Ironton 58123 User manual

READ & SAVE THESE INSTRUCTIONS
14 Inch Abrasive Chop Saw
Owner’s Manual
WARNING: Read carefully and understand all ASSEMBLY AND OPERATION
INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety
precautions may result in serious personal injury.
Item #58123

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Thank you very much for choosing an Ironton®product!
For future reference, please complete the owner’s record below:
Serial Number/Lot Date Code: ________________________________
Purchase Date: ____________________________________________
Save the receipt, warranty, and this manual. It is important that you read
the entire manual to become familiar with this product before you begin
using it.
This chop saw is designed for certain applications only. Northern Tool
and Equipment is not responsible for issues arising from modification or
improper use of this product such as an application for which it was not
designed. We strongly recommend that this product not be modified
and/or used for any application other than that for which it was designed.
For technical questions, please call 1-800-222-5381.

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Table of Contents
Intended Use..........................................................................................................................................4
Packaging Contents..............................................................................................................................4
Technical Specifications......................................................................................................................4
Important Safety Information...............................................................................................................4
Specific Operation Warnings...............................................................................................................6
Grounding..............................................................................................................................................7
Extension Cords....................................................................................................................................8
Main Parts of Saw .................................................................................................................................9
Assembly Instructions........................................................................................................................11
Before Each Use..................................................................................................................................12
Operating Instructions........................................................................................................................12
After Each Use.....................................................................................................................................15
Maintenance ........................................................................................................................................16
Troubleshooting..................................................................................................................................16
Parts Diagram......................................................................................................................................17
Parts List..............................................................................................................................................17
Replacement Parts..............................................................................................................................19
Limited Warranty.................................................................................................................................20

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Intended Use
The Ironton 14 Inch Abrasive Chop Saw has the power to easily cut through cast iron piping, angle
iron, threaded rods, conduit, square tubing, and more. The saw can cut 4 inches round or 3 1/2 inches
square stock at angles up to 45 degrees.
Packaging Contents
Chop Saw
Cutting Blade
Hex Key
Owner’s Manual
Technical Specifications
Property
Specification
Power
110V
Disc Diameter
14”
Power Input
15 Amp
Peak Power
6.5 HP
No Load Speed
3,800 RPM
Maximum Cutting Capacity - Round
4“Diameter
Maximum Cutting Capacity - Square
3 1/2“x 3 1/2”
Arbor Size
1”
Important Safety Information
⚠WARNING
Read and understand all instructions. Failure to follow all instructions may result in serious injury
or property damage.
The warnings, cautions, and instructions in this manual cannot cover all possible conditions or
situations that could occur. Exercise common sense and caution when using this tool. Always be
aware of the environment and ensure that the tool is used in a safe and responsible manner.
Do not allow persons to operate or assemble the product until they have read this manual and
have developed a thorough understanding of how it works.
Do not modify this product in any way. Unauthorized modification may impair the function and/or
safety and could affect the life of the product. There are specific applications for which the product
was designed.
Use the right tool for the job. DO NOT attempt to force small equipment to do the work of larger
industrial equipment. There are certain applications for which this equipment was designed. This
product will be safer and do a better job at the capacity for which it was intended. DO NOT use
this equipment for a purpose for which it was not intended.
Industrial or commercial applications must follow OSHA requirements.

