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  9. iPA Fuse Saver 8005 User manual

iPA Fuse Saver 8005 User manual

Model #8005
FUSE SAVER
Innovative Products of America®Incorporated
888-786-7899 • 234 Tinker Street, Woodstock, NY 12498 • www.ipatools.com
10, 15, and 20 Amp Short Circuit Diagnostic Aid
USER MANUAL
1
The Fuse Saver®can be used in place of a mini
or standard fuse using the dual fuse adapter.
Mini Fuse Standard Fuse
WARNING
RISK OF ENTANGLEMENT
RISK OF FIRE
RISK OF BURN
RISK OF EXPLOSION
WEAR SAFETY GOGGLES
10 Amp-Red
#8005-10AMP
15 Amp-Blue
#8005-15AMP
20 Amp-Yellow
#8005-20AMP
10 ft. cable with dual
ATC Standard and Mini
Fuse Box Adapter
#8005-5
WHAT’S INCLUDED
WARNINGS
• To prevent arcing and avoid unnecessary wear that voids your warranty, always disconnect
battery before inserting the tool.
• If any arcing is found during installation or use, disconnect immediately and recheck system.
• Do not connect to areas that have been subjected to heat from loose fuse contact (i.e. melted
plastic housing in area of fuse for the circuit to be tested).
• Do not connect to loose or corroded contacts. This can cause arcing, extreme heat, or fire.
• Do not assume that the fuse removed is the proper rated amperage for that circuit. Check
vehicle’s owner manual for proper fuse size.
• Do not store or use in temperatures exceeding 110°F or below 40°F.
THIS TOOL IS NOT TO BE STORED OR OPERATED IN WET CONDITIONS.
INTRODUCTION
The Fuse Saver®provides a fast and safe solution for troubleshooting short circuits without
blowing fuses or damaging vehicle electrical systems. The kit includes resetting, thermal breaker
handles which are color coded to match the vehicle fuses. Simply plug the Fuse Saver®directly
into the fuse box in place of the troubled circuit’s fuse via the supplied 10 ft. dual type fuse box
cable adapter. When a short is present, the breaker will pop. The user must then manually reset
the breaker to reapply power to the circuit.
Kit Includes:
• 10 Amp Fuse Saver Protection Handle,
Red (#8005-10A)
• 15 Amp Fuse Saver Protection Handle,
Blue (#8005-15A)
• 20 Amp Fuse Saver Protection Handle,
Yellow (#8005-20A)
• Dual Sided Fuse Box Connector Cable (#8005-7)
• Blow-Molded Case
PREPARATIONS FOR USE
Before inserting the Fuse Adapter into the fuse box:
• Read all warnings.
• Disconnect the negative battery terminal on the vehicle.
• Determine which circuit you want to test and what amperage rating the manufacturer
requires for this circuit. (Verify proper fuse size by checking the vehicle’s owners manual.)
• Remove and inspect the fuse, as well as the fuse connection identified as the troublesome
circuit. Do not use the tool if a meltdown is found at the fuse terminal connection.
• Verify that the connection for the fuse is free from corrosion and that the plastic insulation of
the fuse box is not blistered or deformed from heat. (If this is the case, replace fuse box and
internal connectors before proceeding.)
• Always install #8005-7 Fuse Box Connector Cable with the breaker handle connected.
• Select a breaker which matches the manufacturer’s amperage requirement for the specific
circuit to be tested and connect it to the female end of the Fuse Box Connector Cable.
Handles are color coded for easy selection.
SPECIFICATIONS
Operating Voltage: 10 - 14V DC
Operating Temp: 40°F - 110°F
Fuse Box Connector: 3.7" with 10 ft. Zip Cord (8005-7)
Overload indicator: White Open Indicator
Interrupting Characteristics: @ 77°F
2
LOAD %
100%
135%
200%
400%
1000%
TRIP TIME
NO TRIP
< 1 Hour
2.2 - 12 Seconds
.55 - 1.2 Seconds
.12 - 3 Seconds
Cased Product Weight: 2 Lbs
Cased Dimensions: 12" (L)x 9.5" (W) x 2" (H))
Available Separately:
• 5 Amp Breaker Handle (#8005-5)
• 30 Amp Breaker Handle (#8005-30)
• BuzzAlertTM Alert Module (#8011)
• Additional 10 Ft. Extension Power Cord
(#8005-EXT)
• Fuse Box Adapter Kit (#8014)
#8005 IPA VA-02-03
The reset and trip times may vary since these breakers are of the thermal type and are affected
by room temperature and time in use. The faster the breaker is cycled, the longer it takes to
reset. The chart located on the specications page shows the average trip time ranges (the
amount of time the breaker takes to open) at 77°F.
• Install the side of the #8005-7 Fuse Box Connector Cable which resembles the size fuse it
is to replace — small or large. Be sure that the opposite end of the connector is clear of any
foreign objects that may short across it.
• Reconnect vehicle’s negative battery terminal and begin testing procedures.
TROUBLESHOOTING A SHORT CIRCUIT
1. With the Fuse Saver®installed to the vehicle’s fuse box, begin looking for the short circuit.
When a short is present, or the amperage draw in the circuit exceeds the value of the fuse
saver handle in use, the thermal breaker housed inside of each fuse saver handle will trip.
2. When the breaker trips, the switch located at the top of the handle will pop up, revealing a
white tab.
3. Once the breaker has tripped, power to the circuit is removed in order to prevent damage to
the circuitry.
4. To reapply power, simply depress the switch until it stays down by itself.
NOTE: Thermal breakers require a cool-down time before they can be reset. If the breaker
does not stay down when depressed, more cool down time is required. If the breaker trips
immediately after its pressed down, this could indicate a direct short versus a circuit
overload. Once the repair has been made, be sure to replace the fuse within the correct
amperage rating, as found in the vehicle’s owner’s manual.
SPECIAL NOTES
The reset and trip times may vary since these breakers are of the thermal type and are affected
by room temperature and time in use. The faster the breaker is cycled, the longer it takes to
reset. The chart located on the specications page shows the average trip time ranges (the
amount of time the breaker takes to open) at 77°F.
RETURN FOR REPAIR POLICY
Every effort has been made to provide reliable and superior
quality products. However, in the event your instrument
requires repair, Please contact
Innovative Products of America, Warranty/Repair
Innovative Products of America®Incorporated
234 Tinker Street, Woodstock, NY 12498
888-786-7899 / 845-679-4500 • www.ipatools.com
© 2016 Innovative Products of America®, Incorporated. All rights reserved. This material may not be reproduced, displayed,
modied or distributed without prior express written permission of the copyright holder. For permission, contact info@
ipatools.com.

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