Irt Singleheater sh 312 series User manual

Title

750598 SingleHeater Cassette

Manual EN

Author

Andreas Lundevall

Version

1 of 20

Date

2014-09-29

SingleHeater

Instruction manual

Title

750598 SingleHeater Cassette

Manual EN

Author

Andreas Lundevall

Version

2 of 20

Date

2014-09-29

List of contents

Application fields......................................................................................................................................................................................3

Product description..................................................................................................................................................................................4

Technical data..........................................................................................................................................................................................5

Risks ........................................................................................................................................................................................................7

Installation instruction..............................................................................................................................................................................8

Electrical diagram ..................................................................................................................................................................................10

Operating instructions ............................................................................................................................................................................11

Maintenance...........................................................................................................................................................................................12

Trouble shooting ....................................................................................................................................................................................14

Spare parts list ......................................................................................................................................................................................15

Owner instructions .................................................................................................................................................................................16

Declaration of incorporation according to 2006/42/EC annex II 1B ......................................................................................................17

Title

750598 SingleHeater Cassette

Manual EN

Author

Andreas Lundevall

Version

3 of 20

Date

2014-09-29

Application fields

The SingleHeater with control unit is a complete, miniaturized IRT unit for drying and heating. Other examples of applications could be hardening,

shrinking, melting and gelatinization.

The SingleHeater is compact and easy to install.

If a larger area is to be heated, several cassettes can be installed at regular spacing in width or length.

The considerable flexibility means that the system can be used for heating and drying. Several power ratings are available.

Title

750598 SingleHeater Cassette

Manual EN

Author

Andreas Lundevall

Version

4 of 20

Date

2014-09-29

Product description

The cassette consists of a complete, encapsulated IR cassette for heating and drying, and has an integral fan for internal cooling, also available with

external fan.

The cassette is supplied ready for electrical connection and mechanical installation. There is a number of different cables types to choose from all

equipped with a connection plug.

The lamp is protected by a steel grid, also available with Quarts glass.

The cassette has built-in overheating protection switch to be built into the control system.

Title

750598 SingleHeater Cassette

Manual EN

Author

Andreas Lundevall

Version

5 of 20

Date

2014-09-29

Technical data

Electrical Data

3.1

Model:

Nom.

Power (kW)

Nom.

Current (A)

Nom.

Voltage (V)

Rec.

Fuse(A)

SH***311223

4,3

230

10 (slow)

SH***322

8,7

230

10 (slow)

SH***332

230

16 (slow)

#SHE**342

17,4

230

20 (slow)

SH***524

400

10 (slow)

SH***734

7,5

400

10 (slow)

# = Only with external cooling

Environment:

3.2

Description:

Classification of degrees of protection

IP 2X

Max ambient temperature

45°C

13=360mm lamp

5=500mm lamp

7=790mm lamp

21=1kW lamp

2=2kW lamp

3=3kW lamp

4=4kW lamp

32=230V lamp

4=400V lamp

Title

750598 SingleHeater Cassette

Manual EN

Author

Andreas Lundevall

Version

6 of 20

Date

2014-09-29

Size

3.3

Model:

Weight (Kg) I/E

Length A

(mm)

Height B##

(mm)

Depth C

(mm)

C-C(D)

Min. Airflow Cooling

m3/h

SHI4*5*6312

1,8/1,1

363

92/97

244

SH***322

“

SH***332

“

SHE **342

“

SH***524

2,1/1,4

503

“

SH***734

2,8/2,1

793

“

## Height with Protection Net / Height with Protection Glass

4I= Integrated fan

E= External fan

5N= Net protection

G= Glass protection

6E= Elliptic reflector

P= Parabolic reflector

Title

750598 SingleHeater Cassette

Manual EN

Author

Andreas Lundevall

Version

7 of 20

Date

2014-09-29

Risks

Warning!

Intense radiant heat

Avoid looking directly into active IR light.

The surfaces of the SingleHeater could be hot.

Heating of sections of human bodies (hands face etc.) is not permissible.

Warning!

The SingleHeater must not be used in areas where the solvent content in the atmosphere exceeds 25% of the lower explosion limit (Please

refer to the EN 1010 and EN 1127 standards plus draught standard prEN 1539).

