IPG Interpack USA 2324-OPF User manual

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USA 2324-OPF
Serial Numbers TM187 or TM677 XX X XXX
UNIFORM SEMI-AUTOMATIC CASE SEALER
USER MANUAL
USA 2324-OPF
For Serial Numbers:
TM187 or TM677 XX X XXX
REV 2 10122022 REV 2 10122022

UDM187 USA2324-OPF Manual 2
UM 187TW / UM677TW
TABLE OF CONTENTS
OPERATION MANUAL..........................................................................................................2
TABLE OF CONTENTS..........................................................................................................2
REVISION CONTROL............................................................................................................3
TECHNICAL ASSISTANCE...................................................................................................4
Technical Support.................................................................................... 4
Replacement Parts ................................................................................... 4
WARRANTY.............................................................................................................................5
DESCRIPTION OF MACHINE..............................................................................................6
Description............................................................................................... 6
IMPORTANT SAFEGUARDS................................................................................................7
SPECIFICATIONS.................................................................................................................10
Machine Dimensions.............................................................................. 10
Machine Weight. .................................................................................... 10
Power Requirements.............................................................................. 11
Operating Speed..................................................................................... 11
Operating Conditions............................................................................. 12
Tape Specifications................................................................................ 12
Carton Specifications............................................................................. 13
SET-UP PROCEDURE ..........................................................................................................14
Receiving and Handling......................................................................... 14
Set-Up..................................................................................................... 14
OPERATING INSTRUCTIONS ...........................................................................................16
MAINTENANCE ....................................................................................................................17
TROUBLESHOOTING..........................................................................................................18
Recommended Spare Parts.................................................................... 19
OPTIONAL EQUIPMENT....................................................................................................20
PARTS LIST............................................................................................................................21
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UDM187 USA2324-OPF Manual 3
UM 187TW / UM677TW
REVISION CONTROL
REVISION CONTROL
REV00 Initial Release
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UDM187 USA2324-OPF Manual 4
UM 187TW / UM677TW
TECHNICAL ASSISTANCE
Technical Support
This is the Interpack Model USA 2324-OPF Uniform Top and Bottom Belt Case Sealer you
ordered. It has been set up and tested in our factory with Intertape manufactured pressure
sensitive tapes. If any problems occur when setting up or operating this equipment, please
contact the authorized distributor from where you purchased this item.
Should you need to contact Interpack Technical Support, please have the Case Sealer
model number and serial number available. This information can be found on the
nameplate of the side panel of the machine. Interpack Technical Support is available during
normal business hours (Eastern Time).
PHONE [phone] x101
If you have a technical question that does not require an immediate response, you may contact
Interpack by fax.
FAX [phone]
Replacement Parts
Order parts by item number, part name and quantity required. Replacement parts are
available from your Authorized Interpack Distributor exclusively.
Should you require assistance selecting the correct part, you may call:
Intertape Polymer Group
Interpack Machinery
9940 Currie Davis Drive, Suite 23B
Tampa, FL, 33619
Tel: [phone] Option 3
Fax: [phone]
MODEL:
SERIAL NUMBER:
DISTRIBUTOR PURCHASED FROM:
DATE OF PURCHASE:

