Ironton 46462 User manual

7 - 1/4IN. CIRCULAR SAW
OWNER’S MANUAL
WARNING:
Read carefully and understand all ASSEMBLY AND OPERATION
INSTRUCTIONS before operating. Failure to follow the safety rules and other
basic safety precautions may result in serious personal injury.
Item# 46462

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Thank you very much for choosing an IRONTON product! For future reference, please complete
the owner’s record below:
Model: _______________ Purchase Date: _______________
Save the receipt, warranty and these instructions. It is important that you read the entire manual
to become familiar with this product before you begin using it.
This machine is designed for certain applications only. The distributor cannot be responsible for
issues arising from modification. We strongly recommend this machine not be modified and/or
used for any application other than that for which it was designed. If you have any questions
relative to a particular application, DO NOT use the machine until you have first contacted the
distributor to determine if it can or should be performed on the product.
For technical questions please call 1-800-222-5381.
INTENDED USE
The circular saw is for cross cutting, rip cutting, bevel cutting and pocket cutting all types of wood
products.
SPECIFICATIONS
•Item#: ------------------------------------46462
•Rated Power: --------------------------120V AC, 60 Hz, 15.0 Amp
•No-Load Speed: ---------------------- 5500 RPM
•Blade Size: -----------------------------7-1/4” (185 mm)
•Arbor Size: ----------------------------- 5/8”
•Cutting Capacity at 90°: ------------ 2-1/2” (63mm)
•Cutting Capacity at 45°: ------------ 1-15/16” (49mm)
Includes: Saw, 24T Carbide-Tipped Blade (Assembled), Rip Fence, and Hex Key for Blade
GENERAL SAFETY RULES
WARNING:Read and understand all instructions. Failure to follow all instructions
listed below may result in serious injury.
CAUTION: Do not allow persons to operate or assemble this saw until they have
read this manual and have developed a thorough understanding of how the saw works.
WARNING: The warnings, cautions, and instructions discussed in this instruction
manual cannot cover all possible conditions or situations that could occur. It must be
understood by the operator that common sense and caution are factors that cannot be built
into this product, but must be supplied by the operator.
SAVE THESE INSTRUCTIONS

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WORK AREA SAFETY:
• Keep your work area clean and well lit. Cluttered benches and dark areas invite accidents.
• Inspect work area for hazards before using tool.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable
liquids, gases, or dust. Power tools create sparks, which may ignite the dust or fumes.
• Keep bystanders, children, and visitors away while operating a power tool. Distractions can
cause you to lose control.
ELECTRICAL SAFETY
• Power tool plugs must match the outlet. Never modify the plug in any way. Double insulated
tools are equipped with a polarized plug (one blade is wider than the other). This plug will fit in a
polarized outlet only one way. If the plug does not fit fully in the outlet, reverse the plug. If it still
does not fit, contact a qualified electrician to install a polarized outlet. Do not change the plug in
any way. Double insulation eliminates the need for the three wire grounded power cord and
grounded power supply system.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will
increase the risk of electric shock.
• Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges
and refrigerators. There is an increased risk of electric shock if your body is grounded.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges or moving parts. Damaged cords increase the risk of
electric shock.
• When operating a power tool outside, use an extension cord suitable for outdoor use.
These cords are rated for outdoor use and reduce the risk of electric shock.
• Do not use AC only rated tools with a DC power supply. While the tool may appear to work,
the electrical components of the AC rated tool are likely to fail and create a hazard to the operator.
PERSONAL SAFETY
• Not for use by children or people with reduced mental capacity.
• Stay alert, watch what you are doing and use common sense when operating a power tool. Do
not use tool while tired or under the influence of drugs, alcohol, or medication. A moment of
inattention while operating power tools may result in serious personal injury.
• Use safety equipment. Always wear eye protection. Safety equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection for appropriate conditions will reduce
personal injuries.
• Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away
from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts. Air vents
may cover moving parts and should be avoided.