At installation of cassettes a distance of at least 100 mm to any stationary flammable material must be maintained.

Before use make sure to:

•Read the manual for SingleHeater

•Inform personal how to use the SingleHeater

•Disconnect the cable to the SingleHeater before service.

•Ask an expert to do the work. Only trained electricians should do any electrical installation work

•Unauthorised tampering invalidates the guarantee

Title

750598 SingleHeater Cassette

Manual EN

Author

Andreas Lundevall

Version

8 of 20

Date

2014-09-29

Installation instruction

Check that the contents correspond with the dispatch note.

Install the cassettes in the intended locations. Be careful when handling and installing the cassette.

NOTE! Electrical connections must only be made by a competent electrician.

The SingleHeater can be installed side by side or lengthways.

The width of the warmed area can be adjusted by installing the cassettes at an angle. Maximum heating width is 270 mm for the 360 mm cassette,

400 mm for the 500 mm cassette and 690 mm for the 790 mm cassette.

Cassettes with external fans can be installed with a minimum gap of 10 mm between each unit. In case of integrated fan a distance of at least 100

mm between the cassettes is valid.

External fans should be used in high ambient temperatures >45°C or in dirty environments.

Cassettes should be shielded to prevent any irritating light leakage.

At installation of cassettes a distance of at least 100 mm to any stationary flammable material must be maintained.

Attachment:

At the upper side of the SingleHeater there are two M6 screws with a distance of 244mm

Along the sides of the SingleHeater profile there are slots designed to fit a M6 hex nut to enable mounting without fixed locations, which increase the

adjustability.

Title

750598 SingleHeater Cassette

Manual EN

Author

Andreas Lundevall

Version

9 of 20

Date

2014-09-29

Example of cassette positioning

5.1

Angled positioning of one or more cassettes is made in order to obtain an even heating of the required width. See picture below.

Title

750598 SingleHeater Cassette

Manual EN

Author

Andreas Lundevall

Version

10 of 20

Date

2014-09-29

Electrical diagram

External fan

Internal Fan

Title

750598 SingleHeater Cassette

Manual EN

Author

Andreas Lundevall

Version

11 of 20

Date

2014-09-29

Operating instructions

•The fan should always be on when the IR-lamp is on.

•The fan should be on 3 min after the IR-lamp is turned off.

Title

750598 SingleHeater Cassette

Manual EN

Author

Andreas Lundevall

Version

12 of 20

Date

2014-09-29

Maintenance

Weekly

Check each week that the bulbs light up when the cassette is in operation. A damaged bulb will cause uneven temperature on the heated surface.

Also check that all cables are undamaged. A damaged cable can be lethally dangerous!

Monthly

Check the gold reflectors. Damaged or very dirty gold reflectors can cause damage to the reflector body and/or the cassette.

Every quarter

The air filter should be changed once a quarter. If the surface of the filter gets soiled earlier, the filter should be changed (cleaned).

Title

750598 SingleHeater Cassette

Manual EN

Author

Andreas Lundevall

Version

13 of 20

Date

2014-09-29

Lamp replacement

8.1

NOTE! Disconnect the cassette before service.

Remove lamp

1. Loosen the mounting screws at both of the end covers (Torx T20). See picture below.

2. Loosen both of the end covers.

3. Pull the protection out of the slide. The screws for the lamp holders will be accessible.

4. Loosen the lamp end screws (PH2 Chisel) and remove the lamp.

Attach lamp

8.2

NOTE! Do not touch the IRT-lamp directly. Keep the protection paper around the lamp until the fitting is ready.

1. Fix the lamp in one of the Lamp holders. Make sure that the terminal strip gets as far as possible underneath the square clamp. Fasten the screw.

Bend the other lamp end with the finger and fix it as the first one. See picture below.

2. Focus the IRT-lamp by centralizing it sideways in the reflector body.

3. Focus the IRT-lamp by centralizing it lengthways in the reflector body Remove the lamp protection paper

4. Push the protection back into the slide and attached the end covers

Filter replacement

8.3

Note! The filters are disposable and should not be reused.

