IPM IP02 Series User manual

810201,810202,810203,810204
IP02 SERIES
2:1 RATIO TRANSFER PUMP
OPERATIONING MANUAL
WITH
PARTS IDENTIFICATION
IPM, INC.
Manufactured by International Pump Manufacturing, Inc.


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IP02 series
2:1 RATIO TRANSFER PUMP
OPERATIONS MANUAL and
PARTS IDENTIFICATION DRAWINGS
This manual contains IMPORTANT WARNINGS and INSTRUCTIONS. Read and retain for future reference.
INTERNATIONAL PUMP MANUFACTURING, INC.
3107 142nd Avenue E Suite 106,
Sumner, WA 98390
U.S.A.
TEL: [phone]
FAX: [phone]
Website : www.ipmpumps.com
For Technical Service Call Your Local Distributor
Copyright 2016 by: International Pump Mfg, Inc.
WARNING: The equipment described herein must only be operated or
serviced by properly trained individuals thoroughly familiar with the
operating instructions, mechanics and limitations of the equipment.
Notice: All statements, information and data given herein are believed to be accurate and reliable but are presented without guarantee,
warranty or responsibility of any kind expressed or implied. Statements or suggestions concerning possible use of IPM equipment are
made without representation or warranty that any such use is free of patent infringement, and are not recommendations to infringe any
patent. The user should not assume that all safety measures are indicated or that other measures may not be required.

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TABLE OF CONTENTS
1.0 SAFETY WARNINGS 4
2.0 INSTALLATION 8
2.1 Installation procedures 9
3.0 OPERATION 10
3.1 Start up and adjustment of transfer pump 10
3.2 Shut down procedure 10
4.0 MAINTENANCE AND REPAIR 11
4.1 Air motor section disassembly 11
4.2 Air motor section assembly 13
4.3 Fluid section disassembly 14
4.4 Securing the fluid section to the air motor section 16
5.0 PARTS IDENTIFICATION 17
5.1 Parts drawing for air motor section of 810201,810203 17
5.2 Parts drawing for fluid section of 810201 18
5.3 Parts drawing for fluid section of 810203 19
5.4 Parts drawing for air motor section of 810202,810204 20
5.5 Parts drawing for fluid section of 810202 21
5.6 Parts drawing for fluid section of 810204 22
6.0 REPAIR KITS 23
7.0 TROUBLESHOOTING 24
8.0 TECHNICAL SPECIFICATIONS 25
9.0 WARRANTYAND DISCLAIMER 27

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1.0 SAFETY WARNINGS
Please read and observe all warnings contained in this operations manual before making
any attempt to operate the equipment.
Misuse of equipment
Misuse of equipment can cause serious bodily injury. Use the equipment only for its
intended purpose and do not attempt to modify it in any way. Care should be taken to
prevent over pressurization of the pump, hose lines and accessories connected to it. Use
only IPM designated parts for re-building or repairing this equipment. Use the pump only
with compatible fluids. Improper use of this equipment could result in fluid being sprayed
on the skin or in the eyes of user, serious bodily injury, property damage, fire or explosion.
D aily maintenance inspection should be made on pumps and equipment and all worn or
damaged parts should be re-placed immediately. Do not use pumps, components or
hose lines as leverage to move equipment to avoid damage and injury.
Do not alter this equipment as doing so could cause it to function incorrectly and/or cause
serious injury. Altering this equipment in any way will also void any and all warranty
guarantees from the manufacturer.
Material & fluid compatibility
Always ensure the chemical compatibility of the fluids and solvents used in the fluid
section of these pumps, hoses other components. Check the chemical manufacturer’s
data sheets and specification charts before using fluids or solvents in this pump to ensure
compatibility with pumps, inner hose lining and outer hose covering.
Warning
To reduce the risk of static sparking or splashing fluid in the eyes or on the skin,
follow the Pressure Relief Procedure before flushing.
For your safety, read the Fire or Explosion Hazard before flushing and follow all the
listed recommendations.

