ION PARTY ROCKER User manual

Confidential ION Audio Service Manual
ION Audio
Party Rocker Max
[iPA73P]
Service Manual
v1.0
2017-11-01
The information in this document contains privileged and confidential information. It is
intended only for the use of those authorized by ION Audio. If you are not the authorized,
intended recipient, you are hereby notified that any review, dissemination, distribution or
duplication of this document is strictly prohibited. If you are not authorized, please
contact ION Audio and destroy all copies of this document. You may contact ION Audio
at [email protected].
© Copyright ION Audio
ATTENTION!
This document contains sensitive proprietary information.
All recipients must have a current non-disclosure agreement
on file with ION Audio.
Do not make illegal copies of this document.

Confidential ION Audio Service Manual
Preface
This document is intended to assist the service technician in the operation, maintenance and
repair of the ION Audio device. Together with the User Reference Manual, this document provides
a complete description of the functionality and serviceability of the Device. Any comments or
suggestions you may have pertaining to the document are welcome and encouraged.
Read This!
In addition to any purchase price that ION Audio may charge as consideration for ION Audio
selling or otherwise transferring this service manual (“Manual”) to you, if you are not a service and
repair facility (“Service Center”) authorized by ION Audio in writing to be an authorized Service
Center, ION Audio sells or transfers the Manual to you on the following terms and conditions:
Only Service Centers authorized by ION Audio in writing are authorized to perform service and
repairs covered by an ION Audio warranty (if any), and transfer of the Manual to you does not
authorize you to be an authorized Service Center. Therefore, if you perform, or if the Manual is used
to perform, any service or repairs on any ION Audio product or part thereof, any and all warranties
of ION Audio as to that product and any service contract with ION Audio for that product shall be
voided and shall no longer apply for such product, even if your services or repairs were done in
accordance with the Manual.
All service or repairs done by you or with reference to the Manual shall be solely your responsibility,
and ION Audio shall have no liability for any such repairs or service work. All such service or repairs
are performed at the sole risk of the person performing the service or repairs. You agree that all
such work will be performed in a competent, professional and safe manner at all times and to
indemnify and fully hold ION Audio and its successors and assigns harmless in the event of any
failure to so perform.
Your purchase of the Manual shall be for your own ultimate use and shall not be for purposes of
resale or other transfer.
As the owner of the copyright to the Manual, ION Audio does not give you the right to copy the
Manual, and you agree not to copy the Manual without the written authorization of ION Audio.
ION Audio has no obligation to provide to you any correction of, or supplement to, the Manual, or
any new or superseding version thereof.
ION Audio shall have the right to refuse to sell or otherwise transfer repair parts or materials to you in
its sole discretion. You shall not use, sell or otherwise transfer spare or replacement parts supplied by
ION Audio to you (i) to repair or be used in products manufactured for or by third parties or (ii) to
any third parties for any purpose.
You shall not make any warranties or guarantees with respect to the products of ION Audio or the
use thereof on behalf of ION Audio or in your own name.
The foregoing describes the entire understanding related to sale or transfer of the Manual to you,
and no other terms shall apply unless in a writing signed by an authorized representative of ION
Audio.
All Trademarks are property of their respective companies.

Confidential ION Audio Service Manual
Warnings
TO REDUCE THE RISK OF ELECTRIC SHOCK OR FIRE, DO NOT EXPOSE THIS PRODUCT TO
WATER OR MOISTURE.
The arrowhead symbol on a lightning flash inside a triangle is intended to
alert the user to the presence of uninsulated “dangerous voltage” within the
enclosed product which may be of sufficient magnitude to constitute a risk
of electric shock to persons.
The exclamation point inside a triangle is intended to alert the user to the
presence of important operating, maintenance and servicing instructions in
the literature which accompanies the product.
REPAIR BY ANY PERSON OR ENTITY OTHER THAN AN AUTHORIZED ION AUDIO SERVICE
CENTER WILL VOID THE ION AUDIO WARRANTY.
PROVISION OF THIS MANUAL DOES NOT AUTHORIZE THE RECIPIENT TO COMPETE WITH ANY
ION AUDIO DISTRIBUTOR OR AUTHORIZED REPAIR SERVICE CENTER IN THE PROVISION OF
REPAIR SERVICES OR TO BE OR MAKE REPAIRS AS AN AUTHORIZED SERVICE CENTER.
ALL REPAIRS DONE BY ANY ENTITY OTHER THAN AN AUTHORIZED ION AUDIO SERVICE
CENTER SHALL BE SOLELY THE RESPONSIBILITY OF THAT ENTITY, AND ION AUDIO SHALL HAVE
NO LIABILITY TO THAT ENTITY OR TO ANY OTHER PARTY FOR ANY REPAIRS BY THAT ENTITY.
Regarding the Power Supply Fuse
Caution: The product under service may employ the use of a
replaceable fuse. Danger of fire or electrocution if fuse is
incorrectly replaced. Replace with only the same type or
equivalent type recommended by the equipment manufacturer.
Regarding the Internal Battery
Caution: The product under service may employ the use of a
internal battery. Danger of explosion if battery is incorrectly
replaced. Replace only with the same or equivalent type
recommended by the manufacturer. Dispose of used batteries
according to the manufacturer’s instruction.

