ipf electronic OI98-Laser User manual

Operator’s Manual
OI98_Laser
Infrared thermometer
MANUAL •Subject to alteration! Version: July 2019
ipf electronic gmbh •Rosmarter Allee 14 •58762 Altena
│
Tel [phone] •Fax [phone]
│
[email protected] •www.ipf-electronic.com

ipf electronic gmbh •Rosmarter Allee 14 •58762 Altena
│
Tel [phone] •Fax [phone]
│
[email protected] •www.ipf-electronic.com

-Table of contents 3-
Table of contents
Table of contents..............................................................................................................................................3
1General Notes ...........................................................................................................................................8
1.1 Intended use.......................................................................................................................................8
1.2 Warranty .............................................................................................................................................9
1.3 Scope of delivery ................................................................................................................................9
1.4 Maintenance .....................................................................................................................................10
1.5 Model Overview................................................................................................................................11
2Technical Data ........................................................................................................................................13
2.1 Factory settings ................................................................................................................................13
2.2 General specifications ......................................................................................................................16
2.3 Electrical specifications.....................................................................................................................17
ipf electronic gmbh •Rosmarter Allee 14 •58762 Altena
│
Tel [phone] •Fax [phone]
│
[email protected] •www.ipf-electronic.com

-4
2.4 Measurement specifications [LT models].........................................................................................19
2.5 Measurement specifications [05M model] ........................................................................................20
2.6 Measurement specifications [1M models] ........................................................................................21
2.7 Measurement specifications [2M models] ........................................................................................22
2.8 Measurement specifications [3M models] ........................................................................................23
2.9 Measurement specifications [3M/ MT/ F2 models]...........................................................................24
2.10 Measurement specifications [F2/ F6/ P7 models].............................................................................25
2.11 Measurement specifications [G5 models].........................................................................................26
2.12 Optical charts....................................................................................................................................27
3Mechanical Installation ..........................................................................................................................41
3.1 Accessories.......................................................................................................................................44
3.1.1 Air purge collar..........................................................................................................................44
3.1.2 Mounting bracket ......................................................................................................................45
ipf electronic gmbh •Rosmarter Allee 14 •58762 Altena
│
Tel [phone] •Fax [phone]
│
[email protected] •www.ipf-electronic.com

-Table of contents 5-
3.1.3 Water cooled housing...............................................................................................................46
3.1.4 Rail mount adapter for electronic box.......................................................................................47
4Electrical Installation..............................................................................................................................48
4.1 Connection of the cables..................................................................................................................48
4.2 Power supply ....................................................................................................................................53
4.3 Cable assembling .............................................................................................................................53
4.4 Ground connection ...........................................................................................................................55
4.4.1 05M, 1M, 2M, 3M models.........................................................................................................55
4.4.2 LT, LTF, MT, F2, F6, G5, P7 models........................................................................................56
4.5 Exchange of the sensing head .........................................................................................................57
4.6 Exchange of the head cable.............................................................................................................58
4.7 Outputs and Inputs ...........................................................................................................................59
4.7.1 Analog outputs..........................................................................................................................59
ipf electronic gmbh •Rosmarter Allee 14 •58762 Altena
│
Tel [phone] •Fax [phone]
│
[email protected] •www.ipf-electronic.com

-6
4.7.2 Digital Interfaces.......................................................................................................................61
4.7.3 Relay outputs............................................................................................................................62
4.7.4 Functional inputs.......................................................................................................................63
4.7.5 Alarms.......................................................................................................................................64
5Operation.................................................................................................................................................66
5.1 Sensor setup.....................................................................................................................................66
5.2 Aiming laser......................................................................................................................................73
5.3 Error messages ................................................................................................................................75
6Software CompactConnect....................................................................................................................76
6.1 Installation.........................................................................................................................................76
6.2 Communication settings ...................................................................................................................78
6.2.1 Serial Interface..........................................................................................................................78
6.2.2 Protocol.....................................................................................................................................78
ipf electronic gmbh •Rosmarter Allee 14 •58762 Altena
│
Tel [phone] •Fax [phone]
│
[email protected] •www.ipf-electronic.com

