IPC Eagle Planet Optimum Series Guide

Electronic Service
Manuals
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1
Industrial Vacuums
Planet Optimum Series
Operations and parts manual

2
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
This machine is for commercial use.
WARNING
DANGER: Failure to read and observe all DANGER statements could result in severe bodily injury
or death. Read and observe all DANGER statements found in your Owner’s Manual and on your
machine.
WARNING: Failure to read and observe all WARNING statements could result in injury to you or to
other personnel; property damage could occur as well. Read and observe all WARNING statements
found in your Owner’s Manual and on your machine.
CAUTION: Failure to read and observe all CAUTION statements could result in damage to the
machine or to other property. Read and observe all CAUTION statements found in your Owner’s
Manual and your machine.
DANGER: Failure to read the Owner’s Manual prior to operating or attempting any service or
maintenance procedure to your machine could result in injury to you or to other personnel; damage to
the machine or to other property could result as well. You must have training in the operation of this
machine before using it. If you or your operator(s) cannot read English, have this manual explained
fully before attempting to operate this machine.
DANGER: Operating a machine that is not completely or fully assembled could result in injury or
property damage. Do not operate this machine until it is completely assembled. Inspect the machine
carefully before operation. Use only as described in this manual. Use only the manufacturer’s
recommended attachments.
DANGER: Machines can cause an explosion when operated near flammable materials and vapors.
Do not use this machine with or near fuels, grain dust, solvents, thinners, or other flammable
materials.
DANGER: Do not pick up flammable fluids, dust or vapors.
DANGER: Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot
ashes.
DANGER: This machine is not suitable for picking up health endangering dust.
DANGER: Using a machine with a damaged power cord could result in an electrocution. Do not use
the machine if the power cord is damaged. Do not use the electrical cord to move the machine. Keep
cord away from heated surfaces. Do not unplug by pulling on the cord; grasp the plug, not the cord.
Turn off all controls before unplugging. Do not close a door on cord or pull around sharp edges or
corners.
DANGER: Electrocution could occur if maintenance and repairs are performed on a unit that is not
properly disconnected from the power source. Disconnect the power supply before attempting any
maintenance or service.

3
Warning: Operating a machine without observing all labels, decals, etc., could result in injury or
damage. Read all machine labels before attempting to operate the machine. Make sure all of the
labels are attached or fastened to the machine. Get replacement labels and decals from the
manufacturer’s distributor.
Warning: Electrical components can “short-out” if exposed to water or moisture. Keep the electrical
components of the machine dry. Always store the machine in a dry area.
Warning: Use of this machine to move other objects or to climb on could result in injury to the opera-
tor or damage to the machine. Do not use this machine as a step or furniture. Do not allow to be used
as a toy. Close attention is necessary when used by or near children.
Warning: Moving parts of this machine can cause injury and/or damage. Keep hands, feet, loose
clothing, hair, fingers, and all parts of the body away from openings and moving parts.
Warning: Electrocution could occur if you handle the plug or appliance with wet hands. Do not handle
plug or appliance with wet hands.
Warning: The machine employs a removable float for wet pick-up operation to reduce risk of electrical
shock. Always install float before any wet pick-up operation.
Warning: Rotating fan blades inside the cover. Before opening cover, switch off machine. Wait until
the fan/brush stops completely or dust and debris may be ejected.
Warning: If the machine is not working properly, has been dropped, damaged, left outdoors, or
dropped into water, return it to an Authorized service center.
Warning: Damage could occur to machine if openings are blocked. Do not put any object into
openings. Do not use any opening blocked: keep free of dust, lint, hair, and anything that may reduce
air flow.
Warning: Injury could occur to the operator or the machine if used without the dust bag and/or filters
in place. Do not use the machine without the dust bag and/or filters in place.
Warning: Injury to the operator and/or damage to the machine could occur when cleaning on stairs,
unless caution is used. Use extreme caution when cleaning on stairs.
Warning: To reduce the risk of electrical shock, always use a 3-wire electrical system connected to
the electrical ground. Whenever possible connect the machine to an outlet protected by a ground fault
interrupter (GFCI). See “Grounding Instructions.”
SAVE THESE INSTRUCTIONS