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• Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying
power tool with your finger on the switch or plugging in power tools that have the switch on invites
accidents.
• Remove any adjusting keys or wrenches before turning the power tool on. A wrench or key
that is left attached to a rotating part of the tool may result in personal injury.
• Do not overreach. Maintain proper footing and balance at all times. Loss of balance can cause
an injury in an unexpected situation.
• If devices are provided for connection of dust extraction and collection facilities, ensure
these are connected and properly used. Use of these devices can reduce dust related hazards.
• Do not use an unstable support. Stable footing on a solid surface enables better control of the
tool in unexpected situations.
• Keep tool handles dry, clean and free from oil and grease. Slippery handles cannot safely
control the tool.
TOOL USE AND CARE
• Secure the work piece. Use clamp or other practical way to hold the work piece to a stable
platform. Holding the work piece by hand or against your body is unstable and may lead to loss of
control.
• Do not force the power tool. The tool will perform the job better and safer at the feed rate for
which it is designed. Forcing the tool could possibly damage the tool and may result in personal
injury.
• Use the correct power tool for the job. Don’t force the tool or attachment to do a job for which
it is not designed.
• Do not use tool if switch does not turn it on or off. Any tool that cannot be controlled with
the switch is dangerous and must be repaired or replaced by an authorized service center.
• Turn power tool off, and disconnect the plug from the power source and/or battery pack from
the power tool before making any adjustments, changing the accessories, or storing the tools.
Such preventive safety measures reduce the risk of an accidental start up, which may cause
personal injury.
• Store idle tool out of reach of children and other inexperienced persons. It is dangerous in
the hand of untrained users.
• Maintain power tools with care. Check for proper alignment and binding of moving parts,
component breaks, and any other conditions that may affect the tool’s operation. A guard or any
other part that is damaged must be properly repaired or replaced by an authorized service center
to avoid risk of personal injury.
• Use recommended accessories. Using accessories and attachments not recommended by
the manufacturer or intended for use on this type tool may cause damage to the tool or result in
personal injury to the user. Consult the operator’s manual for recommended accessories.

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• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting
edges are less likely to bind and are easier to control.
• Feed the work piece in the correct direction and speed. Feed the work piece into a blade,
cutter, or abrasive surface against the direction of the cutting tool’s direction of rotation only.
Incorrectly feeding the work piece in the same direction may cause the work piece to be thrown
out at high speed.
• Never leave the tool running unattended, turn the power off. Do not leave the tool until it
comes to a complete stop.
• Never start the power tool when any rotating component is in contact with the work
piece.
WARNING:USE OF THIS TOOL CAN GENERATE AND DISBURSE DUST OR
OTHER AIRBORNE PARTICLES, INCLUDING WOOD DUST, CRYSTALLINE SILICA DUST AND
ASBESTOS. Direct particles away from face and body. Always operate tool in a
well-ventilated area and provide for proper dust removal. Use dust collection system
wherever possible. Exposure to the dust may cause serious and permanent respiratory or
other injury, including silicosis (a serious lung disease), cancer, and death. Avoid
breathing the dust, and avoid prolonged contact with the dust. Allowing dust to get into your
mouth or eyes, or lay on your skin may promote absorption of harmful material. Always use
properly fitting NIOSH/OSHA approved respiratory protection appropriate for dust exposure,
and wash exposed areas with soap and water.
SERVICE
• Have your power tool serviced by a qualified repair person using only identical
replacement parts. This will ensure that the safety of the power tool is maintained.
• Service your power tool periodically. When cleaning a tool, be careful not to disassemble
any portion of the tool since internal wires may be misplaced or pinched.
WARNING:Read and understand all warnings, cautions and operating instructions
before using this equipment. Failure to follow all instructions listed below may result in
electric shock, fire and/or serious personal injury.
EXTENSION CORDS
Double insulated tools can use either a two or three wire extension cord. As the distance from the
power supply outlet increases, you must use a heavier gauge extension cord. Using extension cords
with inadequately sized wire causes a serious drop in voltage, resulting in loss of power and possible
tool damage. Refer to the table shown below to determine the required minimum wire size.
The smaller the gauge number of the wire, the greater the capacity of the cord. For example: a
14-gauge cord can carry a higher current than a 16-gauge cord. When using more than one extension
cord to make up the total length, be sure each cord contains at least the minimum wire size required.
If you are using one extension cord for more than one tool, add the nameplate amperes and use the
sum to determine the required minimum wire size.

