ION iCade mobile User manual

Confidential ION Audio Service Manual
ION Audio
iCade
[iCG04]
Service Manual
Rev. 1
2011.06.07
The information in this document contains privileged and confidential information. It is intended
only for the use of those authorized by ION Audio. If you are not the authorized, intended
recipient, you are hereby notified that any review, dissemination, distribution or duplication of this
document is strictly prohibited. If you are not authorized, please contact ION Audio and destroy
all copies of this document. You may contact ION Audio at [email protected].
Copyright ION Audio, LLC
ATTENTION!
THIS DOCUMENT CONTAINS SENSITIVE
PROPRIETARY INFORMATION.
ALL RECIPIENTS MUST HAVE A CURRENT
NON-DISCLOSURE AGREEMENT ON FILE
WITH ION AUDIO, LLC.
DO NOT MAKE ILLEGAL
COPIES OF THIS DOCUMENT

Confidential ION Audio Service Manual
PREFACE
This document is intended to assist the service technician in the operation, maintenance and
repair of the ION Audio device. Together with the User Reference Manual, this document
provides a complete description of the functionality and serviceability of the Device. Any
comments or suggestions you may have pertaining to the document are welcome and
encouraged.
READ THIS!
In addition to any purchase price that ION Audio may charge as consideration for ION Audio
selling or otherwise transferring this service manual (“Manual”) to you, if you are not a service and
repair facility (“Service Center”) authorized by ION Audio in writing to be an authorized Service
Center, ION Audio sells or transfers the Manual to you on the following terms and conditions:
Only Service Centers authorized by ION Audio in writing are authorized to perform service and
repairs covered by an ION Audio warranty (if any), and transfer of the Manual to you does not
authorize you to be an authorized Service Center. Therefore, if you perform, or if the Manual
is used to perform, any service or repairs on any ION Audio product or part thereof, any
and all warranties of ION Audio as to that product and any service contract with ION Audio
for that product shall be voided and shall no longer apply for such product, even if your
services or repairs were done in accordance with the Manual.
All service or repairs done by you or with reference to the Manual shall be solely your
responsibility, and ION Audio shall have no liability for any such repairs or service work. All such
service or repairs are performed at the sole risk of the person performing the service or
repairs. You agree that all such work will be performed in a competent, professional and safe
manner at all times and to indemnify and fully hold ION Audio and its successors and assigns
harmless in the event of any failure to so perform.
Your purchase of the Manual shall be for your own ultimate use and shall not be for purposes of
resale or other transfer.
As the owner of the copyright to the Manual, ION Audio does not give you the right to copy the
Manual, and you agree not to copy the Manual without the written authorization of ION Audio.
ION Audio has no obligation to provide to you any correction of, or supplement to, the Manual, or
any new or superseding version thereof.
ION Audio shall have the right to refuse to sell or otherwise transfer repair parts or materials to
you in its sole discretion. You shall not use, sell or otherwise transfer spare or replacement parts
supplied by ION Audio to you (i) to repair or be used in products manufactured for or by third
parties or (ii) to any third parties for any purpose.
You shall not make any warranties or guarantees with respect to the products of ION Audio or the
use thereof on behalf of ION Audio or in your own name.
The foregoing describes the entire understanding related to sale or transfer of the Manual to you,
and no other terms shall apply unless in a writing signed by an authorized representative of ION
Audio.
All Trademarks are property of their respective companies.