Confidential ION Audio Service Manual
Safety Instructions
Carefully read the applicable items of the operating instructions and these safety suggestions
before using this product. Use extra care to follow the warnings written on the product itself and in
the operating instructions. Keep the operating instructions and safety suggestions for reference in
the future.
1. Power Source. The product should only be connected to a power supply which is described
either in the operating instructions or in markings on the product.
2. Power Cord Protection. AC power supply cords should be placed such that no one is likely to
step on the cords and such that nothing will be placed on or against them.
3. Periods of Non-use. If the product is not used for any significant period of time, the product’s
AC power supply cord should be unplugged from the AC outlet.
4. Foreign Objects and Liquids. Take care not to allow liquids to spill or objects to fall into any
openings of the product.
5. Water or Moisture. The product should not be used near any water or in moisture.
6. Heat. Do not place the product near heat sources such as stoves, heat registers, radiators or
other heat producing equipment.
7. Ventilation. When installing the product, make sure that the product has adequate ventilation.
Improperly ventilating the product may cause overheating, which may damage the product.
8. Mounting. The product should only be used with a rack which the manufacturer recommends.
The combination of the product and rack should be moved carefully. Quick movements,
excessive force or uneven surfaces may overturn the combination which may damage the
product and rack combination.
9. Cleaning. The product should only be cleaned as the manufacturer recommends.
10. Service. The user should only attempt the limited service or upkeep specifically described in
the operating instructions for the user. For any other service required, the product should be
taken to an authorized service center as described in the operating instructions.
11. Damage to the Product. Qualified service personnel should service the unit in certain situations
including without limitation when:
a. Liquid has spilled or objects have fallen into the product,
b. The product is exposed to water or excessive moisture,
c. The AC power supply plug or cord is damaged,
d. The product shows an inappropriate change in performance or does not operate
normally, or
e. The enclosure of the product has been damaged.

Bill of Materials (BOM)
Code Name Spec Qty
10080239 heater sink DN-MH0160,V1.0 1
10530036 iron prop DN-MB6036 3
10530091 iron prop DN-MB6084,ROHS,V1.0 1
12030044 rocker switch AN-S343,RS601D,6A/250V 1
13110033 switch power AN-T90034,100-240VAC,50/60Hz,16.5VDC,4.1A 1
16041066 plug line AN-W4627,2P,18#,UL1007,230mm 1
16041067 plug line AN-W4628,3P,26#,UL1007,230mm 1
16041068 plug line AN-W4629,2P,18#,UL1007,300mm 1
16041069 plug line AN-W4630,2P,22#,UL1617,150mm 1
16041071 plug line AN-W4632,18#,UL1015,350mm 3
16060086 ground line AN-W684,18#,UL1015,230mm 1
16080032 FFC connect line AN-WA30,P1.0,FFC,8P,420mm,44/88 1
19020021 fuse 218,1.6A/250V,Φ5*20mm 1
20020166 top panel DN-PC2115,ABS,UL94V-0,blk,MT11020,V1.0 1
20110149 lens DN-PL1117,PC+silicon,V1.0 1
20210156 knob DN-PN2115,ABS,80%,blk,11010,ROHS,V1.0 3
20320025 handle DN-PE2025,ABS,80%,UL94V-0,blk,MT11020,ROHS,V1.0 2
20360099 plastic sheet DN-PE6054,ABS,80%,UL94V-0,blk,ROHS,V1.0 2
20410123 buttons DN-PEB078,ABS,80,blk, MT11010,V1.0 2
20440026 spacer PC19-5,Φ6.5*6.95mm 8
20460013 fixed button KY-CLT-2 1
30060489 foam EVA1030,blk,5*300*2mm,V1.0 3
30090009 beam line 2.5*120mm,blk 6
30150163 grill cloth 329*304*0.3mm,V1.0 1
30160009 rubber feet T=2mm,V1.0 1
40010038 power socket AN-J0138,DB-14-F,3P 1
54020124 top panel DN-PC2115,ABS,UL94V-0,blk,V1.0 1
60100017 antenna 2.4G,2DBi,blk,ROHS 1
60110050 fans AN-E1149,DFS602012L,12V,L=260mm,P=2.5mm 1
70010048 whole teeth screw AN-C10048,M3*6mm,D5.5mm 6
70010111 whole teeth screw Φ3*10mm,D5.5mm 10
70010337 whole teeth screw Φ2.6*8mm,D4.5mm 8
70010488 whole teeth screw Φ3*20mm,D6.3mm 1
70010602 whole teeth screw AN-C10602,Φ3*32mm,D5.5mm 4
70010848 whole teeth screw Φ3.5*15mm,D7mm 4
CR011089 RoHS:IPA82 LED03 IPA82 LED03 ASSY 1
CR011091 RoHS:IPA82 LED01 IPA82 LED01 ASSY 1
CR011093 RoHS:IPA82 LED02 IPA82 LED02 ASSY 1
CR011126 RoHS:IPA73P AMP IPA73P AMP ASSY 1
CR011128 RoHS:IPA73P MAIN IPA73P MAIN ASSY 1
CR011130 RoHS:IPA73P PARTY LED IPA73P PARTY LED ASSY 1
CR011131 RoHS:IPA73P MOTOR IPA73P MOTOR ASSY 1
10330032 spring DN-MP3026,V1.0 4
10410171 grill DN-ME5126,SPCC,T=0.8mm,V1.0 1
10520106 trundly JD180D 2