4
120 Volt Machine Instructions For
Connection To The Power Supply And The
Electrical Ground
This machine must be connected to the electrical ground
to protect the operator from electrical shock. The machine
has an approved power cord with three conductors and a
plug with three terminals. Connect the plug to a recepta-
cle that has three holes and is connected to the electrical
ground. The green (or green and yellow) conductor in the
cord is the ground wire. Never connect this wire to any
terminal other than the ground terminal.
This machine uses a 120 volt AC 60 cycle electrical
circuit. Make sure you have the correct frequency and
voltage before connecting the power cord to an outlet.
The machine has a plug as shown in Figure 1. If a recep-
tacle connected to the electrical ground as shown in Fig-
ure 1 is not available, have one installed by an electrical
contractor. Do not use an adapter.
Warning: To reduce the risk of electrical shock, protect the machine from rain. Keep the machine in
a dry area.
Warning: To reduce the risk of electrical shock, always use a 3-wire electrical system connected to
the electrical ground. Whenever possible connect the machine to an outlet protected by a ground fault
interrupter (GFCI).
Warning: Do not cut, remove or break the ground pin. If the outlet does not fit the plug, consult your
electrical contractor.
Warning: Have worn, cut or damaged cords and plugs replaced by an authorized service person.
Warning: If it becomes necessary to use an extension cord to reach an electrical outlet, you must
use one that is at least one size larger in wire size. Such as a power cord that is marked 12/3 would
need to use an extension cord that is marked 10/3. Do not use an extension cord that is undersized.

5
IMPORTANT INSTRUCTIONS
 Before use the equipment must be correctly assembled with all of its components
 Check that the electrical outlet is correct for use with the plug on the machine
 Before connecting, check that the specified motor voltage corresponds to the main
voltage available
 Never use the equipment near flammable, explosive or toxic substances: sparks from
the motor could cause dangerous reactions.
 Always unplug the machine from the electrical outlet when leaving machine unattended
or before attempting any repair.
 Service and repair should be done by qualified personnel only. Use only original man-
ufacturer’s replacement parts.
Operation
This machine is a commercial vacuum designed for dry pick up only. The three motors can be run simultane-
ously or independently as the job requires. The machine can be equipped with a vacuum equalizer hose (VEK)
which enables the use of standard plastic garbage bags for the collection of dust and debris, it is recommend-
ed that heavy duty “Contractor” style bags are used. When the bag is full and ready to be removed, turn off all
motors and allow the machine to stop completely before opening machine up. Prior to opening machine oper-
ate the filter shaker handle to knock excess debris off of the filter. To remove the debris collection bag, lift up
on the bin release handle on the collection bin lower the collection bin to the floor and roll it out from under
the machine. Close the debris collection bag and either tie the opening shut or use a plastic wire tie to close
and prevent dust from escaping, the bag can now be removed for disposal. When replacing the collection bag
make sure the bag is fully opened and fully lines the lower collection tank.
Depending on the type of dust and debris being picked up it may be necessary to operate the filter shaker
before it is time to empty the collection bag. To clean the filter, slide the filter shaker handle to the right, tion.
This action will shake the filter assembly and allow the loose dust to fall into the collection bin, at the same
time it blows air backwards through the filter
To extend the life of the filter you may want to occasionally remove the complete filter assembly and vacuum
or rinse the filter. Allow the fabric to dry fully before returning it to the inside of the machine.
Filtration can also be enhanced by adding one of the various cartridge filters to the bottom of the motor head
assembly. These optional filters can be purchased from your Distributor, the optional filters available are
listed below:
S8321142PH Cartridge Filter, HEPA

