Ironton 45967 User manual

PORTABLE BAND SAW
OWNER’S MANUAL
WARNING:
Read carefully and understand all ASSEMBLY AND OPERATION
INSTRUCTIONS before operating. Failure to follow the safety rules and other
basic safety precautions may result in serious personal injury.
Item#
45967

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Thank you very much for choosing an IRONTON product! For future reference, please complete the
owner’s record below:
Model: _______________ Purchase Date: _______________
Save the receipt, warranty and these instructions. It is important that you read the entire manual
to become familiar with this product before you begin using it.
This machine is designed for certain applications only. The distributor cannot be responsible for
issues arising from modification. We strongly recommend this machine not be modified and/or
used for any application other than that for which it was designed. If you have any questions
relative to a particular application, DO NOT use the machine until you have first contacted the
distributor to determine if it can or should be performed on the product.
For technical questions please call 1-800-222-5381.
INTENDED USE
This Portable Band Saw features a needle bearing mounted spindle and 3 bearing blade guides
for smooth, accurate cuts. Light weight for easy transport to the job site.
TECHNICAL SPECIFICATIONS
ITEM DESCRIPTION
Voltage 120V / 60Hz
Power Input 660W
Blade Speed 230 FPM (feet per minute)
Max. Cutting Capacity Round Pipe : 4-17/32"
Square Pipe : 4-17/32" x 4-17/32"
GENERAL SAFETY RULES
WARNING: Read and understand all instructions. Failure to follow all instructions listed
below may result in serious injury.
CAUTION: Do not allow persons to operate or assemble this Portable Band Saw until
they have read this manual and have developed a thorough understanding of how the
Portable Band Saw works.
WARNING: The warnings, cautions, and instructions discussed in this instruction
manual cannot cover all possible conditions or situations that could occur. It must be
understood by the operator that common sense and caution are factors that cannot be built into this
product, but must be supplied by the operator.

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SAVE THESE INSTRUCTIONS
IMPORTANT SAFETY CONSIDERATIONS
Metalworking can be dangerous if safe and proper operation procedures are not followed. As with
all machinery, there are certain hazards involved with the operation of the product. Using the
machine with respect and caution will considerably lessen the possibility of personal injury.
However, if normal safety precautions are overlooked or ignored, personal injury to the operator
may result. Safety equipment such as guards, push sticks, hold–downs feather boards, goggles,
dust masks and hearing protection can reduce your potential for injury. But even the best guard
won't make up for poor judgment, carelessness or inattention. Always use common sense and
exercise caution in the workshop. If a procedure feels dangerous, don't try it. Figure out an alternate
procedure that is safe REMEMBER: Your personal safety is your responsibility.
This machine was designed for certain applications only. We strongly recommend that this machine
not be modified and /or used for any application other than that for which it was designed. If you
have any questions relative to a particular application: DO NOT use the machine until you have first
contacted the seller to determine if it can or should be performed by the product.
WARNING: FAILURE TO FOLLOW THESE RULES MAY RESULT IN SERIOUS
PERSONAL INJURY. SAVE THESE INSTRUCTIONS.
1. FOR YOUR OWN SAFETY, READ THIS INSTRUCTION MANUAL BEFORE OPERATING
THE TOOL. Learn the tool applications and limitations as well as the specific hazards
particular to it.
2. KEEP GUARDS IN PLACE and in working order.
3. ALWAYS WEAR EYE PROTECTION.
4. REMOVE ADJUSTING KEYS AND WRENCHES. Make a habit of checking to see that all
adjusting tools are removed from the tool before turning it on.
5. KEEP WORK AREA CLEAN. Cluttered areas and benches invite accidents.
6. DON'T USE IN DANGEROUS ENVIRONMENT. Don't use power tools in damp or wet
locations, or expose them to rain. Keep work area dry.
7. KEEP CHILDREN AND VISITORS AWAY. All children and visitors should be kept a safe
distance from the work area.
8. MAKE WORKSHOP CHILDPROOF. Use padlocks, master switches, or by removing starter
keys.
9. DON'T FORCE TOOL. It will do the job better and be safer at the rate for which it was
designed.
10. USE CORRECT TOOL. Don't force tool or attachment to do a job for which it was not
designed.
11. WEAR PROPER APPAREL. No loose clothing, gloves, neckties, rings, bracelets, or other
jewelry to get caught in moving parts. Nonskid foot wear is recommended. Wear protective
hair covering to contain long hair.
12. ALWAYS USE SAFETY GLASSES. Wear safety glasses (must comply with ANSIZ87.1)
Everyday eyeglasses are not impact resistant. Also use face or dust mask if cutting
operation is dusty.
13. SECURE WORK. Use clamps or a vise to hold work, when practical use both hands to