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Guidelines for Using Extension Cords
•If you are using an extension cord outdoors, be sure it is marked with the suffix “W-A” (“W” in
Canada) to indicate that it is acceptable for outdoor use.
•Be sure your extension cord is properly wired and in good electrical condition. Always replace a
damaged extension cord or have it repaired by a qualified person before using it.
•Protect your extension cords from sharp objects, excessive heat, and damp or wet areas.
Recommended Minimum Wire Gauge for Extension Cords (120 Volt)
Nameplate
Amperes
(At Full
Load)
Extension Cord Length
25 Feet
50 Feet
75 Feet
100 Feet
150 Feet
200 Feet
0–2.0
18
18
18
18
16
16
2.1–3.4
18
18
18
16
14
14
3.5–5.0
18
18
16
14
12
12
5.1–7.0
18
16
14
12
12
10
7.1–12.0
18
14
12
10
8
8
12.1–16.0
14
12
10
10
8
6
16.1–20.0
12
10
8
8
6
6
!
SPECIFIC SAFETY RULES FOR CIRCULAR SAWS
WARNING: DO NOT LET COMFORT OR FAMILIARITY WITH PRODUCT (GAINED
FROM REPEATED USE) REPLACE STRICT ADHERENCE TO PRODUCT SAFETY RULES. If
you use this tool unsafe or incorrectly, you can suffer serious personal injury!
• Hold the tool by insulated gripping surfaces when performing an operation where the tool may
contact hidden wiring. Contact with a “live” wire will make exposed metal parts of the tool “live”
and shock the operator.
DANGER! Keep hands away from cutting area and blade.
• Keep your second hand on auxiliary handle, or motor housing. If both hands are holding the
saw, they cannot be cut by the blade. Keep your body positioned to either side of the saw blade,
but not in line with the saw blade. KICKBACK could cause the saw to jump backwards. (See
“Causes and Operator Prevention of Kickback”) Do not reach underneath the work. The guard
cannot protect you from the blade below the work. Do not attempt to remove cut material when
blade is moving.
CAUTION: Blades coast after turn off. Wait until blade stops before grasping cut
material.
• Check lower guard for proper closing before each use. Do not operate saw if lower guard
does not move freely and close instantly. Never clamp or tie the lower guard into the open position.