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⚠WARNING
WORK AREA SAFETY
Inspect the work area before each use. Keep work area clean, dry, free of clutter, and well-lit.
Cluttered, wet, or dark work areas can result in injury. Using the product in confined work areas
may put you dangerously close to cutting tools and rotating parts.
Do not use the product where there is a risk of causing a fire or an explosion; e.g., in the presence
of flammable liquids, gases, or dust. The product can create sparks, which may ignite the
flammable liquids, gases, or dust.
Do not allow the product to come into contact with an electrical source. The tool is not insulated
and contact will cause electrical shock.
Keep children and bystanders away from the work area while operating the tool. Do not allow
children to handle the product.
Be aware of all power lines, electrical circuits, water pipes, and other mechanical hazards in your
work area. Some of these hazards may be hidden from your view and may cause personal injury
and/or property damage if contacted.
Always make sure the work surface is free from nails and other foreign objects. Cutting into a nail
can cause the blade and the tool to jump and damage the blade.
⚠WARNING
PERSONAL SAFETY
Stay alert, watch what you are doing, and use common sense when operating the tool. Do not use
the tool while you are tired or under the influence of drugs, alcohol, or medication. A moment of
inattention while operating the tool may result in serious personal injury.
Dress properly. Do not wear loose clothing, dangling objects, or jewelry. Keep your hair, clothing
and gloves away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving
parts. Air vents on the tool often cover moving parts and should be avoided.
Wear the proper personal protective equipment when necessary. Use ANSI Z87.1 compliant safety
goggles (not safety glasses) with side shields, or when needed, a face shield. Use a dust mask in
dusty work conditions. Also use non-skid safety shoes, hardhat, gloves, dust collection systems,
and hearing protection when appropriate. This applies to all persons in the work area.
Do not overreach. Keep proper footing and balance at all times.
Remove keys or wrenches before connecting the tool to an air supply, power supply, or turning on
the tool. A wrench or key that is left attached to a rotating part of the tool may cause personal
injury.
Secure the work with clamps or a vise instead of your hand when practical. This safety precaution
allows for proper tool operation using both hands.
⚠CAUTION
SAW USE AND CARE

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Do not force the saw. Products are safer and do a better job when used in the manner for which
they are designed. Plan your work, and use the correct product for the job.
Check for damaged parts before each use. Carefully check that the product will operate properly
and perform its intended function. Replace damaged or worn parts immediately. Never operate the
product with a damaged part.
Do not use a product with a malfunctioning switch. Any power tool that cannot be controlled with
the power switch is dangerous and must be repaired by an authorized service representative
before using.
Disconnect the power/air supply from the product and place the switch in the locked or off position
before making any adjustments, changing accessories, or storing the tool. Such preventive safety
measures reduce the risk of starting the tool accidentally.
Store the saw when it is not in use. Store it in a dry, secure place out of the reach of children.
Inspect the tool for good working condition prior to storage and before re-use.
Use only accessories that are recommended by the manufacturer for use with your product.
Accessories that may be suitable for one product may create a risk of injury when used with
another tool. Never use an accessory that has a lower operating speed or operating pressure than
the tool itself.
Keep guards in place and in working order. Never operate the product without the guards in place.
Do not leave the saw running unattended.
Specific Operation Warnings
⚠WARNING
Wear eye protection.
Always use the correct saw blade.
Keep hands out of path of saw wheel.
Do not operate saw without guards in place.
Do not perform any operation freehand.
Never reach around wheel blade.
Turn off tool and wait for wheel blade to stop before moving workpiece or changing settings.
Disconnect power (or unplug tool as applicable) before changing blade or servicing.
Use the correct power tool for your application. The correct power tool will do the job better and
safer at the rate for which it was designed.
Do not use the saw if the switch does not turn on and off. Any power tool that cannot be controlled
with the switch is dangerous and must be repaired.
Disconnect the plug from the power source and/or the battery pack from the power tool before
making any adjustments, changing accessories, or storing power tools. Such preventive safety
measures reduce the risk of starting the power tool accidentally.
Never use dull or damaged blades. Sharp blades must be handled with care. Damaged blades
can snap during use. Dull blades require more force to cut the workpiece, possibly causing the

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blade to break.
Check for misalignment or binding of moving parts, breakage of parts and any other condition that
may affect the power tool’s operation.
Grounding
⚠WARNING
This machine must be grounded while in use to protect the operator from electrical shock. This
unit is equipped with an electrical cord that has an equipment grounding conductor and a
grounding plug. The plug MUST be plugged into a matching receptacle that is properly installed
and grounded in accordance with ALL local codes and ordinances.
DO NOT MODIFY THE PROVIDED PLUG. If it will not fit the receptacle, have the proper
receptacle installed by a qualified electrician.
CHECK with a qualified electrician or service person if you do not completely understand the
grounding instructions, or if you are not sure the tool is properly grounded.
Grounded Tools: Tools with 3-Prong Plugs
Tools marked with Grounding Required have a 3-wire cord and 3-prong grounding plug. The plug
must be connected to a properly grounded outlet. If the tool should electrically malfunction or break
down, grounding provides a low resistance path to carry electricity away from the user, reducing the
risk of electric shock. (See Figure A.)
The grounding prong in the plug is connected through the green wire inside the cord to the grounding
system in the tool. The green wire in the cord must be the only wire connected to the tool’s grounding
system and must never be attached to an electrically live terminal.
Your tool must be plugged into an appropriate outlet, properly installed and grounded in accordance
with all codes and ordinances. The plug and outlet should look like those in the following illustration.
Double Insulated Tools: Tools with Two-Prong Plugs
Tools marked Double Insulated do not require grounding. They have a special double insulation
system which satisfies OSHA requirements and complies with the applicable standards of
Underwriters Laboratories, Inc., the Canadian Standard Association, and the National Electrical Code.
(See Figure B.)
Double insulated tools may be used in either of the 120 volt outlets shown in the following illustration.