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Pressurized hoses
Because the hoses are pressurized they can present a danger should the fluid escape due
to damage, worn parts or general miss-use. Escaping fluid can splash or spray operator,
causing serious bodily injury and/or damage to equipment and property. Ensure that the
hoses do not leak or rupture due to wear, misuse or damage.
Before each use, ensure that the fluid couplings are tight and all clips/pins/plugs are
secured. Inspect the entire length of hose for wear, cuts, abrasions, bulging cover and/or
loose connections. These conditions may cause the hose to fail and result in splashing or
spraying of chemicals on the skin or in the eyes of operator and cause serious injury
and/or property damage.
Pressure specification
The maximum working pressure of this equipment for fluids and air is 180 psi (12.5bar).
Ensure all equipment and accessories used with this pump are rated to withstand the
maximum working pressure of this pump. Never exceed the maximum working pressure of
the pump, hose lines or any other components attached to the pump itself.
Procedure for pressure relief
In order to avoid the risk of serious injury to operators from splashing/spraying chemicals,
the following safety procedures should be used. This procedure should be used when
shutting down the pump, performing general maintenance, repairing a pump or other
components of the system, replacing components or when pumping operation is ceased.
1. Close the air valve to the pump.
2. Use the air bleed down valve (see INSTALLATION, page 8) to relieve the air
pressure in the system.
3. Relieve the fluid pressure by holding a grounded metal pail in contact with the metal
part of the fluid dispense valve and slowly opening the valve.
4. With a container ready to catch the fluid, open the drain valve (see INSTALLATION,
page 8).
5. It is a good practice to leave the drain valve open until it is time to dispense fluid
again.
If you are unsure that the fluid pressure has been relieved due to a blockage in a
component or a hose, carefully relieve the pressure by carefully loosening the hose end
coupling to allow the fluid pressure to escape slowly. After the pressure has been relieved,
the fitting can then be removed and any blockages removed.
Flush the pump before initiating operation
1. The pump is tested with lightweight DOP oil, which is left in to protect the pump
parts. If the fluid you are pumping may become contaminated by oil, flush oil from
pump with a compatible solvent before use. Follow the flushing instructions below.
2. When pumping fluids that set up or solidify, flush the system with a compatible
solvent as often as necessary to remove build-up of solidified chemicals in the
pump or hoses.

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3. If the pump is being used to supply a circulating system, allow the solvent to
circulate through the entire system for at least 30 minutes every 48 hours or more
often if necessary to prevent settling and solidification of chemicals.
4. Lubricate the throat packing frequently, when you are pumping a non-lubricating
fluid or shutting down for more than one day
Shut down & care of pump
For Overnight shut down, follow the Pressure Relief Procedure. Always stop the pump
at bottom of the stroke to prevent the fluid from drying on the exposed displacement rod
and damaging the throat packing.
Hazards from fire or explosion
Hazards exist where sparks can ignite vapors or fumes from combustible chemicals or
other hazardous conditions exist such as explosive dust, etc. These sparks can be created
from plugging in or unplugging an electrical supply cord or from the static electricity
generated by the flow of fluid through the pump and hose.
Every part of the equipment must be properly grounded to prevent static electricity from
generating a spark and causing the pump or system to become hazardous. These sparks
can cause a fire, explosion, property and equipment damage and serious bodily injury.
Ensure that the pump and all components and accessories are properly grounded and that
electrical supply cords are not plugged in or unplugged when these hazards exist.
Should any evidence of static electricity (sparks or small shocks while in contact with the
equipment) exist, discontinue pump operation immediately. Investigate the source of the
static electricity and correct the grounding problem. Do not use the system until the
grounding problem is repaired.
Pump and component grounding procedures
Always use the following procedures for grounding the pump. Loosen the lock screw to
allow insertion of one end of a minimum sized 12 gauge wire into the bore hole of the
grounding lug. Insert 12 gauge wire and tighten the lock screw securely. The other end of
the ground wire must be secured to a true earth ground.

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1. Air compressor: Follow the grounding procedures as recommended
by the compressor manufacturer.
2. Air hoses: Always use grounded air hoses.
3. Fluid container used to Grounding must be done according to local electrical
supply the system: codes.
4. Pump: Follow the procedures referred to in FigureA (page 6).
5. Fluid Hoses: Always use grounded fluid hoses.
6. Dispensing Valve: The valve must be metal to conduct through the fluid
hose to the pump which must be properly grounded.
7. Dispensing Point: Grounding must be done according to local electrical
codes.
8. Solvent Containers Grounding must be done according to local electrical
codes. use only metal: conductive pails that are properly grounded.
9. Grounding while Maintain conductivity by firmly securing the metal part
dispensing, cleaning of the dispensing valve to the side of a grounded metal
or relieving pressure: container.
Hose grounding
It is very important that the hoses used for both air and fluid dispensing be a grounding
type and that ground continuity is maintained at all times during operation. Regular checks
of the hose ground resistance (with a resistance meter using a suitable range) and a
comparison to the manufacturer’s specifications will ensure that the ground is within
specifications. If it is not within specified limits it should be replaced immediately.
Solvent cleaning
While cleaning the system with solvent, secure the metal part of the dispensing valve in
contact with a grounded metal pail to minimize the possibility of splashing/spraying of
chemicals on the skin, in the eyes and around static sparks. Use low fluid pressure for
additional safety.
Hazards from moving parts
Use the Pressure Relief Procedure (page 5) to prevent the pump from starting un-
intentionally or unexpectedly. Be aware of moving parts that present a pinching hazard to
fingers or other body parts. Stay clear of these moving parts at all times when starting or
operating the pump.
Safety standards
Safety standards have been established by the United States Government under the
Occupational Safety and Health Act. These standards should be consulted as they apply to
the hazards and type of equipment being used.