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If saw is accidentally dropped, lower guard may be bent. Raise the lower guard with the
Retracting Lever and make sure it moves freely and does not touch the blade or any other part, in
all angles and depths of cut. To check lower guard, open lower guard by hand, then release and
watch guard closure. Also check to see that Retracting Lever does not touch tool housing.
Leaving blade exposed is VERY DANGEROUS and can lead to serious personal injury .
• Check the operation and condition of the lower guard spring . If the guard and the spring are
not operating properly, they must be serviced before use. Lower guard may operate sluggishly
due to damaged parts, gummy deposits, or a buildup of debris .
• Lower guard should be retracted manually only for special cuts such as “Pocket Cuts” and
“Compound Cuts.” Raise lower guard by Retracting Lever. As soon as blade enters the material,
lower guard must be released. For all other sawing, the lower guard should operate automatically.
• Always observe that the lower guard is covering the blade before placing saw down on
bench or floor. An unprotected, coasting blade will cause the saw to walk backwards, cutting
whatever is in its path. Be aware of the time it takes for the blade to stop after switch is released .
• NEVER hold piece being cut in your hands or across your leg . It is important to support the
work properly to minimize body exposure, blade binding, or loss of control.
• When ripping, always use a rip fence or straight edge guide . This improves the accuracy of
cut and reduces the chance for blade binding.
• Always use blades with correct size and shape (diamond vs. round) arbor holes. Blades that
do not match the mounting hardware of the saw will run eccentrically, causing loss of control .
• Never use damaged or incorrect blade washers or bolts . The blade washers and bolt were
specially designed for your saw, for optimum performance and safety of operation.
• Causes and Operator Prevention of Kickback :
Kickback is a sudden reaction to a pinched, bound or misaligned saw blade, causing an
uncontrolled saw to lift up and out of the work piece toward the operator.
oWhen the blade is pinched or bound tightly by the kerf closing down, the blade stalls and the
motor reaction drives the unit rapidly back toward the operator.
oIf the blade becomes twisted or misaligned in the cut, the teeth at the back edge of the blade
can dig into the top surface of the wood causing the blade to climb out of the kerf and jump
back toward the operator.
o
Kickback is the result of tool misuse and/or incorrect operating procedures of conditions and
can be avoided by taking proper precautions as given below:
!Maintain a firm grip on the saw and position your body and arm in a way that allows you to
resist KICKBACK forces. KICKBACK forces can be controlled by the operator, if proper
precautions are taken.
!When blade is binding, or when interrupting a cut for any reason, release the trigger and
hold the saw motionless in the material until the blade comes to a complete stop. Never

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attempt to remove the saw from the work or pull the saw backward while the blade is in
motion or KICKBACK may occur. Investigate and take corrective actions to eliminate the
cause of blade binding.
!When restarting a saw in the work piece, center the saw blade in the kerf and check that
teeth are not engaged into the material. If saw blade is binding, it may walk up or
KICKBACK from the work piece as the saw is restarted.
!Support large panels to minimize the risk of blade pinching and KICKBACK. Large panels
tend to sag under their own weight. Supports must be placed under the panel on both sides,
near the line of cut and near the edge of the panel.
!Do not use dull or damaged blades. Unsharpened or improperly set blades produce narrow
kerf, causing excessive friction, blade binding, and KICKBACK.
!Blade depth and bevel adjusting locking levers must be tight and secure before making cut.
If blade adjustment shifts while cutting, it will cause binding and KICKBACK.
! Use extra caution when making a “Pocket Cut” into existing walls or other blind areas. The
protruding blade may cut objects that can cause KICKBACK.
• Do not leave the tool running . Operate the tool only when hand-held.
• When operating the tool from an elevated position , be aware of people or things beneath you.
• Always hold the tool firmly in your hands before switching the tool “ON” . The reaction to
the torque of the motor as it accelerates to full speed may cause the tool to twist.
• Wear eye and hearing protection. Always use safety glasses with side shields. Unless
otherwise specified, everyday glasses provide only limited impact resistance, they are not safety
glasses. Use only certified safety equipment; eye protection equipment should comply with ANSI
z87.1 standards. Protective hearing equipment should comply with ANSI s3.19 standards.
• Protect your lungs . Wear a face or dust mask if the operation is dusty. Following this rule will
reduce the risk of personal injury.
Gauge!for!Extension!Cords!(120!Volt)
SAVE THESE INSTRUCTIONS