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Extension Cords
⚠WARNING
USE A PROPER EXTENSION CORD. Make sure your extension cord is in good condition. When
using an extension cord, be sure to use one heavy enough to carry the current your product will
draw. An undersized cord will cause a drop in line voltage, resulting in loss of power and cause
overheating.
Be sure your extension cord is properly wired and in good condition. Always replace a damaged
extension cord or have it repaired by a qualified person before using it. Protect your extension
cords from sharp objects, excessive heat and damp or wet areas.
Grounded tools require a 3-wire extension cord. Double Insulated tools can use either a 2- or 3-
wire extension cord.
As the distance from the supply outlet increases, you must use a heavier gauge extension cord.
Using extension cords with inadequately sized wire causes a serious drop in voltage, resulting in
loss of power and possible tool damage.
The smaller the wire’s gauge number, the greater the capacity of the cord. For example, a 14-
gauge cord can carry a higher current than a 16-gauge cord. Minimum extension cord wire size is
shown in the following table:
Minimum Wire Size Of Extension Cords
Nameplate AMPS
Cord Length
25'
50'
100'
150'
0-6
18 AWG
16 AWG
16 AWG
14 AWG
6-10
18 AWG
16 AWG
14 AWG
12 AWG
10-12
16 AWG
16 AWG
14 AWG
12 AWG
12-16
14 AWG
12 AWG
NOT RECOMMENDED
When using more than one extension cord to make up the total length, make sure each cord
contains at least the minimum wire size required.
If you are using one extension cord for more than one tool, add the nameplate amperes and use
the sum to determine the required minimum cord size.
If you are using an extension cord outdoors, make sure it is marked with the suffix W-A (Win
Canada) to indicate it is acceptable for outdoor use.
Make sure your extension cord is properly wired and in good electrical condition. Always replace
a damaged extension cord or have it repaired by a qualified electrician before using it.
Protect your extension cords from sharp objects, excessive heat, and damp or wet areas.

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Main Parts of Saw

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Reference
Subassembly
1
trigger switch
2
lock-off button
3
screws for shield flake
4
disk guard
5
front spark shield
6
cutting off disc
7
spindle lock
8
rear spark shield
9
base
10
rubber foot
11
Vice lock release lever
12
vice handle
13
vice handle nut
14
vice
15
fence
16
lockdown knob
17
depth stop
18
hex key

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Assembly Instructions
⚠WARNING
Always remove the plug from the power source.
Replacing a Cut-Off Disc
1. Loosen and remove the screws for shield flake (fig. 1).
2. Hold the spindle lock lever and at the same time, rotate the hex key supplied to remove the disc
bolt. Note that the bolt unscrews in a counter-clockwise direction (fig 2 & 3).
3. Clean any grinding dust from the inner flange after checking that it is in good condition.
Fig. 6

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4. Replace and turn the new disc by hand, ensuring that it rotates fully and does not wobble (fig 4).
Tighten the bolt in a clockwise direction.
5. Replace the front spark shield by locating the center pivot section of the spark shield into the
raised center section of the upper disc guard (fig 4).
Before Each Use
⚠WARNING
Wear eye protection.
Do not operate saw without guards in place.
Check for misalignment or binding of moving parts, breakage of parts and any other condition that
may affect the power tool’s operation.
The blade is firmly clamped in the blade holder.
The blade is sharp and in good condition.
The workpiece is properly secured.
Make sure there are no nails, screws, clamps or foreign materials in the path of the saw blade.
Operating Instructions
⚠WARNING
Wear eye protection.
Keep hands out of path of saw wheel.
Do not operate saw without guards in place.
Do not perform any operation freehand.
Never reach around wheel blade.
Turn off tool and wait for wheel blade to stop before moving workpiece or changing settings.
Do not force the saw. Use only enough force to keep the blade cutting. Excessive pressure on the
blade will cause it to bend and twist, which may result in breaking the blade.