Confidential ION Audio Service Manual
WARNINGS
TO REDUCE THE RISK OF ELECTRIC SHOCK OR FIRE, DO NOT EXPOSE
THIS PRODUCT TO WATER OR MOISTURE.
The arrowhead symbol on a lightning flash inside a triangle is
intended to alert the user to the presence of uninsulated "dangerous
voltage" within the enclosed product which may be of sufficient
magnitude to constitute a risk of electric shock to persons.
The exclamation point inside a triangle is intended to alert the user
to the presence of important operating, maintenance and servicing
instructions in the literature which accompanies the product.
REPAIR BY ANY PERSON OR ENTITY OTHER THAN AN AUTHORIZED ION
AUDIO SERVICE CENTER WILL VOID THE ION AUDIO WARRANTY.
PROVISION OF THIS MANUAL DOES NOT AUTHORIZE THE RECIPIENT TO
COMPETE WITH ANY ION AUDIO DISTRIBUTOR OR AUTHORIZED REPAIR
SERVICE CENTER IN THE PROVISION OF REPAIR SERVICES OR TO BE
OR MAKE REPAIRS AS AN AUTHORIZED SERVICE CENTER.
ALL REPAIRS DONE BY ANY ENTITY OTHER THAN AN AUTHORIZED ION
AUDIO SERVICE CENTER SHALL BE SOLELY THE RESPONSIBILITY OF
THAT ENTITY, AND ION AUDIO SHALL HAVE NO LIABILITY TO THAT
ENTITY OR TO ANY OTHER PARTY FOR ANY REPAIRS BY THAT ENTITY.
Regarding the Power Supply Fuse
CAUTION: The product under service may employ the use of a
replaceable fuse. Danger of fire or electrocution if fuse is incorrectly
replaced. Replace with only the same type or equivalent type
recommended by the equipment manufacturer.
Regarding the Internal Battery
CAUTION: The product under service may employ the use of a
internal battery. Danger of explosion if battery is incorrectly
replaced. Replace only with the same or equivalent type
recommended by the manufacturer. Dispose of used batteries
according to the manufacturer's instruction.

Confidential ION Audio Service Manual
Safety Instructions
Carefully read the applicable items of the operating instructions and these safety suggestions
before using this product. Use extra care to follow the warnings written on the product itself and in
the operating instructions. Keep the operating instructions and safety suggestions for reference in
the future.
1. Power Source. The product should only be connected to a power supply which is described
either in the operating instructions or in markings on the product.
2. Power Cord Protection. AC power supply cords should be placed such that no one is likely to
step on the cords and such that nothing will be placed on or against them.
3. Periods of Non-use. If the product is not used for any significant period of time, the product's
AC power supply cord should be unplugged from the AC outlet.
4. Foreign Objects and Liquids. Take care not to allow liquids to spill or objects to fall into any
openings of the product.
5. Water or Moisture. The product should not be used near any water or in moisture.
6. Heat. Do not place the product near heat sources such as stoves, heat registers, radiators or
other heat producing equipment.
7. Ventilation. When installing the product, make sure that the product has adequate
ventilation. Improperly ventilating the product may cause overheating, which may damage the
product.
8. Mounting. The product should only be used with a rack which the manufacturer
recommends. The combination of the product and rack should be moved carefully. Quick
movements, excessive force or uneven surfaces may overturn the combination which may
damage the product and rack combination.
9. Cleaning. The product should only be cleaned as the manufacturer recommends.
10. Service. The user should only attempt the limited service or upkeep specifically described in
the operating instructions for the user. For any other service required, the product should be
taken to an authorized service center as described in the operating instructions.
11. Damage to the Product. Qualified service personnel should service the unit in certain
situations including without limitation when:
a. Liquid has spilled or objects have fallen into the product,
b. The product is exposed to water or excessive moisture,
c. The AC power supply plug or cord is damaged,
d. The product shows an inappropriate change in performance or does not operate
normally, or
e. The enclosure of the product has been damaged.