10550008 block DN-SE009,SPCC,T=1mm,V1.0 2
16040929 plug line AN-W4489,2P,18#,UL1015,L=450mm 1
16040961 plug line AN-W4521,1P,18#,UL1015,750mm 1
16041070 plug line AN-W4631,18#,UL1015,750mm 1
16141043 electronic line 1P,22#,UL1007,L=350mm,blk 1
16141044 electronic line 1P,22#,UL1007,L=350mm,brown 1
16150041 3.5 plug line AN-W1540,UL2547,26#,610mm 1
17050074 non-polarized electrolytic capacitor 6.8uF/50V,±10%,-40/+85℃,Φ6*17mm 1
20110156 lens DN-PL1124,V1.0 1
20290042 stand DN-PB0032,ABS(UL94HB),ROHS,V1.1 1
20290068 stand DN-PB0065,(2),ABS,80%,UL94V-2,blk,ROHS,V1.0 1
20290079 stand DN-PB0064,(1),PC,80%,UL94V-2,blk,ROHS,V1.1 1
20300115 foot pad TPU,80%,blk,hardness70°,ROHS,V1.0 2
20310041 rubber corner DN-PE1025,TPU,90%,blk,hardness 90A,ROHS,V1.0 8
20630126 dome IPA73P,PC,UL94-V2,V1.0 1
20660042 mound layer DN-PC6038,(1),ABS,80%,V1.1 1
20660043 mound layer DN-PC6037,(2),ABS,80%,V1.1 1
20660044 mound layer DN-PC6036,(3),ABS,80%,V1.1 1
21010558 wood carton DN-X10235,MDF,T=9MM,CARB,V1.0 1
22011016 manual ION,safety manual,V15.0 1
22011095 manual IPA73P,english manual,V1.0 1
22050006 drying agent 50g,DMT,SGS 1
23010020 packing bag PE,120*280*0.06mm 1
23010295 packing bag PE,160*260*0.025mm 1
23010356 packing bag PE,(290+390)*750*0.1mm 1
23020298 styrofoam IPA73P,top,EPS,V1.0 1
23020299 styrofoam IPA73P,bottom,EPS,V1.0 1
23031447 outer carton IPA73P,A=B,T=6mm,479*327*604mm,V1.0 1
23070029 pearl foam LGA8,500*350*2mm,V1.0 2
23090662 giftbox 300G+C3+C3,T=6mm,465*313*580mm,V1.0 1
23100092 internal box 250g+CE,270*65*60mm.V1.0 1
24100054 magnet ring V180177T 1
30060078 faom 4.5*1000*1.0mm,EVAE1030 3
30060079 faom 50*150*5mm 6
30060095 faom 10*1000*1mm,EVA1030 3
30060116 faom 4.5*2360*4.2mm,EVAE1030 1
30060423 faom EVA1030,blk,288.5*6*1mm,T=1mm,V1.0 1
30060424 faom EVA1030,blk,(2),315*6*1mm,V1.0 2
30090002 beam line 2.5*80mm,blk 4
30150142 draw bar 295*88mm,V1.0 1
30150162 double faced adhesive tape 3M(9495),V1.0 1
30160013 rubber pad T=2mm,Φ4*Φ12mm,V1.0 4
60090030 MIC AN-E0926,PM-353 silkscreen ION,ROHS 1
60190172 battery AN-E1920,RT1290,12VDC,9Ah 1
60230005 motor AN-E2305,28BYJ48-031,12VDC 1
70010054 whole teeth screw Φ3*6mm 8
70010088 whole teeth screw Φ3*8mm 1
70010151 whole teeth screw Φ3*15mm 16
70010236 whole teeth screw Φ4*16mm 8