WARRANTY
EQUIPMENT WARRANTY AND LIMITED REMEDY: The following warranty is made in lieu of all other
warranties, express or implied, including, but not limited to, the implied warranty of merchantability, the
implied warranty of fitness for a purpose, and any implied warranty arising out of a course of dealing, a
custom or usage of trade. Any modification of the Tape Heads, Case Tapers or Case Erectors shall make
this warranty null and void.
Intertape sells its Interpack Tape Heads, Case Tapers and Case Erectors with the following warranties:
1. The HSD 2000 Tape Heads' knife blades, springs and wipe down rollers will be free from all
defects for a period of ninety (90) days.
2. All other HSD 2000 Tape Head parts will be free from all defects for one (1) year after delivery.
3. Drive Belts will be free from defects for ninety (90) days after delivery.
4. The Gear Motors will be free from defects for one (1) year after delivery.
5. All other components for Case Tapers and Case Erectors will be free from defects for one (1)
year after delivery.
If any part is proven defective within its warranty period, then the exclusive remedy and Intertape’s and
the seller's sole obligation shall be, at Intertape’s option, to repair or replace the part, provided the
defective part is returned immediately to Intertape’s factory or an authorized service station designated
by Intertape.
A part will be presumed to have become defective after its warranty period unless the part is received or
Intertape is notified of the problem no later than five (5) calendar days after the warranty period.
If Intertape is unable to repair or replace the part within a reasonable time, then Intertape, at its option,
will replace the equipment or refund the purchase price. Intertape shall have no obligation to install the
repaired or replacement part.
Intertape shall have no obligation to provide or pay for the labor required to install the repaired or
replacement part. Intertape shall have no obligation to repair or replace (1) those parts failing due to:
operator misuse, carelessness, or due to any accidental cause other than equipment failure, or (2) parts
1. Failure or damage is due to misapplication, lack of proper maintenance, abuse, improper
installation or abnormal conditions such as temperature, moisture, dirt or corrosive
matter, etc.
2. Failure due to inadequate cleaning, improper operating environment, improper utilities
or operator error.
3. Failure due to operations above the rated capacities, or in any other improper manner,
either intentional or otherwise.
4. Failure is due to equipment, which has been altered by anyone other than an authorized
representative of Intertape Polymer Group.
5. Failure is due to an attempt by the purchaser to correct alleged defective equipment. In
this event the purchaser is responsible for all expenses incurred.
LIMITATION OF LIABILITY: Intertape and seller shall not be liable for direct, indirect, special, incidental
or consequential damages based upon breach of warranty, breach of contract, negligence, strict liability or
any other legal theory. Additionally, Intertape and seller disclaim all liability if the Tape Heads, Case
Tapers or Case Erectors are modified in any way.
The foregoing Equipment Warranty and Limited Remedy and Limitation of Liability may be changed only
by written agreement signed by authorized officers of Intertape and seller.
UDM187
USA2324-OPF Manual
UM 187TW / UM677TW
5

UDM187 USA2324-OPF Manual 6
UM 187TW / UM677TW
DESCRIPTION OF MACHINE
Figure1
Description
The Intertape USA 2324-OPF Top and Bottom Belt Drive Carton Sealing Machine with
HSD2000 ET II Tape Heads is designed to apply Intertape brand Pressure Sensitive carton
sealing tape to the top and bottom center seam of Regular Slotted Containers (RSC). The
USA 2324-OPF is manually adjustable to a wide range of carton sizes.

UDM187 USA2324-OPF Manual 7
UM 187TW / UM677TW
IMPORTANT SAFEGUARDS
There is a number of safety labels used on Intertape Carton Sealers.
The illustrated label shown in Figure 2 is
attached to the Knife Guard inside the
upper and lower HSD2000 ET II Tape
Head. The label warns operators and
service personnel of the very sharp knife
used to cut the tape at the end of the tape
application.
The HSD2000 ET II Tape Heads are
equipped with a Knife guard that covers the
blade. The Tape Heads should never be
operated with the blade guards removed.
Turn air and electrical supplies off before
servicing the tape heads.
Figure 2
The label shown in figure 3 is attached to
the control box next to the on/off switch.
The label warns the service personnel to
unplug the power supply before attempting
any service work on the carton sealer.
Figure 3

UDM187 USA2324-OPF Manual 8
UM 187TW / UM677TW
The illustrated label shown in Figure 4 is
located on the “Exit” end of the machine
bottom belts. The label warns the operators
and service personnel of the pinch point at
the exit end of the bottom belts.
Figure 4
The illustrated label shown in Figure 5 is
located on the “Exit” end of the machine
top belts. The label warns the operators and
service personnel of the pinch point at the
exit end of the top belts.
Figure 5

UDM187 USA2324-OPF Manual 9
UM 187TW / UM677TW
The illustrated label shown in Figure 6 is
located on the side of the column. This
label provides convenient safety instruction
for the operator and service personnel in
the operation of the Intertape Carton
Sealing Equipment.
Figure 6
Note: Should any of the safety labels placed on the Machine be damaged or
destroyed, replacements are available.

UDM187 USA2324-OPF Manual 10
UM 187TW / UM677TW
SPECIFICATIONS
Machine Dimensions
Figure 7
Machine Weight : 592 lbs. (269 kg)

UDM187 USA2324-OPF Manual 11
UM 187TW / UM677TW
Power Requirements
Electrical – 110v, 60 HZ, 6 A (400 Watts)
This machine comes standard with a bottom gear motor, a top gear motor and an electrical
box.
The electrical box contains a Start switch, the Emergency Stop switch, and a Starting Relay
with a thermal over load and can be located on either side of the carton sealer for customer
convenience (specify with order). A twelve (12) foot standard three conductor power cord
with plug is provided for 110V, 60HZ, 15 Amp service. The receptacle providing this service
must be properly grounded.Before the machine is plugged into the receptacle, ensure that the
switch is OFF and all materials are removed from the machine.
Operating Speed
Actual production rate is dependent on operator’s dexterity and the case size mix.
Boxes must be 6 inches apart.
6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36
0
5
10
15
20
25
30
BOX LENGTH (inches)
MAX CARTONS PER MINUTE
CARTONS PER MINUTE VS. CARTON LENGTH
Figure 8