P/N Part Name Specification Unit Q'ty
10520162 Battery touch 1 ICG04，chrome plated，T=0.5mm，V1.0 PCS 1
10520163 Battery touch 2 ICG04，chrome plated，T=0.5mm，V1.0 PCS 1
10520164 Battery touch 3 ICG04，chrome plated，T=0.5mm，V1.0 PCS 1
20020069 Top plastic panel ICG04,DN-PC2025 ABS, black, 255*182.74*52.03mm,V1.0 PCS 1
20030066 Bottom plastic cover ICG04，DN-PC3030，ABS，black，255*81.3mm，V1.0 PCS 1
20060018 Battery cover ICG04，DN-PC6008，ABS，black，71.27*39.7mm，V1.0 PCS 1
20110089 lens ICG04，DN-PL1072，PC，34*25mm，V1.0 PCS 1
20630072 iPad dock ICG04,ABS，black，67.42*33.87mm，V1.0 PCS 1
20360061 Joystic gasket ICG04, ABS,black，T=1.5,V1.0 pcs 1
60190116 joystick ICG04，JMHO PCS 1
30060319 foam T=2.0,V1.0 PCS 1
70010081 screw Φ3*8mm, D6mm, PCS 16
70010010 screw Φ2.6*8mm, D5.5mm, PCS 4
70090071 gasket Φ3.2*Φ6*1mm PCS 4
70010093 screw Φ3*8mm D6mm, PCS 4
40010022 DC Jack AN-J0122,DC-05(Φ2.0) PCS 1
12020040 Button Red PCS 2
12020039 button White PCS 2
12020041 Button Black PCS 4
16040673 cable AN-W4243,22#，UL1007，L=300mm PCS 4
16040674 cable AN-W4244,22#，UL1007，L=200mm PCS 1
16010009 ribbon cable AN-W109,2P,22#,UL1007,150mm PCS 2
26010411 PCB AN-B10359,47.5*25.75*1.0mm, LED PCB V1.0 PCS 1
11170022 SMD resistor 1/8W,100Ω,±5%,0805 PCS 1
18040137 LED AN-L0004,KPT-3216SRC,1206 Red PCS 1

40370008 male jack AN-JP401,2532-09,(180degree,P=2.5mm) PCS 1
40370001 male jack AN-JP401,HT-2.5-02P-01A PCS 6
26020530 PCB AN-B20367, 1.6mm,FR4,40*60mm PCS 1
60190118 bluetooth module BPM20422,Taiwan PCS 1
50050133 SMD ceramic cap 2.2UF,VDC10,±10%,X7R,0805 PCS 1
50050374 SMD ceramic cap 47uF,VDC50,±10%,X7R,1206 PCS 1
50050276 SMD ceramic cap 104,VDC16,±5%,X7R,0603 PCS 3
50050323 SMD ceramic cap 10UF,VDC10,+80/-20%,Y5V,0805 PCS 3
11170374 SMD resistor 1/10W,330Ω,±5%,0603 PCS 1
11170406 SMD resistor 1/10W,10KΩ,±5%,0603 PCS 1
11170353 SMD resistor 1/10W,10Ω,±5%,0603 PCS 1
11170429 SMD resistor 1/10W,100KΩ,±5%,0603 PCS 1
18010143 diode MBR0520L,SOD123 PCS 2
14040835 IC ELM88331BA-S,(3.3V) SOT23 PCS 1
14040836 IC ELM7527CBB-S,(2.7V)SOT23 PCS 1
90250011 CARB sticker ICG04 82*11mm PCS 1
90200056 RoHS sticker BLACK&361C Φ30mm PCS 1
22050001 Disiccant 50g PCS 1
10520121 hex wrench DN-ME002A,60*30*3mm PCS 1
21070003 Left side board MDF，T=12MM PCS 1
21070004 right side board MDF，T=12MM PCS 1
21060002 rear board MDF，T=12MM PCS 1
21060003 top board MDF，T=12MM PCS 1
20300089 rubber feet black rubber，T=2.0MM,V1.0 PCS 4
10530058 steel axis Low carbon steel PCS 2
70010705 screw M4*20mm PCS 4
70010640 screw M4*8mm PCS 4