6
Periodic Maintenance
(Every six to twelve months)
1. Check filter for wear, replace dirt saturated filters that do
not respond to normal cleaning.
2. Inspect gasket seals and replace those which have begun
to leak.
3. Examine carbon motor brushes and commutator.
Servicing The Filter
The filter is accessed by lifting the head assembly off the tank.
The Filter is located underneath the cyclone tube. Remove the black hand knob, and remove the cyclone tube
first. Remove the black hand knob holding the filter in place, the filter can now be removed from the head.
Note:
 Be sure to frequently clean the filters.
 Allow filters to thoroughly air dry after washing them before returning them to the machine.
 Worn filters can affect vacuum performance. Replace the filters when they become worn out and normal
cleaning will not restore vacuum performance.
Servicing The Vac Motor
Motor Replacement
1. Disconnect power cord from power source.
2. To access the vac motor, remove the screws that attach the main cover to the head assembly and set the
cover to one side.
3. Disconnect the motor’s 2 red lead wires from the main wiring bridge.
4. Disconnect green/yellow wire by removing the screw from the motor core.
5. Remove the four motor mounting screws.
6. Remove motor plate and set aside.
7. Take out the motor and remove the upper and lower gaskets.
8. Inspect gaskets. If they show signs of wear replace the.
9. Install gaskets onto new motor ensuring that they are properly seated.
10. Install the new motor. Make sure foam mufflers are positioned properly.
11. Attach motor plate to motor.
12. Connect green/yellow wire to motor core.
13. Connect motor’s 2 red lead wires to main wiring bridge.
14. Re-assemble vac cover.
15. Test for proper operation.

7
Servicing The Vac Motor
Carbon Brush Replacement
1. Disconnect power cord from power source.
2. To access the vac motor, remove the screws
that attach the main cover to the head
assembly and set the cover to one side.
3. Remove the motor cover by removing two
screws. See Fig. 1
4. Remove the wire terminal from carbon brush
housing. See Fig. 2
5. Remove the carbon brush assembly by
removing the 2 screws that attach it to the vac
motor. See Fig.3
6. Inspect armature commutator. If it is
extremely pitted, grooved or not concentric
then the motor will need to be replaced or
sent to a qualified service center.
7. Slide the yellow brush housing from plastic
holder. See Fig. 4
8. Reverse steps 7 through 4 to install new brush
and housing (part number S8TOEG845)
9. Repeat steps 4 through 8 for the other carbon
brush.
10.Reverse steps 3 and 2 for re-assembly.
11.Test for proper operation.

8
Continuous Duty 220 Volt Head
Pages 9-12

9
Continuous Duty 220 Volt Vacuum Head

10
Continuous Duty 220 Volt Cleaning Valve
Item Part Number Description
1 S8150100 Box Weldment
2 S81T0000 Electrical Board
3 S8070200 Tube
4 S8070300 Sensor
5 S8150500 Cover
6 S8150600 Support Box
7 S82T3700 Gasket
8 S8150800 Support Weldment
9 S8011400 Seal
10 S8151000 Ring Weldment
11 S8111300 Gasket
12 S8191200 Rod, filter support
13 S8151300 Spring
14 S8013400 Washer
15 S8013600 Retainer
16 S8013500 Spring
17 S8151700 Handle
18 S8151800 Support, motor Flow
19 S8151900 Support, Weldment
20 S8152000 Support, stand off
21 S8152100 Screen
22 S8152200 Curved Support
23 S8074003 Cord
24 S83211T Adaptor—HEPA Filter
25 S8072600 Seal, Rubber
26 S8321142PH Filter, HEPA
27 S8172700 Seal
28 S8192800 Filter
29 S8192900 Cover, Filter
30 S82T4060 Condenser—60
31 S82T4140 Condenser—40—Not Used
32 S82T4300 Condenser Support—60
33 S82T7200 Condenser Support—40 Not Used
TAV 1T S8425MM Turbine Complete