UDM187 USA2324-OPF Manual 12
UM 187TW / UM677TW
Operating Conditions
Use in a dry, relatively clean environment at 40° to 105° F (5° to 40° C) with clean dry
cartons.
Note: Machine should not be washed down or subjected to conditions causing
condensation on components.
Tape Specifications
Use Intertape Brand Pressure Sensitive Carton Sealing Tape.
The machine can accommodate 2 (48mm) or 3 inch (75mm) wide tape, depending on tape
heads supplied.
A maximum tape roll diameter of 16 inches (405 mm) on a 3-inch (76.2 mm) diameter core
can be installed on the tape head. (Accommodates all Intertape brand film tape machine roll
lengths).
The standard Application Leg Length of 2.5 inches (+0.25", -0") (63.5 mm, +6.3 mm, -0 mm)
is the factory set length. The tape head can be adjusted to an optional length of 2 inches
(+0.25", -0") (50.8 mm, +6.3 mm, -0 mm). Refer to the Tape Head manual for adjustment of
tape application leg length.
Note: For further specifications on the tape heads consult the tape head manual for
your specific tape head.

UDM187 USA2324-OPF Manual 13
UM 187TW / UM677TW
Carton Specifications
Type
Regular Slotted Containers (RSC)
Material
125 to 275 PSI bursting test, single or double wall B or C flutes.
Weight
0 to 85 lbs. (0 to 38.5 kg)
Size
The carton sealer can accommodate most cartons within the size ranges listed below.
However, if the box length (in direction of seal) to box height ratio is .75 or less, than several
boxes should be test run to assure proper machine performance. The formula is as follows;
CARTON LENGTH IN DIRECTION OF SEAL > .75
CARTON HEIGHT
2” TAPE HEAD
Carton Size Length Width Height
Minimum 6” (152.4mm)
9 ½” (241.3mm ) opt.
6” (152.4mm)
9 ½” (241.3mm ) opt.
½” (12.7mm)
Maximum Infinite (Infinite) 23” (584.2mm)
26 ½” (673.1mm ) opt.
24” (609.6mm)
3” TAPE HEAD
Carton Size Length Width Height
Minimum 7” (177.8mm)
9 ½” (241.3mm ) opt.
7” (177.8mm)
9 ½” (241.3mm ) opt.
½” (12.7mm)
Maximum Infinite (Infinite) 23” (584.2mm)
26 ½” (673.1mm ) opt.
24” (609.6mm)

UDM187 USA2324-OPF Manual 14
UM 187TW / UM677TW
SET-UP PROCEDURE
Receiving and Handling
The machine is shipped to the customer in a box and fixed to a pallet.
Remove the strapping and the staples at the bottom of the box.
Lift off the box cover and sleeve.
Remove the mounting bolts and nuts, which secure the USA 2324-OPF to the shipping
pallet.
Lift the machine off the pallet and install it in your packaging line.
Remove all tie wraps and other shipping materials.
Note: After unpacking the machine, look for any damage that may have occurred
during shipping. Should the machine be damaged, file a claim with the transport
company and notify your Intertape representative as soon as possible.
Set-Up
The Carton Sealer must be installed on a near level ground. Use the adjustable legs to ensure
that the machine is level and firmly on the ground (no rocking). Adjust the leg height with the
four (4) telescopic adjustment legs to accommodate conveyor heights from 24 to 30 inches.
To adjust the Carton Sealer height, jack up
the machine to give ample room to extend
the legs. Using a 19 mm box end wrench,
loosen the eight (8) 12mm hex. head bolts.
Adjust the legs to the desired conveyor
height and tighten the bolts. Etched lines
on the legs ease leveling.
Figure 9
Customer supplied feed conveyor (if used) should provide straight and level entry into the
carton sealer. Customer supplied exit conveyor (if used) should be straight and declined no
more than 20mm/meter away from the machine to convey the sealed cartons away from the
machine.

UDM187 USA2324-OPF Manual 15
UM 187TW / UM677TW
To avoid shipping damage, we have removed the bottom centering rails from the machine.
You will find them on the pallet wrapped separately. Please install them with the included
screws as shown in figure 10.
1.) Hole Cover
2.) M8 Screw
3.) Guide Rail
4.) Tube Seat
5.) Mounting Arm
Figure 10
Plug the power cord into an appropriate receptacle.