90040796 S/N label PCS 3
22010579 Quickstart Guide ICG04, V1.0 PCS 1
23030932 master carton ICG04, V1.0 PCS 1
22010580 assembly manual ICG04, V1.0 PCS 1
22010561 Safety instructions IPA06,ION V14.4 PCS 1
90250015 lid instructions label ICG04, PCS 1
22060005 battery GN015A,1.5V,GP PCS 2
23020215 styrofoam(left) ICG04 V1.0 PCS 1
23020216 styrofoam(right) ICG04 V1.0 PCS 1
20130011 PVC Sticker Left PVC sticker,4 colors,V1.0 PCS 1
20130012 PVC Sticker Right PVC sticker,4 colors,V1.0 PCS 1
20130013 PVC Sticker Rear PVC sticker,4 colors,V1.0 PCS 1
20130014 PVC Sticker sticker on bottom cover,4 colors,V1.0 PCS 1
20130015 PVC Sticker Left PVC sticker,4 colors,thinkgeek PCS 1
20130016 PVC Sticker Right PVC sticker,4 colors,thinkgeek PCS 1
20130018 PVC Sticker Rear PVC sticker,4 colors,thinkgeek PCS 1
90250013 SN label ICG04 ION version PCS 1
90250014 SN label ICG04 thinkgeek version PCS 1
23090364 giftbox ICG04 PCS 1
22110042 Service card Alesis,ION 280*210mm, black ink on yellow paper PCS 1
23100215 Inner carton ICG04,inner carton, thinkgeek PCS 1

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1
2
2
3
3
4
4
5
5
6
6
D D
C C
B B
A A
Title
Number RevisionSize
A4
Date: 2011/3/4 Sheet of
File: D:\Alex\..\Numark joystick Schematic A02.SchDocDrawn By:
Integrity for Numark Joystick Schematic
A02
P0_0
28
P0_1
40
P0_2
36
P0_3
39
P0_4
31
P0_5
30
P0_6
33
P0_7
32
P1_0
44
P1_1
45
P1_2
6
P1_3
9
P1_4
5
P1_5
26
P1_6
19
P1_7
17
P2_0
8
P2_1
7
P2_2
20
P2_3
25
P2_4
22
P2_5
37
P2_6
42
P2_7
41
GND
47
GND
18
GND
2
GND
1
P3_0 29
P3_1 24
P3_2 11
P3_3 12
P3_4 15
P3_5 16
P4_0 14
P4_1 10
P4_2 43
P4_3 4
P4_4 3
P4_5 46
RESET 38
UP_RX 35
UP_TX 34
VBATT 21
3PV0_1 13
3PV0 27
1P8V_1 23
U1
BPM20422
ROW_00
ROW_01
ROW_02
ROW_03
ROW_04
ROW_05
ROW_06
ROW_07
COL_00
COL_01
COL_02
COL_03
COL_04
COL_05
COL_06
COL_07
COL_08
COL_09
COL_10
COL_11
COL_12
COL_13
COL_14
COL_15
D1 Pairing LED
R1 330R
C1
2.2uF
VCC3V
IN_VCC3V
UP_TX
UP_RX
RESET
E_ZB
E_ZA
GPIO_2
VBAT
GPIO_1
GPIO_0
COL_16
COL_17
COL_18
COL_19
VCC3V
C3
0.1uF
+
C2
47uF
SW1-1 (UP)
W/E (1)
COL_08
COL_09
COL_10
COL_11
SW1-2 (DOWN)
X/Z(2)
SW1-3 (LEFT)
A/Q(3)
SW1-4 (RIGHT)
D/C(4)
ROW_00
RESET R3 10R
C6
0.1uF
VCC3V
Q E Z C
1
2
3
J2
Adaptor socket3.5mm
IN OUT
GND
U2 ELM9833BB-S
PS: Adaptor socket - Inner pin connected to GND
2 5 3 1 4
J3
Connector 5 pins
OUT
2
VSS
1VDD 3
U3
ELM7527CBB
SW3 H/R (6)
COL_01
COL_02
SW4 U/F (7)
ROW_00
SW2 Y/T (5)
COL_00
SW8 O/G
COL_06
SW9 L/V
1 2 3 4 5 6 7 8 9
J4
Connector 9pins
COL_03
SW5 J/N (8)
COL_04
SW6 I/M (9)
SW7 K/P (0)
COL_05
COL_07
(ENTER)
IN_VCC3V
1
2
3
4
J1
TP
UP_TX
UP_RX
VCC3V
R2
10K
TX
RX
+
C7
10uF
D2
MBR0520L
I O
+
C4
10uF
C5
0.1uF VBAT
BATT
D3
MBR0520L
R4
100K
EX_Vdet
EX_Vdet
+
C8
10uF
Joystick schematic (US/Japan models)