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FIG 1
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KNOWING YOUR CIRCULAR SAW (FIG 1)
UNPACKING AND CONTENTS
IMPORTANT: Due to modern mass production techniques, it is unlikely the tool is faulty or
that a part is missing. If you find anything wrong, do not operate the tool until the parts
have been replaced or the fault has been rectified. Failure to do so could result in serious
personal injury.
CONTENTS IN PACKAGE
Description Qtys
Circular Saw 1
Rip Fence 1
Hex Wrench 1
Operator’s Manual 1
ASSEMBLY AND ADJUSTMENT
WARNING: Always be sure that the tool is switched off before adjusting, adding
accessories, or checking a function on the tool .
1. Lever of lower guard
2. Dust extraction outlet
3. Saw blade
4. Laser switch
5. Power-on indicator
6. Auxiliary handle
7. Laser generator
8. Miter scale
9. Lock knob for angle adjustment
10. Lock knob for rip guide
11. Base plate
12. Rip guide
13. Outer flange
14. Blade clamp bolt
15. Lower guard
16. Spindle lock
17. ON/OFF switch
18. Lock-off button
19. Main handle
20. Depth of cut scale
21. Locking lever for depth adjustment

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WARNING: 7-1/4” is the maximum blade capacity of your saw. Never use a blade that
is too thick to allow the outer flange washer to fit properly on the spindle. Too thick a blade
will prevent the blade bolt from securing the blade on the spindle. Larger diameter blades
will contact the blade guards. Either situation could result in a serious accident.
BLADE INSTALLATION
"Unplug your circular saw.
"Depress the Spindle Lock (16-FIG 2).
"Using the blade hex wrench provided, remove the
Blade Bolt by turning it counterclockwise. See
FIG2 & FIG 3
"Remove the outer flange washer.
"Slide the blade inside the lower blade guard and
onto the spindle. The saw teeth need point
upward at the front of the saw.
"Replace the outer flange washer.
"Depress the spindle lock and replace the blade
bolt.
"Tighten the blade bolt securely by turning it
clockwise with the wrench.
REMOVING THE BLADE
"Unplug your circular saw.
"Depress the Spindle Lock.
"Remove the blade bolt by turning it
counterclockwise with the wrench provided.
"Remove the outer flange washer.
"Lift the lower blade guard.
"Remove the blade from the spindle and off the
saw.
ADJUSTING THE DEPTH OF CUT
"Unplug your circular saw.
"Loosen the Depth Clamp Lever on the depth
guide at the back of saw.
"Move the base up or down to the desired depth
as indicated on the Depth of Cut Scale.
OR
"Raise the lower blade guard and place the saw base on the work piece to be cut with the saw
blade positioned against the edge. Hold the saw base down on the work piece surface, then raise
or lower the motor housing to obtain the desired depth of cut using the work piece edge as a
reference.
"Secure the base by tightening the lever.
!
!!!!!!!FIG 2
!
FIG 3!
!
!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!FIG 4

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NOTE:Always maintain the correct blade depth setting. For all cuts, the blade depth should not
exceed 1⁄4” below the material being cut. Excessive blade depth increases the chance of saw
KICKBACK.
BEVEL ANGLE ADJUSTMENT
"Loosen the clamp knob at the bevel scale plate on the front of the saw base.
"Tilt the saw base until the desired graduation on the bevel scale aligns with the indicator line on
the stationary bevel bracket.
"Tighten the clamp knob securely.
" Always make a test cut in scrap lumber and measure the cut angle to confirm the bevel angle is
set properly; if necessary, adjust the bevel angle appropriately before cutting the work piece.
LINE-OF-CUT INDICATORS
"Line-of-cut indicator notches are provided at the front of the saw base.
"The right notch is used to follow a line when making a 0° cut.
"The left notch is used to follow a line when making a 45° bevel cut.
"Since blade thicknesses vary, it is necessary to make test cuts in scrap material, along a
guideline, to determine proper alignment of the guideline within the notch to obtain an accurate
cut.!
INSTALLING THE RIP GUIDE (FIG 5)!
When cutting lumber lengthwise, you are usually
cutting “with” the wood’s grain, rather than across the
grain. Cutting “with” the grain of wood is called “ripping”
or a rip cut. Since rip cuts tend to be lengthy it can be
difficult to accurately follow the guideline the entire
distance of the cut. To assist the operator to obtain a
straight rip cut, a straight edge can be clamped to the
work piece or the supplied rip guide can be used. To
install the rip guide on your saw, perform the following
steps.
"Unplug your circular saw.
"Insert the Rip Guide through all three slots in the saw base at the front of the saw, starting with
slot in the right side edge of the base.
"Slide the guide through the slots until it extends out the left side of the base.
" Adjust the rip guide for the desired width of cut and then securely tighten the thumbscrew in the
center slot to hold the rip guide in position.
WARNING: To avoid personal injury and damage to the work piece, extend the rip
guide through all slots in the base.
!
!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!!FIG 5