11
Continuous Duty 220 Volt Cleaning Valve

12
Continuous Duty 220 Volt Vacuum Head
Item Part Number Description
1 S8210107 Valve Body
2 S8210200 Ring Valve
3 S8011400 Ring Valve
4 S8210403 Air Diverter Box
5 S8210500 Hexagonal Bolt
6 S8210600 Wash
7 S8210700 Gasket
8 S8210800 Ring Compensation
9 S8210900 Intake Manifold
10 S8211000 Piston, Nylon
11 S8211100 Spring
12 S8211200 Washer, aluminum
13 S8211300 Washer
14 S8211400 Snap Ring
15 S8211500 Block Piston
16 S8211600 Washer
17 S8211700 Bumper, vibration
18 S8211800 Lever
19 S8211900 Knob
20 S8212000 Lever
21 S8212100 Lever, Extension
22 S8212200 Spacer, Washer
23 S8212300 Handle
24 S8212400 Junction
25 S8212500 Support, Junction
26 S8212600 Tube, Flange
27 S8212700 Sleeve, Rubber
28 S8212800 Box, recovery
29 S8212900 Extension, piston
30 S8213000 Connector

13
110 Volt Vacuum Head

14
Diagram 2
Item Part Number Description
1 S82010330 3 Hole Valve Body, Upper
2 S82020000 Ring Valve
3 S82030030 Air Diverter Box
4 S82040030 Hexagonal Bolt
5 S82050009 Gasket
6 S82060000 Compensation Ring
7 S82070000 Nylon Piston
8 S82080000 Aluminum Piston Washer
9 S82090000 Snap Ring
10 S82100000 Block Piston
11 S82110009 Vibration Bumper
12 S82120000 Washer
13 S82130000 Conical Spring
14 S82140000 Lever
15 S82150000 Lever Connector
16 S82160000 Lever
17 S82170000 Knob
18 S82180250 Intake Manifold
19 S82190253 Extension Lever
20 S82200230 Handle
21 S82210009 Guide
22 S82220009 Washer
23 S82230100 Piston Extension
24 S82240000 Connector
25 S82250000 Recovery Box
26 S82260009 Rubber Sleeve
27 S82270009 Flange
28 S82282500 Tube Flange
110 Volt Vacuum Head

15
110 Volt Vacuum Head

16
Diagram 4
Item Part Number Description
1 S8401000W Lid
2 S84020000 Washer
3 S84030000 Conical Spring
4 S82170000 Knob
5 S84050000 Block System
6 S84060000 Guide
7 S84070000 Exhaust Valve Adjustment Knob
8 S84080045 Washer
9 S84090009 Washer
10 S84100000 Gasket
11 S83211T002 Collector, Filter
12 S82210009 Guide
13 S84130370 Filter Support Rod
14 S84140000 Spring
15 S84020000 Spacer
16 S84160000 Spring
17 S84170000 Knob
18 S84180000 Seat Ring
19 S84190000 Valve actuator rod
20 S84200000 Bracket
21 S84210345 Filter Shaker Rod
22 S84220000 Spring
23 S84230000 Washer
24 S84240070 Spring
110 Volt Vacuum Head

17
110 Volt Vacuum Head

18
Diagram 36
Item Part Number Description
1 S836010000 Cover, Top
2 S836020000 Air Separator
3 S836031000 Cover, 3 motor
4 S836041000 Motor Support, 3 motor
5 S836050000 Gasket
6 S81119S Motor 800 watt 110V
S83891S Motor 1000 watt 220V
7 S836070000 Valve
8 S836080000 Gasket, Motor
9 S836091000 Conveyor, 3 motor
10 T80070 Power Cord
11 S836110000 Strain Relief
12 S836120000 Handle
13 S836130000 Switch
14 S836141000 Housing
15 S836150070 Tube 70mm
16 S836160160 Tube 160mm
17 S802210009 Guide
18 S836180000 Valve Plate
19 S836190000 Filler Neck
20 S836200000 Gasket, Cooling Fan
21 S836210000 Terminal Block
22 S836220000 Clamp, Cord
23 S836230000 RFI Capacitor
24 S836240000 Drain Box
25 S836251009 Cover
26 S836260000 Vacuum Gauge
27 S836270000 Fitting
28 S836280000 Fitting, Elbow
29 S836290000 Gasket
30 S836300000 High Valve Adapter
31 S802060000 Compensator Ring
32 S836320000 Washer
33 S836330000 O-Ring
110 Volt Vacuum Head

19
110 Volt Vacuum Head and Single Stacked Tanks Frame