UDM187 USA2324-OPF Manual 16
UM 187TW / UM677TW
OPERATING INSTRUCTIONS
Once the Tape Heads, (both bottom and top) have been loaded with tape and threaded (refer
to the appropriate Tape Head manual for loading and threading instructions) the machine is
ready to process RSC cartons. The following instructions are presented in the order
recommended for processing cartons successfully through the USA 2324-OPF Carton
Sealing machine.
1- Loosen the Arching Side Guide locking handle and open the Arching Side Guides
completely (Push to outside of machine).
2- Loosen locking handle on the Top Tape Head Assembly and raise it until it clears the new
carton.
3- Place a new carton between the Side Guides under the Top Tape Head Assembly, and
close against carton under moderate pressure. (DO NOT CRUSH CARTON)
4- Lower the Top Tape Head Assembly until it rests on the carton and tighten the locking
handle.
5- Loosen the Top Compression Guides locking handles (x2) and close against the carton
enough to keep the slot in the center closed while taping and tighten the locking handles to
secure the guides against the carton.
6- Remove the carton.
7- Check to insure all personnel are clear.
8- Release the E-stop switch and start the machine with the green start button.
9- Feed the closed carton to the machine.
WARNING: Ensure that the operator’s hands are away from the contact area
between the Top Tape Head Box and the carton.

UDM187 USA2324-OPF Manual 17
UM 187TW / UM677TW
MAINTENANCE
The USA 2324-OPF carton sealer has been designed for trouble-free service. The machine
will perform best when it receives routine cleaning and maintenance.
Warning! Turn off electrical power and lock out the electrical supply before
beginning cleaning or maintenance. If power cords are not
disconnected, severe injury to personnel could result.
Lubrication
Spray column shafts, centering guide shafts and compression guide shafts once a month with
silicon based dry film lubricant. This won’t attract dust or lint from the surroundings.
Apply chain lube on the drive and centering guide chain once a month.
No other lubrication is necessary to operate the machine.
Cleaning
Cartons produce a sizable amount of dust and paper chips when processed or handled. If this
dust is allowed to build up in the machine, it may cause component wear and overheating of
motors. Remove the accumulated dust with a shop vacuum. Avoid using compressed air to
remove the dust as this may cause the dust to penetrate into parts.

UDM187 USA2324-OPF Manual 18
UM 187TW / UM677TW
TROUBLESHOOTING
Interpack Machinery Carton Sealers are fabricated with high quality components that provide
trouble-free operation for a long period of time. However, if a problem should occur we
recommend that you always look for simple things first, then more complex problems. This is
exactly how this table is constructed, as the numbers increase, complexity increases.
TROUBLE POSSIBLE CAUSES SOLUTIONS
The machine is
turned on and
nothing happens
1- The starter overload or the
circuit breaker is tripped.
2- Machine is unplugged
1- Wait a few minutes for
the thermal overload to
reset or reset circuit
breaker. Check proper
amperage and voltage at
power connection.
The Top Tape
Head Box marks
the cartons.
1- The Top Tape Head Box
Assembly is too low.
1- Adjust the height of the
Top Tape Head Box
Assembly.
The Drive Belts
are sliding on the
carton.
1- The pressure between the
Top Tape Head Box and the
carton is not sufficient.
1- Lower the Top Tape
Head Box onto the
carton.
The cartons are
not taped
properly.
1- The tape head is not adjusted
correctly 1- Refer to the Tape Head manual.

UDM187 USA2324-OPF Manual 19
UM 187TW / UM677TW
RECOMMENDED SPARE PARTS
DESCRIPTION ITEM
NUMBER
RECOMMENDED
QTY.
BEARING PULLEY UPM0324 2
BELT, DRV SAG12E 75MM X 2136LG UPM7468 2
BELT, DRV SAG12E 50MM X 1915LG UPM7657 2
FLANGED BEARING 3/4 ID UPM0339 2
LINEAR BEARING 25MM SHAFT LM25UU 2
CONSTANT FORCE SPRING 33LBS UPM0740 3
WHEEL 2-7/8” DIA. COMPRESSION GUIDE UPM1659 3
SINGLE LOCKING HANDLE UPM0688EV 1

UDM187 USA2324-OPF Manual 20
UM 187TW / UM677TW
OPTIONAL EQUIPMENT
Model Number Description Item
Number Quantity
Per
Machine
USA2324-OPF Feed/Exit Table 16” (.4 M) UM894T 1 or 2
Feed/Exit Table 24” (.6 M) UM998T 1 or 2
Feed/Exit Table 36” (.9 M) UM898T 1 or 2
Heavy Duty Casters UM841 1 set of 4
Secondary E-Stop UM9003 1
Carton Hold Down Device UM897 1