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Adjusting the Machine Head
Push the machine head down, and at the same time, insert the lock down knob (fig 5) into the hole to
lower the head, confirming that it’s attached. Similarly, pull the lock down knob out of the hole to raise
the machine head upward.
Note: Ensure that the depth stop is adjusted to the correct height before beginning operation. The
adjustable depth stop is threaded into the base of the machine at the rear. By raising and lowering the
depth stop bolt (fig 6) with the hex key, the spring tension can be controlled. When tightening the
depth stop bolt, the spring tension is enhanced, while loosening it, the tension is weakened.

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Operating
1. Push the lock-off button and pull the trigger to start the saw.
2. Bring the disc down onto the workpiece and allow it to cut its way through the workpiece without
undue force (fig 7).
3. Once the cut is finished, raise the arm to clear the disc from the workpiece, release the trigger
and the cut off grinder will stop. Note that the disc will continue to run for a few revolutions even
though the grinder is switched off. Keep your hands away from the moving disc.
Adjusting the Cutting Angle

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To change the cutting angle, loosen the 2 hex screws securing the fence using the hex key supplied
(fig 8).
1. Move the rear fence to the desired angle using the scale as a guide (fig. 9).
2. Tighten the 2 hex bolts to secure the fence is in position.
Attaching the Vice Handle
The vice can be adjusted quickly by pulling the vice handle nut.
1. Pulling the knob down (fig 10) will loosen the vice handle.
2. Pulling the knob up will tighten the vice handle.
After Each Use
⚠WARNING
Never touch the blade during or immediately after use. After use the blade is too hot to be
touched.

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Store idle power tools out of the reach of children and do not allow persons unfamiliar with the
power tool or these instructions to operate the saw.
Maintenance
⚠WARNING
Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are
less likely to bind and are easier to control.
Always ensure that the saw is switched off and the plug is removed from the power point before
making and adjustments or maintenance procedures.
Maintain the saw by adopting a program of conscientious repair and maintenance in accordance with
the following recommended procedures. It is recommended that the general condition of any tool be
examined before it is used. Keep your tool in good repair. Keep all cutting tools sharp and clean.
Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to
control. Keep handles dry, clean, and free from oil and grease. The following chart is based on a
normal operation schedule.
Maintenance Interval
Maintenance Point
Daily before operating
Check for misalignment or binding of moving parts.
Troubleshooting
Use the table below to troubleshoot problems before contacting service personnel or your local
dealer. If the problem continues after troubleshooting, call your local dealer for assistance.
Failure
Possible Cause
Corrective Action
Saw will not start.
Cord is not connected
Check that cord is plugged in.
Internal damage or wear.
Have technician service tool.
Turn off saw and allow it to cool.
Performance
decreases over
time.
Accessory dull or damaged.
Keep cutting accessories sharp.
Replace as needed.
Carbon brushes worn or damaged.
Have qualified technician replace
brushes.
Saw is
overheating.
Saw is forced to work too fast.
Allow saw to work at its own rate.
Accessory misaligned.
Check and correct accessory to fence
and/or table alignment.

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Parts Diagram
Parts List
Reference
Part Description
Quantity
1
rivet
1
2
adjusting handle
1
3
rod
1
4
flat washer
1
5
open pin
1
6
advancing nut
1
7
spring
1
8
support
1
9
hexagon
1
10
spring washer
1
11
adjustable pliers board
1

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Reference
Part Description
Quantity
12
hexagon bolt
1
13
fixed pliers board
1
14
hexagon bolt
2
15
spring washer
1
16
flat washer
1
17
hexagon bolt
1
18
hexagon nut
1
19
fixation pin
1
20
cross screw
1
21
spring washer
4
22
spring
1
23
spring washer
2
24
fixation pin
1
25
pin
1
26
anti-loose nut
2
27
chain
1
28
hexagon holt
1
29
spring
1
30
hexagon bolt
1
31
metal base
1
32
rubber foot
1
33
anti-dust board
1
34
connecting rod
1
35
flat washer
1
36
anti-loose nut
1
37
rivet
1
38
movable rod
1
39
cross screw
2
40
flat washer
1
41
steel hoop
1
42
hexagon nut
1
43
anti-loose nut
1
44
gear box
1
45
ball bearing
1
46
spring washer
1
47
big gear
1
48
ball bearing
1
49
woodruff key
1
50
spindle
1
51
bearing cover
1
52
fixation washer
1
53
cross screw
1
54
fixation cover
1
55
hexagon nut
1
56
flat washer
1
57
adjustable protecting
1
58
spring washer
1
59
movable cover
1
60
lower flange
1
61
wheel
1
62
upper flange
1
63
cable clam
1
64
housing
1
65
cross screw
1

