs
provide personal protection at machines and plants/systems where there is a risk of physical injury.
These devices/systems cause the machine or plant/system to switch over to a safe status before a
person is exposed to a dangerous situation.
F
Field of view
Sensor area of vision characterized by a specific angular coverage.
Fieldset
Structure of the field of view which can be composed of up to four detection fields.
FMCW
Frequency Modulated Continuous Wave

I
Inclination
Sensor rotation around the x-axis. The sensor inclination is the angle between the center of the field of
view of the sensor and a line parallel to the ground.
M
Machinery
The system for which the dangerous area is monitored.
Monitored area
Area that is monitored by the system. It is composed of all the detection fields of all the sensors.
O
OSSD
Output Signal Switching Device
R
RCS
Radar Cross-Section. Measure of how detectable an object is by radar. It depends, among other factors,
on the material, dimension and position of the object.
T
Tolerance area
Area of the field of view where detection or not of a moving object/person depends on the
characteristics of the same object itself.
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1. This manual
1.1 Information on this manual
1.1.1 Objectives of this instruction manual
This manual explains how to integrate SBV System Series for safeguarding machinery operators and how to
install it, use it and maintain it safely.
This document includes all the information as Safety Manual according to IEC 61508-2/3 Annex D. Please refer in
particular to"Safety parameters" on page79 and to "System software" on page99.
The functioning and safety of the machinery to which SBV System Series is connected is out of the scope of this
document.
1.1.2 Obligations with regard to this manual
NOTICE: this manual is an integral part of the product and must be kept for its entire working life.
It must be consulted for all situations related to the life cycle of the product, from its delivery to
decommissioning.
It must be stored so that it is accessible to operators, in a clean location and in good condition.
In the event of manual loss or damage, contact Customer Assistance Service.
Always enclose the manual when the equipment is sold.
1.1.3 Provided documentation
Document Code Date Distribution format
Instruction manual (this
manual)
SAF-UM-SBVBus-
en-v1.2
DEC
2021
online PDF
PDF downloadable from the site
www.inxpect.com/industrial/tools
PROFIsafe communication
Reference guide
SAF-RG-
PROFIsafe-en-v16
JUL
2021
online PDF
PDF downloadable from the site
www.inxpect.com/industrial/tools
Modbus communication
Reference guide
SAF-RG-Modbus-
en-v1
JUL
2021
online PDF
PDF downloadable from the site
www.inxpect.com/industrial/tools
National configuration
addendum
SAF-SN-SBVBus-
en-v1.0
DEC
2021
online PDF
PDF downloadable from the site
www.inxpect.com/industrial/tools
Cable validator online Excel
Excel downloadable from the site
www.inxpect.com/industrial/tools

1.1.4 Instruction manual updates
Publication
date Code Hardware version
Firmware
version Updates
DEC 2021 SAF-UM-
SBVBus-
en-v1.2
lISC-B01,
ISC-02 and
ISC-03: 2.1
lSBV-01:
2.1
lISC-B01,
ISC-02 and
ISC-03:
1.5.0
lSBV-01: 3.0
Added static object detection option
Added reference to the "National configuration
addendum" document
Added "Muting activation conditions" on page37
SEP 2021 SAF-UM-
SBVBus-
en-v1.1
lISC-B01,
ISC-02 and
ISC-03: 2.1
lSBV-01:
2.1
lISC-B01,
ISC-02 and
ISC-03:
1.4.0
lSBV-01: 1.1
Changed system denomination in SBV System
Series
Changed application denomination in Inxpect
Safety
Added ISC-02 and ISC-03 control units
Added topics: "Modbus communication" on
page24, "System software" on page99
Added event log (Fieldbus connection, Modbus
connection, Session authentication, Validation, Log
download)
Other minor changes
JAN 2021 SAF-UM-
SBVBus-
en-v1.0
lISC-B01:
2.1
lSBV-01:
2.1
lISC-B01:
1.3.0
lSBV-01: 1.0
First publication
1.1.5 Intended users of this instruction manual
The recipients of the instruction manual are:
lThe machinery manufacturer onto which the system will be installed
lSystem installer
lMachinery maintenance technician
1. This manual
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2. SAFETY
2.1 Safety information
2.1.1 SAFETY MESSAGES
Warnings related to the safety of the user and of the equipment as envisaged in this document are as follows:
WARNING! indicates a hazardous situation which, if not avoided, may cause death or serious injury.
NOTICE: indicates obligations that if not observed may cause harm to the equipment.
2.1.2 SAFETY SYMBOLS ON THE PRODUCT
This symbol marked on the product indicates that the manual must be consulted. In particular, pay
attention to the following activities:
lwiring of the connections (see "Terminal blocks and connector pin-outs" on page82 and "Electrical
connections" on page84)
lcable operating temperature (see "Terminal blocks and connector pin-outs" on page82)
lcontrol unit cover, which was subjected to a low energy impact test (see "Technical data" on page79)
2.1.3 PERSONNEL SKILLS
The recipients of this manual and the skills required for each activity presented herein are as follows:
Recipient Assignments Skills
Machinery
manufacturer
lDefines which protective devices should
be installed and sets the installation
specifications
lKnowledge of significant hazards of the
machinery that must be reduced based on
risk assessment.
lKnowledge of the entire machinery safety
system and the system on which it is
installed.
Protection
system installer
lInstalls the system
lConfigures the system
lPrints configuration reports
lAdvanced technical knowledge in the
electrical and industrial safety fields
lKnowledge of the dimensions of the
dangerous area of the machinery to be
monitored
lReceives instructions from the machinery
manufacturer
Machinery
maintenance
technician
lPerforms maintenance on the system lAdvanced technical knowledge in the
electrical and industrial safety fields
2.1.4 SAFETY ASSESSMENT
Before using a device, a safety assessment in accordance with the Machinery Directive is required.
The product as an individual component fulfills the functional safety requirements in accordance with the
standards stated in "Standards and Directives" on page11. However, this does not guarantee the functional
safety of the overall plant/machine. To achieve the relevant safety level of the overall plant/machine’s required
safety functions, each safety function needs to be considered separately.