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OPERATION
STARTING AND STOPPING THE SAW
WARNING: Before plugging in the tool, always check to see that the tool is switched
off. Accidently starting the saw could cause personal injury.
To start the saw, depress and hold the Lock-Off Button (18-FIG 1), then depress the trigger switch.
NOTE: Always let the blade reach full speed before guiding the saw into the work piece.
WARNING: The blade coming into contact with the work piece before reaching full
speed could cause your saw to KICKBACK towards you resulting in serious personal injury.
To stop the saw, release the trigger switch. Allow the blade to come to a complete stop.
NOTE:Do not remove your saw from the work piece while the blade is still moving.
USING THE LASER FEATURE
WARNING: Laser light can cause severe eye damage: Never look directly into the
laser beam. Do not point the laser beam at other people or animals, either directly or through
reflective surfaces.
The laser feature on your circular saw is powered internally by the saws electronics. To make the
Laser feature operational, push down on the laser switch (4-FIG 1). The Laser feature clearly shows
you an extended cut-line, even over debris on the work piece. Depress the button a second time to
turn the laser off. Turn it off immediately after use to avoid accidental beam exposure.
APPLICATION
CAUTION: To make sawing easier and safer, be sure to move the tool forward in a
straight line gently. Forcing or twisting the tool will result in overheating the motor and
dangerous KICKBACK, possibly causing severe personal injury.
It’s important to understand the correct technique for operating your saw and to learn what the
correct and incorrect ways for handling your saw.
Equally important to working safely and realizing accurate cuts is correct preparation of the work
piece and work area prior to making the first cut with the saw.
• Hold the tool firmly with both hands, using both the front grip and rear handle.
• Avoid placing your hand on the work piece while making a cut.
• Place the work piece with the “good” side down.
• Set up and support the work piece so the cut is always on your right so the larger left side of the
saw’s base will be on the part that DOES NOT fall off when the cut is made.
• Securely clamp the work piece so it will not move during the cut.
• Place a clamp near the cut to further support the work piece.
• Draw a guideline along the desired path of cut before starting your saw or the cut.