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Reference
Part Description
Quantity
66
fixation washer
1
67
inductance
1
68
drawn
1
69
stator
1
70
ball bearing
1
71
rotor
1
72
ball bearing
1
73
anti-wind ring
1
74
cross screw
1
75
screw
1
76
cross screw
1
77
rear cover
1
78
carbon brush holder
1
79
carbon brush
1
80
carbon brush cover
1
81
cross screw
1
82
cross screw
1
83
cross screw
1
84
switch
1
85
capacitor
1
86
plastic support
1
87
left housing
1
88
right housing
1
89
cord plug
1
90
cross screw
1
91
anti-bending protection
1
92
anti-lock spring
1
93
anti-lock switch
1
94
soft starter
1
Replacement Parts
For replacement parts and technical questions, please call Customer Service at 1-800-222-5381.
Not all product components are available for replacement. The illustrations provided are a
convenient reference to the location and position of parts in the assembly sequence.
When ordering parts, the following information will be required: item description, item model
number, item serial number/item lot date code, and the replacement part reference number.
The distributor reserves the rights to make design changes and improvements to product lines
and manuals without notice.

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Limited Warranty
Northern Tool and Equipment Company, Inc. ("We'' or ''Us'') warrants to the original purchaser only
(''You'' or ''Your'') that the Ironton product purchased will be free from material defects in both
materials and workmanship, normal wear and tear excepted, for a period of one year from date of
purchase. The foregoing warranty is valid only if the installation and use of the product is strictly in
accordance with product instructions. There are no other warranties, express or implied, including the
warranty of merchantability or fitness for a particular purpose. If the product does not comply with this
limited warranty, Your sole and exclusive remedy is that We will, at our sole option and within a
commercially reasonable time, either replace the product or product component without charge to You
or refund the purchase price (less shipping). This limited warranty is not transferable.
Limitations on the Warranty
This limited warranty does not cover: (a) normal wear and tear; (b) damage through abuse, neglect,
misuse, or as a result of any accident or in any other manner; (c) damage from misapplication,
overloading, or improper installation; (d) improper maintenance and repair; and (e) product alteration
in any manner by anyone other than Us, with the sole exception of alterations made pursuant to
product instructions and in a workmanlike manner.
Obligations of Purchaser
You must retain Your product purchase receipt to verify date of purchase and that You are the original
purchaser. To make a warranty claim, contact Us at 1-800-222-5381, identify the product by make
and model number, and follow the claim instructions that will be provided. The product and the
purchase receipt must be provided to Us in order to process Your warranty claim. Any returned
product that is replaced or refunded by Us becomes our property. You will be responsible for return
shipping costs or costs related to Your return visit to a retail store.
Remedy Limits
Product replacement or a refund of the purchase price is Your sole remedy under this limited warranty
or any other warranty related to the product. We shall not be liable for: service or labor charges or
damage to Your property incurred in removing or replacing the product; any damages, including,
without limitation, damages to tangible personal property or personal injury, related to Your improper
use, installation, or maintenance of the product or product component; or any indirect, incidental or
consequential damages of any kind for any reason.
Assumption of Risk
You acknowledge and agree that any use of the product for any purpose other than the specified
use(s) stated in the product instructions is at Your own risk.
Governing Law
This limited warranty gives You specific legal rights, and You also may have other rights which vary
from state to state. Some states do not allow limitations or exclusions on implied warranties or
incidental or consequential damages, so the above limitations may not apply to You. This limited
warranty is governed by the laws of the State of Minnesota, without regard to rules pertaining to
conflicts of law. The state courts located in Dakota County, Minnesota shall have exclusive jurisdiction
for any disputes relating to this warranty.