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operate the tool.
14. DON'T OVERREACH. Keep proper footing and balance at all times.
15. MAINTAIN TOOLS IN TOP CONDITION. Keep tools sharp and clean for best and safest
performance. Follow instructions for lubricating and changing accessories.
16. DISCONNECT TOOLS before servicing and when changing accessories such as blades,
bite cutters, etc.
17. USE RECOMMENDED ACCESSORIES. The use of accessories or attachments not
recommended by the seller may cause hazards or risk of injury.
18. REDUCE THE RISK OF UNINTENTIONAL STARTING. Make sure switch is in "OFF"
position before plugging in power cord.
19. NEVER STAND ON TOOL. Serious injury could occur if the tool is tipped or if the cutting
tool is accidentally contacted.
20. CHECK DAMAGED PARTS. Before further use of the tool, a guard or other part that is
damaged should be carefully checked to ensure that it will operate properly and perform its
intended function. Check for alignment of moving parts, mounting, and any other condition
that may affect its operation. A guard or other part that is damaged should be properly
repaired of replaced.
21. DIRECTION OF FEED. Feed work into a blade or cutter against the direction of rotation of
the blade or cutter only.
22. NEVER LEAVE TOOL RUNNING UNATTENDED. TURN POWER OFF. Don't leave tool
until it comes to a complete stop.
23. DRUGS, ALCOHOL MEDICATION. Do not operate tool while under the influence of drugs,
alcohol or any medication.
24. MAKE SURE TOOL IS DISCONNECTED FROM POWER SUPPLY. While motor is being
mounted, connected or reconnected.
25. WARNING: The fragments generated by certain metal and metal products can be
injurious to your health. Always operate machinery in well-ventilated areas and provide for
proper removal of fragments.
ADDITIONAL SAFETY RULES FOR PORTABLE BAND SAW
•Do not operate your portable band saw until it is completely assembled and installed according
to the instructions.
•If you are not thoroughly familiar with the operation of portable band saws, obtain advice from
your supervisor, instructor or other qualified person.
•Firm grip and proper balance must be maintained during operation.
•The Portable Band Saw cannot be used in wet conditions.
•Make sure blade is properly tensioned before operating saw.
•To avoid blade breakage, always adjust blade tension correctly.
•Make sure the blade turns in correct direction before use.
•Do not cut material that is too small to be safely supported.
•Avoid awkward hand positions where a sudden slip could cause a hand to move into the blade.
•Always keep hands and fingers away from blade
•Do not use dull or bent blades
•Do not attempt to cut material that is not securely fastened or clamped.
•Do not attempt to cut material too fast while cutting.
•Never start the portable band saw with the stock pressed against the blade.
•When cutting a large work-piece make sure the material is in a safe cutting position.

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•Never perform layout, assembly or set-up work on the table while the saw is operating.
•Should any part of your portable band saw be missing or damaged, or fail in any way or to
perform properly, shut off switch and remove plug from power supply outlet. Replace missing,
damaged or failed parts before resuming operation.
PORTABLE BAND SAW USE AND CARE
•Do not modify the Portable Band Saw in any way. Unauthorized modification may impair the
function and/or safety and could affect the life of the equipment. There are specific applications
for which the Portable Band Saw was designed.
•Always check of damaged or worn out parts before using the Portable Band Saw. Broken parts
will affect the Portable Band Saw operation. Replace or repair damaged or worn parts
immediately.
•Store idle Portable Band Saw. When the Portable Band Saw is not in use, store it in a secure
place out of the reach of children. Inspect it for good working condition prior to storage and
before re-use.
READ ALL INSTRUCTIONS BEFORE USING THIS PRODUCT!
WORK AREA
To avoid risk of personal injury, equipment damage, fire and shock, make sure your WORK AREA
is:
•Free of damp, wet or rainy conditions.
•Free of flammable gases or liquids.
•Childproof: use padlocks and master switches when not in use.
•Clean and uncluttered.
•Well ventilated and well lit.
THE OPERATOR
1. COMMON SENSE AND CAUTION ARE FACTORS WHICH CANNOT BE BUILT INTO ANY
PRODUCT.THESE FACTORS MUST BE SUPPLIED BY THE OPERATOR.
2. Prevent body contact with grounded surfaces such as pipes or radiators.
3. Stay alert; never operate equipment if you are tired.
4. Do not operate the product if under the influence of alcohol or drugs. Read warning labels on
prescriptions to determine if your judgment/reflexes might be impaired.
5. Do not wear loose clothing or jewelry as they can be caught in moving parts.
6. Non-skid footwear is recommended.
7. Wear restrictive hair covering to contain long hair.
8. Use eye and ear protection. Always wear:
•ANSI approved dust mask or respirator when working around metal, wood and chemical
dusts and mists.
•A full face shield if you are producing metal or wood filings
•Ear protectors
9. Maintain proper footing and balance at all times.
10. Do not reach over or across running machines.