-Table of contents 7-
6.2.3 ASCII-Protocol..........................................................................................................................79
6.2.4Save parameter settings...........................................................................................................80
7Basics of Infrared Thermometry ...........................................................................................................81
8Emissivity................................................................................................................................................82
8.1 Definition...........................................................................................................................................82
8.2 Determination of unknown emissivity ...............................................................................................83
8.3 Characteristic emissivity...................................................................................................................84
Appendix A –Table of emissivity for metals...............................................................................................85
Appendix B –Table of emissivity for non-metals .......................................................................................87
Appendix C –Smart Averaging.....................................................................................................................88
Appendix D –Declaration of Conformity .....................................................................................................89
ipf electronic gmbh •Rosmarter Allee 14 •58762 Altena
│
Tel [phone] •Fax [phone]
│
[email protected] •www.ipf-electronic.com

-8
1 General Notes
1.1 Intended use
Thank you for choosing the OI98_Laser infrared thermometer.
The sensors of the OI98_Laser series are noncontact infrared temperature sensors. They calculate the
surface temperature based on the emitted infrared energy of objects[►7Basics of Infrared Thermometry].
An integrated double laser aiming helps to mark the measurement spot on the object surface. This lies within
the two laser points.
The OI98_laser sensing head is a sensitive optical system. Please use only the thread for
mechanical installation.
Avoid abrupt changes of the ambient temperature.
Avoid mechanical violence on the head –this may destroy the system (expiry of warranty).
If you have any problems or questions, please contact our service department.
Read the manual carefully before the initial start-up. The producer reserves the right to change
the herein described specifications in case of technical advance of the product.
ipf electronic gmbh •Rosmarter Allee 14 •58762 Altena
│
Tel [phone] •Fax [phone]
│
[email protected] •www.ipf-electronic.com

-General Notes 9-
►All accessories can be ordered according to the referred part numbers in brackets [ ].
1.2 Warranty
Each single product passes through a quality process. Nevertheless, if failures occur contact the customer
service at once. The warranty period covers 24 months starting on the delivery date. After the warranty is
expired the manufacturer guarantees additional 6 months warranty for all repaired or substituted product
components. Warranty does not apply to damages, which result from misuse or neglect. The warranty also
expires if you open the product. The manufacturer is not liable for consequential damage or in case of a non-
intended use of the product.
If a failure occurs during the warranty period the product will be replaced, calibrated or repaired without
further charges. The freight costs will be paid by the sender. The manufacturer reserves the right to
exchange components of the product instead of repairing it. If the failure results from misuse or neglect the
user has to pay for the repair. In that case you may ask for a cost estimate beforehand.
1.3 Scope of delivery
OI98_Laser sensing head with connection cable and electronic box
Mounting nut and mounting bracket (fixed)
Operators manual
ipf electronic gmbh •Rosmarter Allee 14 •58762 Altena
│
Tel [phone] •Fax [phone]
│
[email protected] •www.ipf-electronic.com

-10
1.4 Maintenance
Blow off loose particles using clean compressed air. The lens surface can be cleaned with a soft, humid
tissue moistened with water or a water based glass cleaner.
Never use cleaning compounds which contain solvents (neither for the lens nor for the housing).
ipf electronic gmbh •Rosmarter Allee 14 •58762 Altena
│
Tel [phone] •Fax [phone]
│
[email protected] •www.ipf-electronic.com

-General Notes 11-
1.5 Model Overview
The sensors of the OI98_Laser series are available in the following basic
versions:
Model
Model code
Measurement range
Spectral response
Typical applications
Laser LT
LT
-50 to 975 °C
8-14 µm
non-metallic surfaces
Laser F
LTF
-50 to 975 °C
8-14 µm
fast processes
Laser 05M
05M
1000 to 2000 °C
0.525 µm
measurement of liquid metal
Laser 1M
1ML
1MH
1MH1
485 to 1050 °C
650 to 1800 °C
800 to 2200 °C
1,0 µm
metals and ceramic surfaces
Laser 2M
2ML
2MH
2MH1
250 to 800 °C
385 to 1600 °C
490 to 2000 °C
1.6 µm
metals and ceramic surfaces
Laser 3M
3ML
3MH
3MH1
3MH2
3MH3
50 to 400 °C
100 to 600 °C
150 to 1000 °C
200 to 1500 °C
250 to 1800 °C
2.3 µm
metals at low object temperatures
(from 50 °C)
Laser MT
MT
MTH
200 to 1450 °C
400 to 1650 °C
3.9 µm
measurement through flames
ipf electronic gmbh •Rosmarter Allee 14 •58762 Altena
│
Tel [phone] •Fax [phone]
│
[email protected] •www.ipf-electronic.com