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2.1.5 INTENDED USE
SBV System Series is certified SIL 2 according to IEC/EN 62061, PL d according to EN ISO 13849-1 and
Performance Class D according to IEC/TS 62998-1.
It performs the following safety functions:
lAccess detection function: access to a hazardous area deactivates the safety outputs to stop the moving
parts of the machinery.
lRestart prevention function: prevents unexpected starting or restarting of the machinery. Detection of
motion within the dangerous area maintains the safety outputs deactivated to prevent machinery starting.
It performs the following optional safety functions:
lStop signal: force all the safety outputs to OFF-state.
lRestart signal: enables the control unit to switch to ON-state the safety outputs related to all the detection
fields with no motion detected.
lMuting (see "Muting" on page37).
SBV System Series is suitable for protecting the entire body for the following applications:
ldangerous area protection
lmobile dangerous area protection
lindoor and outdoor applications
SBV System Series meets requirements of applications safety functions that require a risk reduction level of:
lUp to SIL 2, HFT = 0 according to IEC/EN 62061
lUp to PL d, Category 3 according to EN ISO 13849-1
lUp to Performance Class D according to IEC/TS 62998-1
SBV System Series, in combination with additional risk reduction means, can be used for applications safety
functions that require higher risk reduction levels.
The following is deemed improper use in particular:
lAny component, technical or electrical modification to the product,
lUse of the product outside the areas described in this document,
lUse of the product outside the technical details, see "Technical data" on page79.
2.1.6 EMC-COMPLIANT ELECTRICAL INSTALLATION
NOTICE: The product is designed for use in an industrial environment. The product may cause interference if
installed in other environments. If installed in other environments, measures should be taken to comply with the
applicable standards and directives for the respective installation site with regard to interference.
2.1.7 GENERAL WARNINGS
lIncorrect installation and configuration of the system decreases or inhibits the protective function of the
system. Follow the instructions provided in this manual for correct installation, configuration and validation of
the system.
lChanges to the system configuration may compromise the protective function of the system. After any
changes made to the configuration, validate correct functioning of the system by following the instructions
provided in this manual.
lIf the system configuration allows access to the dangerous area without detection, implement additional
safety measures (e.g. guards).
lThe presence of static objects, in particular metallic objects, within the field of view may limit the efficiency of
sensor detection. Keep the sensor field of view unobstructed.
lThe system protection level (SIL 2, PL d) must be compatible with the requirements set forth in the risk
assessment.
lCheck that the temperature of the areas where the system is stored and installed is compatible with the
storage and operating temperatures indicated in the technical data of this manual.
lRadiation from this device does not interfere with pacemakers or other medical devices.
2. Safety

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2.1.8 WARNINGS FOR THE RESTART PREVENTION FUNCTION
lThe restart prevention function is not guaranteed in blind spots. If required by the risk assessment, implement
adequate safety measures in those areas.
lMachinery restarting must be enabled only in safe conditions. The button for the restart signal must be
installed:
ooutside of the dangerous area
onot accessible from the dangerous area
oin a point where the dangerous area is fully visible
2.1.9 RESPONSIBILITY
The machinery manufacturer and system installer are responsible for the operations listed below:
lProviding adequate integration of the safety output signals of the system.
lChecking the monitored area of the system and validating it based on the needs of the application and risk
assessment. Following the instructions provided in this manual.
2.1.10 LIMITS
lThe system cannot detect the presence of people who are immobile and not breathing or objects within the
dangerous area.
lThe system does not offer protection from pieces ejected from the machinery, from radiation, and objects
falling from above.
lThe machinery command must be electronically controlled.
2.1.11 DISPOSAL
In safety-related applications, comply with the mission time reported in "General specifications" on page79.
For decommissioning follow the instructions reported in "Disposal" on page100.
2. Safety