1
1
2
2
3
3
4
4
5
5
6
6
D D
C C
B B
A A
Title
Number RevisionSize
A4
Date: 2011/4/22 Sheet of
File: D:\Alex\..\Numark iCG04 Schematic A02-CE.SchDocDrawn By:
Integrity for Numark Joystick Schematic
A02-CE
P0_0
28
P0_1
40
P0_2
36
P0_3
39
P0_4
31
P0_5
30
P0_6
33
P0_7
32
P1_0
44
P1_1
45
P1_2
6
P1_3
9
P1_4
5
P1_5
26
P1_6
19
P1_7
17
P2_0
8
P2_1
7
P2_2
20
P2_3
25
P2_4
22
P2_5
37
P2_6
42
P2_7
41
GND
47
GND
18
GND
2
GND
1
P3_0 29
P3_1 24
P3_2 11
P3_3 12
P3_4 15
P3_5 16
P4_0 14
P4_1 10
P4_2 43
P4_3 4
P4_4 3
P4_5 46
RESET 38
UP_RX 35
UP_TX 34
VBATT 21
3PV0_1 13
3PV0 27
1P8V_1 23
U1
BPM20422
ROW_00
ROW_01
ROW_02
ROW_03
ROW_04
ROW_05
ROW_06
ROW_07
COL_00
COL_01
COL_02
COL_03
COL_04
COL_05
COL_06
COL_07
COL_08
COL_09
COL_10
COL_11
COL_12
COL_13
COL_14
COL_15
D1 Pairing LED
R1 330R
C1
2.2uF
VCC3V
IN_VCC3V
UP_TX
UP_RX
RESET
E_ZB
E_ZA
GPIO_2
VBAT
GPIO_1
GPIO_0
COL_16
COL_17
COL_18
COL_19
VCC3V
SW1-1 (UP)
W/E (1)
COL_08
COL_09
COL_10
COL_11
SW1-2 (DOWN)
X/Z(2)
SW1-3 (LEFT)
A/Q(3)
SW1-4 (RIGHT)
D/C(4)
ROW_00
RESET R3 10R
C6
0.1uF
VCC3V
Q E Z C
PS: Adaptor socket - Inner pin connected to GND
2 5 3 1 4
J3
Connector 5 pins
OUT
2
VSS
1VDD 3
U3
ELM7527CBB
SW3 H/R (6)
COL_01
COL_02
SW4 U/F (7)
ROW_00
SW2 Y/T (5)
COL_00
SW8 O/G
COL_06
SW9 L/V
1 2 3 4 5 6 7 8 9
J4
Connector 9pins
COL_03
SW5 J/N (8)
COL_04
SW6 I/M (9)
SW7 K/P (0)
COL_05
COL_07
(ENTER)
1
2
3
4
J1
TP
UP_TX
UP_RX
VCC3V
R2
10K
TX
RX
+
C7
10uF
R4
100K
EX_Vdet
+
C8
10uF
C3
0.1uF
+
C2
47uF
1
2
3
J2
Adaptor socket2.5mm
IN OUT
GND
U2 ELM9833BB-S
IN_VCC3V
D2
MBR0520L
I O
+
C4
10uF
C5
0.1uF VBAT
BATT
D3
MBR0520L
EX_Vdet
1
2
4
3
T1
ASC-0901F-G
C9
100pF
Joystick schematic (EU/UK models)