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• Move and keep the cord away from the cutting area. Position the cord to prevent it from hanging
up on the work piece and you from standing or tripping on the cord while cutting.
DANGER! If, while operating the saw, the cord hangs up on the work piece or
other object during a cut, release the switch trigger immediately. Unplug the saw and
reposition the cord to prevent it from hanging up again.
CROSS-CUTTING AND RIP CUTTING
Cutting directly across the grain of a piece of wood is called crosscutting and is likely the most
common type of cut done with a circular saw. Cutting wood lengthwise, or “with” the grain, is called
rip cutting. However, it’s most often referred to simply as ripping. Both types of cuts are performed in
the same manner with the exception of the methods used to support and secure the work piece for
cutting. After you have secured the work piece in position with clamps or similar devices, prepared
the work area, positioned the cord so it won’t be cut or become hung up, performed the saw set up
adjustments, made the necessary measurements, drawn a straight guideline, and put on your eye
protection, you can begin the cutting operation.
• Hold the tool firmly using both the front grip and rear handle. Use both gripping areas to best hold
and control the saw. If both hands are holding the saw, they cannot be cut by the blade.
• Set the front portion of the saw’s base on the work piece to be cut without the blade making any
contact. Align the line-of-cut indicator notch on the right side of the base with your guideline.
• Turn the saw on by depressing the switch trigger and wait until the blade reaches full speed.
• Ease the tool forward over the work piece surface, keeping it flat and advancing smoothly while
following your guideline, until sawing is completed.
• Release the switch trigger. Wait for the blade to completely stop. Check that the lower guard has
returned to position surrounding the blade. Now you can safely remove the saw from the work
piece and set it down out of the way.
• To achieve clean cuts, keep your sawing line straight and speed of advance uniform.
• If the cut fails to properly follow your intended cut line, do not attempt to turn or force the tool back
to the cut line. Doing so may bind the blade and lead to dangerous kickback and possible serious
injury. Instead, release the switch trigger, wait for the blade to stop, and then remove the tool.
Realign saw on a new cut guideline and start the cut again.
• Avoid positioning yourself so that you’re in the path of chips and wood dust being ejected from the
saw.
BEVEL CUTTING
Bevel cuts are made using the same technique as crosscuts and ripping described in the previous
section. The difference is that the blade is set at an angle (tilted) between 0° and 45°.
A bevel cut made at an angle to the edge of a board is called a compound miter. Some compound
cuts may require you to manually retract the lower guard to allow the blade to enter into and/or
through the cut.
There are tools better suited for bevel and compound cuts than the hand held circular saw. Although
the inner line-of-cut indicator notch aids the operator in following their cut guideline, the tilted motor
housing, however, obstructs their ability to see the blade making accurate cuts difficult. Before taking
on a project with numerous compound or bevel cuts it’s suggested that the inexperienced saw user

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spend time making practice cuts in scrap lumber to become familiar with and overcome difficulties
associated with compound/bevel cutting.
POCKET CUTS
A pocket cut is a cut that must be made inside the area of the work piece rather than starting from an
outside edge and working inward. Pocket cuts can be very dangerous for the novice to attempt
because of the need to manually retract the lower guard and perform a plunge cut which is
potentially hazardous.
• Adjust the bevel setting to zero.
• Set the blade to the correct blade depth setting.
• Swing the lower blade guard up by using the lower blade guard handle.
NOTE: Always raise the lower blade guard with the handle to avoid serious injury.
• Hold the lower blade guard by the handle.
• Rest the front of the base flat against the work piece with the rear handle elevated so the blade
does not touch the work piece.
• Start the saw and let the blade reach full speed.
• Guide the saw down into the work piece and make the cut.
WARNING: Always cut in a forward direction when pocket cutting. Cutting in the
reverse direction could cause the saw to climb up on the work piece and back toward you.
• Release the trigger and allow the blade to come to a complete stop.
• Lift the saw from the work piece.
• Repeat this procedure for the remaining sides, and then clear the corners out with a hand saw or
jig saw.
WARNING: Never tie the lower blade guard in a raised position. Leaving the blade
exposed could lead to serious injury.
MAINTENANCE
CLEANING
Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various
types of commercial solvents and may be damaged by their use. Use clean clothes to remove dirt, dust,
oil, grease, etc.
WARNING:Do not at any time let brake fluids, gasoline, petroleum-based
products, penetrating oils, etc., come in contact with plastic parts. Chemicals can damage,
weaken or destroy plastic which may result in serious personal injury.
Electric tools used on fiberglass material, wallboard, spackling compounds, or plaster are subject to
accelerated wear and possible premature failure because the fiberglass chips and grindings are highly
abrasive to bearings, brushes, commutators, etc. Consequently, we do not recommended using this tool
for extended work on these types of materials. However, if you do work with any of these materials, it is
extremely important to clean the tool using compressed air.