70010237 whole teeth screw M4*16mm 4
70010300 whole teeth screw AN-C10300,M5*25mm 4
70010678 whole teeth screw Φ3*13mm 5
70010691 whole teeth screw M4*26mm 6
70010771 whole teeth screw Φ2.5*8 4
70010806 whole teeth screw M2.5*15mm 1
70010848 whole teeth screw Φ3.5*15mm 24
70010855 whole teeth screw Φ4*25mm 2
70070014 hex nut Φ6*M3*2.5mm 2
70090009 gasket AN-C90009,Ф5.6*Ф3.2*0.8mm 1
70090106 gasket inernalΦ6*outsideΦ13.5*height5mm 4
80130048 8"woofer AN-LD42,2Ω,50W 1
80320006 3"tweeter 2Ω,10W 1
90021447 tracking no. IPA73P,64*13mm,V1.0 4
90080001 destination label GA0/GA1/GA2 3
90220078 special label ALESIS,30*30mm,PANTONE 361C,V1.0 1
90220502 special label IPA27,46*8mm,V1.1 1
90220563 special label IPA73P,38*26mm,V1.0 2
90250038 CARB label ION,78*23mm,V1.0 1
90270012 date label 13*6mm,V1.1 1
GR000719 RoHS:IPA73P packing option IPA73P packing option ASSY 1
16070013 power line AN-W915,3C,18#,SVT,1830mm,blk 1
16070017 power line AN-W920,3C,1.0mm2,H05VV-F,1830mm,blk 1
16070050 power line AN-W953,3G,0.75mm2,H05VV-F,1830mm,blk 1
22150001 service card ION,V1.1 1
90041578 bar code label IPA73P,76*50mm,V1.0 1
90200056 mark label BLACK&361C,Φ30mm,V1.0 1
90200071 mark label green cirlle label 1

MIC
Master VOLUME
STEREO
IPA73P PRE
REV:1.0 SHEET: 1 OF 5SCALE:DWG NO: PT-X-XXXXX-XX SIZE:A2
COMPANY: TITLE:
DATED:APPROVED:CHECKED: DATED:DATED:DRAWN:
A B C D
123456
D C B A
MIC
AUX IN
MIC VOLUME
ECHO VOLUME
FB
FB
FB
FB
FB
- +
- +
- +
- +
- + - +
- +
- +
- +
- +-
+
- +
CW
CW
CW

SPI
IPA73P BT
REV:1.0 SHEET: 2 OF 5SCALE:DWG NO: PT-X-XXXXX-XX SIZE:A2
COMPANY: TITLE:
DATED:APPROVED:CHECKED: DATED:DATED:DRAWN:
A B C D
123456
D C B A
- +
- +

FROM SWITCH POWER
SPEAKER OUT
2 OHM 100W
IPA73P CHARGE/AMP
A B C D
6 5 4 3 2 1
D C B A
DRAWN: DATED: DATED:CHECKED: APPROVED: DATED: TITLE: COMPANY:
SIZE:A2DWG NO: PT-X-XXXXX-XX SCALE: SHEET: 3 OF 5REV:1.0
SPEAKER OUT
2 OHM 100W
+
FB
HEAT SINK
MODSEL
SDZ
FAUL TZ
INPR
INNR
PLIMIT
GVDD
GAIN/SLV
GND
INPL
INNL
MUTE
AM2 AM1 AM0
SYNCAVCC
PVCC PVCC
BSNL
OUTNL GND
OUTPL
BSPL
GND
BSNR
OUTNR
GND OUTPR
BSPR
PVCC PVCC

v1.0
IPA73P MCU
REV:SIZE:CODE:
DRAWN: DATED:
DATED:CHECKED:
QUALITY CONTROL: DATED:
DATED:RELEASED:
COMPANY: TITLE:
DRAWING NO:
SHEET: 4 OF 5SCALE:
REVISION RECORD
A B C D
DATE:
123456
D C B A
LTR ECO NO: APPROVED:
TO MOTOR
LIMIT SW
FB
- +

IPA73P PARTY LED
REV:1.0
A B
6 5 4 3 2 1
D C B A
DRAWN: DATED: DATED:CHECKED: APPROVED: DATED:
TITLE: COMPANY:
SIZE:A2DWG NO: PT-X-XXXXX-XX SCALE: SHEET: 5 OF 5
TO LED PCB
TO J3-A
LED PCB
FB
FB