-12
Laser F2
F2
F2H
200 to 1450 °C
400 to 1650 °C
4.24 µm
measurement of CO2-flame gases
Laser F6
F6
F6H
200 to 1450 °C
400 to 1650 °C
4.64 µm
measurement of CO-flame gases
Laser G5
G5L
G5H
G5HF
100 to 1200 °C
250 to 1650 °C
200 to 1650 °C
5,0 µm
measurement of glass
Laser P7
P7
0 to 710 °C
7.9 µm
plastic foils and surfaces of glass
Table 1: Overview of models
In the following chapters of this manual you will find only the short model codes. On the 1M, 2M, 3M and G5
models the whole measurement range is split into several sub ranges (L, H, H1 etc.).
ipf electronic gmbh •Rosmarter Allee 14 •58762 Altena
│
Tel [phone] •Fax [phone]
│
[email protected] •www.ipf-electronic.com

-Technical Data 13-
2 Technical Data
2.1 Factory settings
Smart Averaging means a dynamic average adaptation at high signal edges. [Activation via
software only]. [►Appendix C –Smart Averaging]
Signal output object temperature
0 –5 V
Emissivity
0.970 [LT/ LTF/ MT/ F2/ F6/ G5, P7]
1.000 [05M, 1M/ 2M/ 3M]
Transmissivity
1.000
Average time (AVG)
0.2 s [LT]; 0.1 s [LTF, MT, F2, F6, G5, P7]
inactive [05M, 1M, 2M, 3M]
Smart Averaging
Inactive [LT/ G5], active [05M, 1M, 2M, 3M]
Peak hold
Inactive
Valley hold
Inactive
ipf electronic gmbh •Rosmarter Allee 14 •58762 Altena
│
Tel [phone] •Fax [phone]
│
[email protected] •www.ipf-electronic.com

-14
LT/ LTF
05M
1ML
1MH
1MH1
2ML
2MH
2MH1
3ML
3MH
3MH1
3MH2
Lower limit temperature
range [°C]
0
1000
485
650
800
250
385
490
50
100
150
200
Upper limit temperature
range [°C]
500
2000
1050
1800
2200
800
1600
2000
400
600
1000
1500
Lower alarm limit [°C]
(Normally closed)
30
1200
600
800
1200
350
500
800
100
250
350
550
Upper alarm limit [°C]
(Normally open)
100
1600
900
1400
1600
600
1200
1400
300
500
600
1000
Lower limit signal output
0 V
Upper limit signal output
5 V
Temperature unit
°C
Ambient temperature compensation
(on LT, LTF, MT, F2, F6, G5, P7
output at OUT-AMB as 0-5 V signal)
internal head temperature probe
Baud rate [kBaud]
115
Laser
inactive
ipf electronic gmbh •Rosmarter Allee 14 •58762 Altena
│
Tel [phone] •Fax [phone]
│
[email protected] •www.ipf-electronic.com

-Technical Data 15-
3MH3
MT
MTH
F2
F2H
F6
F6H
G5L
G5H
G5HF
P7
Lower limit temperature
range [°C]
250
200
400
200
400
200
400
100
250
200
0
Upper limit temperature
range [°C]
1800
1450
1650
1450
1650
1450
1650
1200
400
600
710
Lower alarm limit [°C]
(Normally closed)
750
400
600
400
600
400
600
200
350
350
30
Upper alarm limit [°C]
(Normally open)
1200
1200
1400
1200
1400
1200
1400
500
900
900
100
Lower limit signal output
0 V
Upper limit signal output
5 V
Temperature unit
°C
Ambient temperature compensation
(on LT, LTF, MT, F2, F6, G5, P7
output at OUT-AMB as 0-5 V signal)
internal head temperature probe
Baud rate [kBaud]
115
Laser
inactive
ipf electronic gmbh •Rosmarter Allee 14 •58762 Altena
│
Tel [phone] •Fax [phone]
│
[email protected] •www.ipf-electronic.com

-16
2.2 General specifications
Sensing head
Electronic box
Environmental rating
IP65 (NEMA-4)
Ambient temperature 1)
-20...85 °C
Storage temperature
-40...85 °C (3M: -40…125 °C)
-40...85 °C
Relative humidity
10...95 %, noncondensing
Material
Stainless steel
Die casting zinc
Dimensions
100 mm x 50 mm, M48x1.5
89 mm x 70 mm x 30 mm
Weight
600 g
420 g
Cable length
3 m (standard), 8 m, 15 m
Cable diameter
5 mm
Ambient temperature cable
Max. 105 °C [High temperature cable (optional):
180 °C]
Vibration
IEC 60068-2-6 (sinus shaped), IEC 60068-2-64
(broad band noise)
ipf electronic gmbh •Rosmarter Allee 14 •58762 Altena
│
Tel [phone] •Fax [phone]
│
[email protected] •www.ipf-electronic.com