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LUBRICATION
This tool is permanently lubricated at the factory and requires no additional lubrication.
DIAGRAM AND PARTS LIST

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Parts List
Part #
Description
Qty
Part #
Description
Qty
1
RIGHT HANDLE
1
42
MOVABLE GUARD
1
2
POWER CORD
1
43
RESET SPRING
1
3
CABLE SLEEVE
1
44
SCREW M5*12
3
4
CABLE PLATE
1
45
FRONT COVER
1
5
SCREW ST4.2*14
7
46
BEARING 6003
1
6
TRANSFORMER ASSEMBLY
1
47
SPINDLE
1
7
LASER SWITCH BUTTON
1
48
KEY
1
8
INDICATOR LAMP COVER
1
49
CIRCLIP FOR HOLE 35
1
9
LEFT HANDLE
1
50
GEAR
1
10
SCREW ST4.2*16
5
51
CIRCLIP FOR SHAFT 14
1
11
SCREW ST4.2*25
3
52
NEEDLE BEARING
1
12
BEARING 6002
1
53
SCREW M5*28
1
13
SELF-LOCKING SPRING
1
54
LASER WIRE PLATE
1
14
SELF-LOCKING PLATE
1
55
SCREW M4*8
1
15
ROTOR
1
56
SQUARE SCREW
2
16
SCREW ST4.2*60
2
57
LASER SEAT
1
17
AIR BAFFLE PLATE
1
58
SPRING WASHER
5
18
SWITCH
1
59
GEAR BOX
1
19
STATOR
1
60
SCREW M4*14
3
20
INSERT SPRING
2
61
WASHER
2
21
BEARING 609
1
62
DEPTH WRENCH
2
22
BEARING SLEEVE
1
63
SPECIAL NUT
2
23
HOUSING
1
64
CIRCLIP FOR SHAFT 10
2
24
NAMEPLATE
1
65
AUXILIARY HANDLE
1
25
SCREW M5*35
3
66
PARALLEL GUIDE
1
26
BURSH HOLDER
2
67
WRENCH
1
27
BURSH COVER
2
68
DEPTH BRACKET
1
28
CARBON BRUSH
2
69
RIVET
1
29
BRUSH HOLDER CAP
2
70
BASE PLATE
1
30
SCREW ST4.2*8
2
71
SCREW M6*18
1
31
REAR COVER
1
72
MOVING GUARD RING
1
32
DECORATION PLATE
1
73
LASER
1
33
SCREW ST2.9*8
2
74
RUBBER PLUG
1
34
GEAR BOX COVER
1
75
BOLT M6*20
1
35
SCREW M8*16
1
76
PIN 6*40
1
36
OUT PLATE
1
77
SCREW M5*10
3
37
SAW BLADE
1
78
BOLT M6*26
1
38
INNER PLATE
1
79
ANGLE SHELF
1
39
STEEL RING
1
80
SUPPORT SHELF
1
40
SCREW M4*12
3
81
KNOB
1
41
MOVABLE GUARD WRENCH
1
82
RIVET
1
For replacement parts and technical questions, please call 1-800-222-5381.

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17
TWO-YEAR WARRANTY
This product is warranted free from defects in material and workmanship for 2 years after date of
purchase. This limited warranty does not cover normal wear and tear or damage from neglect or
accident. The original purchaser is covered by this warranty and it is not transferable. Prior to
returning your tool to store location of purchase, please call our Toll-Free Help Line for possible
solutions.
THIS PRODUCT IS NOT WARRANTED IF USED FOR INDUSTRIAL OR COMMERCIAL
PURPOSES.
ACCESSORIES INCLUDED IN THIS KIT ARE NOT COVERED BY THE 2 YEAR WARRANTY.
WARNING
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains
chemicals known to the State of California to cause cancer, birth defects or other reproductive harm.
Some examples of these chemicals are:
• Lead from lead-based paints,
• Crystalline silica from bricks and cement and other masonry products, and
• Arsenic and chromium from chemically treated lumber.
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your
exposure to these chemicals: work in a well-ventilated area, and work with approved safety equipment,
such as those dust masks that are specially designed to filter out microscopic particles.
Distributed by
Northern Tool + Equipment Co., Inc.
Burnsville, Minnesota 55306
NorthernTool.com
Made in China