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2.0 INSTALLATION
Figure B depicts only a typical installation providing a guide for your reference but many
other installation methods can be used based on your specific application. Some parts
shown are not included but are sold separately. Feel free to call your Local Distributor
for assistance.

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2.1 Installation procedures
Install the necessary accessories in sequence using Figure B (page 8) as a guide. An air
control valve (IPM part #601805) for controlling air flow is required. To minimize the risk of
serious injury such as splashing/spraying chemicals on the skin, in the eyes or injury from
moving parts, install the following accessories in your system.
1. Bleed-off master air valve
This valve will relieve the air trapped in the system after pump operation is ceased.
Air that is trapped between this valve and the pump can cause the pump to
reciprocate
un-intentionally or un-expectantly and may cause injury to the operator.
2. Fluid Drain Valve
The fluid drain valve is installed to relieve fluid pressure in the pump, hose or at the
dispensing valve when pump operation is ceased. The relief of pressure by the
dispensing valve, which at times is inadequate if there is a clog or other restriction
in the hose or dispensing valve can be achieved by using this fluid drain valve.
Always use a metal valve for grounding purposes.
Lubrication
Connect an air lubricator to help achieve maximum pump longevity. The in-line lubricator
provides proper lubrication to the air motor during operation. Next, install a bleed-off
master air valve on the system. This valve is required on your system to relieve trapped air
as explained above.
Air filters help to remove dirt and foreign particles from the supply air. Water moisture will
also be trapped within this filter. Be sure to release the trapped water daily as a good
maintenance practice. Connect a grounded air supply hose for main air supply.
For the fluid section, connect one fluid drain valve directly after the outlet of the pump. Be
sure to connect it pointing downwards for safety. Connect a grounded fluid hose to the fluid
outlet 3/4” NPT (female).
Ensure that installation is fully completed before proceeding with start up
operations.
Ensure grounding of the pump and accessories is completed before beginning
pump operation. Observe all OSHA and other safety regulations.

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3.0 OPERATION
3.1 Start up and adjustment of transfer pump
1. Ensure that the air control valve is closed then open the bleed-type master air valve.
Connect the quick disconnect coupler to the male fitting.
2. For safety, open the dispensing valve slowly, then drain fluid into a grounded metal
container. Ensure metal-to-metal contact is maintained between the container and
the valve at all times.
3. Adjust the air control valve slowly for just enough pressure to start running the
pump. This is to prime all air within the system. After all the air has been expelled
from the lines, close the dispensing valve. During the priming of the pump, the
pump operates when the dispensing valve is opened and stops when the valve is
closed.
4. Turn the air regulator slowly until sufficient flow from the dispensing valve is
achieved. Remember to always run the pump at the lowest possible speed
necessary to achieve what is desired. Never exceed the maximum working
pressure of any component in the system.
5. The pump should not be left to run dry of the fluid being worked upon. When
running empty, the operating speed will rise rapidly, increasing the chance of
damage to the pump and/or components. During operation should the pump be
found to run too fast, stop it immediately and ensure the fluid supply is not too low
or the drum is empty. If air has gone into the system, repeat the priming procedure.
Ensure that all air has been expelled from the lines before beginning operation
again. Flush the pump or leave it filled with a compatible solvent when not in use.
6. Always follow the Pressure Relief Procedure should the pump be put away for any
period of time or during system shut off at the end of the day.
3.2 Shut down procedure
1. Relieve the air pressure with the air regulator.
2. Open the air needle valve.
3. Bleed off residual pressure in the system with the bleed-off master air valve.
4. Open the drain valve to relieve fluid pressure in the system. Use a container to
collect the fluid drained off. Be especially careful as the fluid may still be under
pressure. Hold the metal fluid drain valve against the side of the grounded
container while relieving the pressure.
Note: For long periods of shut-down, flush the pump thoroughly with an
appropriate cleaning fluid to prevent solidified chemical build-up.