-Technical Data 17-
Shock
IEC 60068-2-27 (25G and 50G)
Software (optional)
CompactConnect
1) Laser will turn off automatically at ambient temperatures >50 °C. The functionality of the LCD display can be limited at ambient
temperatures below 0 °C.
2.3 Electrical specifications
Power supply
8–36 VDC
Current draw
Max. 160 mA
Aiming laser
635 nm, 1 mW, On/ Off via programming keys or software
Outputs/ analog
Channel 1
selectable: 0/ 4–20 mA, 0–5/ 10 V, thermocouple (J or K) or alarm output (Signal source:
object temperature)
Channel 2 (LT/ LTF/ MT/ F2/ F6/ G5/ P7 only)
Head temperature [-20...180 °C] as 0–5 V or 0–10 V output or alarm output (Signal source
switchable to object temperature or electronic box temperature if used as alarm output)
Alarm output
Open collector output at Pin AL2 [24 V/ 50 mA]
Output impedances
mA
Max. loop resistance 500 Ω(at 8-36 VDC)
ipf electronic gmbh •Rosmarter Allee 14 •58762 Altena
│
Tel [phone] •Fax [phone]
│
[email protected] •www.ipf-electronic.com

-18
mV
Min. 100 kΩload impedance
Thermocouple
20 Ω
Digital interfaces
USB, RS232, RS485, CAN, Profibus DP, Ethernet (optional plug-in modules)
Relay outputs
2 x 60 VDC/ 42 VACRMS, 0.4 A; optically isolated (optional plug-in module)
Functional inputs
F1-F3; software programmable for the following functions:
- external emissivity adjustment
- ambient temperature compensation
- trigger (reset of hold functions)
ipf electronic gmbh •Rosmarter Allee 14 •58762 Altena
│
Tel [phone] •Fax [phone]
│
[email protected] •www.ipf-electronic.com

-Technical Data 19-
2.4 Measurement specifications [LT models]
LT
LTF
Temperature range (scalable)
-50...975 °C
Spectral range
8...14 µm
Optical resolution
75:1
50:1
System accuracy 1), 2) (at ambient temp. 23 ±5 °C)
±1 °C or ±1 %
±1,5 °C or ±1,5 %
Repeatability 2) (at ambient temp. 23 ±5 °C)
±0.5 °C or ±0.5 %
±1 °C or ±1 %
Temperature resolution (NETD)
0.1 K
0.5 K
Response time (90 % signal)
120 ms
9 ms
Warm-up time
10 min
Emissivity/ Gain, Transmissivity
0.100...1.100 (adjustable via programming keys or software)
Signal processing
Average, peak hold, valley hold (adjustable via programming keys or software)
1) Accuracy for thermocouple output: ±2.5 °C or ±1 %, whichever is greater
2) at object temperatures >0°C, Ɛ =1
ipf electronic gmbh •Rosmarter Allee 14 •58762 Altena
│
Tel [phone] •Fax [phone]
│
[email protected] •www.ipf-electronic.com

-20
2.5 Measurement specifications [05M model]
05M
Temperature range (scalable)
1000…2000 °C
Spectral range
0.525 µm
Optical resolution
150:1
System accuracy1), 3) (at ambient temp. 23 ±5 °C)
± 1 % TMeas (≤ 1100 °C)
± (0.3 % TMeas + 2°C) (>1100 °C)
Repeatability (at ambient temp. 23 ±5 °C)
± 0.5 % TMeas (≤ 1100 °C)
± (0.1 % TMeas + 1°C) (>1100 °C)
Temperature resolution (NETD)
0.2 K
Response time 2) (90 % signal)
1 ms
Emissivity/ Gain
0.100...1.100 (adjustable via programming keys or software)
Transmissivity
0.100...1.000 (adjustable via programming keys or software)
Signal processing
Average, peak hold, valley hold (adjustable via programming keys or software)
1) ε = 1, exposure time 1 s, 2) with dynamic adaptation at low signal levels, 3) Accuracy for thermocouple output: ±2.5 °C or ±1 %,
whichever is greater
ipf electronic gmbh •Rosmarter Allee 14 •58762 Altena
│
Tel [phone] •Fax [phone]
│
[email protected] •www.ipf-electronic.com