1. Use a screw driver to open the filter box.

2. Remove the used filter.

3. Insert the new filter.

4. Close the filter box.

Title

750598 SingleHeater Cassette

Manual EN

Author

Andreas Lundevall

Version

14 of 20

Date

2014-09-29

Trouble shooting

Malfunctions

Possible fault

Rectification

Some lamps do not light up

Defective lamp

One supply phase has failed

Incorrect connection

Change lamp

Check fuses

Check electrical connections in wiring

diagram

No lamps light up or all lamps go out

during operation

Short circuit/damaged cable

Incorrect connection

Temperature switch in cassette tripped

Check fuses. Change any defective component.

Check electrical connections in wiring diagram.

Check fans, filters, hoses and ambient

temperature. Reset by pressing on the temp

switch reset button indicated in the display of the

control unit.

Title

750598 SingleHeater Cassette

Manual EN

Author

Andreas Lundevall

Version

15 of 20

Date

2014-09-29

Spare parts list

Pos

Description

Art.nr

Pos

Description

Art.nr

Gold foil

Art.nr

Net

Art.nr

Glass

1 Fan 120822 15 Reflector P360 102238 193647 193992

2 Filter 103055 16 Reflector E360 104074 193647 193992

3 IR-lamp 360 mm 1 kW 102700 17 Reflector P500 102154 193838 193993

4 IR-lamp 360 mm 2 kW 102699 18 Reflector E500 102539 193838 193993

5 IR-lamp 360 mm 3 kW 105074 19 Reflector P790 102155 193646 194477

6 IR-lamp 500 mm 2 kW 102706 20 Reflector E790 102696 193646 194477

7 IR-lamp 790 mm 3 kW 102701

Pos

Description

Art.nr

8 Lamp holder 109790 21 Temp switch 716098

9 Cable assy. 5p SHE360 716094 22 External Fan G2E108 121454

10 Cable assy. 5p SHE500 716201 23 External Fan G2E140 122295

11 Cable assy. 5p SHE790 716099 24 Filter for fan 121454 140104

12 Cable assy. 7p SHI360 716095 25 Filter for fan 122295 140105

13 Cable assy. 7p SHI500 716202

14 Cable assy. 7p SHI790 716200

9,10,11,12,13,14

3,4,5,6,7

15,16,17,18,19,20

Net

3,4,5,6,7

15,16,17,18,19,20

Glass

Title

750598 SingleHeater Cassette

Manual EN

Author

Andreas Lundevall

Version

16 of 20

Date

2014-09-29

Owner instructions

The owner of the Single Heater must, as regards the manual and present conditions at site, produce understandable directions for use and at an

understandable language for the users. The directions for use must be available on a well known place for the user.

The user of Single Heater must follow the instructions.

Title

750598 SingleHeater Cassette

Manual EN

Author

Andreas Lundevall

Version

17 of 20

Date

2014-09-29

Declaration of incorporation according to 2006/42/EC annex II 1B

Hedson Technologies AB

Box 1530

SE-462 28 VÄNERSBORG

Sweden

Declare under our sole responsibility that the product:

SingleHeater

to which this declaration relates is in conformity with the following standard(s) or other normative document(s)

EN 60204-1 Safety of Machinery - Electrical equipment of machines

EN 61000-6-3 Electromagnetic Compatibility Generic Emission Standard.

EN 61000-6-2 Electromagnetic Compatibility Generic Immunity Standard.

EN-ISO 12100 Safety of Machinery

EN ISO 9001:2008 Quality Management System

EN 61000-3-11 Electro-magnetic Compatibility

EN 12198-1:2008 Safety of Machinery, Optical radiation categorization: Infra-red light Category 2

Compliance statement:

The maximum value of the system impedance (Zmax) is 0.044 ohm for the phase lines and 0.030 ohm for the neutral at the interface between a

public supply network and a user’s installation.

following the provisions of Directive

2006/42/EC Machine Directive

2006/95/EC Low Voltage Directive

2004/108/EC Electromagnetic Compatiblity

2011/65/EURestriction of the use of certain hazardous substances (RoHS)

Starting operation of this machinery part is not allowed as long as it is not assembled into the main installation or not all necessary safety devices