ITC TEKDOS FP Series Operation instructions

TEKDOS FP
ENGLISH

SAFETY RULES
To avoid personal or enviromental damages and to guarantee a proper
operation of the equipment, the staff in charge of the installation, set up and
maintenance of the equipment must follow the instructions of this manual,
specially those recommendations and warnings explicitly detailed. In addition,
specific instructions for the chemical products to be dosed should be followed.
SAFETY RULES
To avoid personal or enviromental damages and to guarantee a proper
operation of the equipment, the staff in charge of the installation, set up and
maintenance of the equipment must follow the instructions of this manual,
specially those recommendations and warnings explicitly detailed. In addition,
specific instructions for the chemical products to be dosed should be followed.

INDEX
1.-GENERAL DESCRIPTION 4
2.-UNPACKING AND STORAGE 5
3.-TECHNICAL FEATURES 6
4.-OPERATION 9
5.- INSTALLATION
General considerations 9
Electric connection 11
Hydraulic connection 12
General installation scheme 13
6.- START UP 14
7.- MAINTENANCE
Parts list Tekdos FP 56-J 16
Parts list Tekdos FP 56-L 20
Periodical maintenance 24
Problems: causes and solutions 25
CE APPROVAL DECLARATION 26
WARRANTY 26
INDEX
1.-GENERAL DESCRIPTION 4
2.-UNPACKING AND STORAGE 5
3.-TECHNICAL FEATURES 6
4.-OPERATION 9
5.- INSTALLATION
General considerations 9
Electric connection 11
Hydraulic connection 12
General installation scheme 13
6.- START UP 14
7.- MAINTENANCE
Parts list Tekdos FP 56-J 16
Parts list Tekdos FP 56-L 20
Periodical maintenance 24
Problems: causes and solutions 25
CE APPROVAL DECLARATION 26
WARRANTY 26

4
It is made up as follows:
1.- GENERAL DESCRIPTION
These series allows many injection possibilities depending on the head selected.
The available heads are from 0.7 to 940 l/h (0.2 to 248 gph).
In case there is any doubt about compatibility of materials with the products to be
used please contact ITC S.L. Technical Service.
Dosing flow is adjustable with no need to stop the pump from 0% to 100% of its
capacity.
Tekdos FP series are plunger dosing pumps for continuous operation under hard
process conditions.
This is a positive return pump with packing plunger head. A non-loss-motion
mechanism, with variable eccentric regulation produces a high accuracy dosing
while smooth and safe operation.
The TEKDOS series are heavy duty pumps for continuous operation in extreme
temperature conditions, high pressure, high viscosity and hazardous areas (ATEX).
Designed according API675 standards, this pump matches the high accuracy
requirements of this standard such as repeatability and linearity, in any operation
conditions.
Applications:
Oil & Gas
Petrochemical industry
Industrial processes
Boilers
Water treatment
Pulp & paper
Motor
Cylinder
Block
Regulator
Injection valve
Suction valve
4
It is made up as follows:
1.- GENERAL DESCRIPTION
These series allows many injection possibilities depending on the head selected.
The available heads are from 0.7 to 940 l/h (0.2 to 248 gph).
In case there is any doubt about compatibility of materials with the products to be
used please contact ITC S.L. Technical Service.
Dosing flow is adjustable with no need to stop the pump from 0% to 100% of its
capacity.
Tekdos FP series are plunger dosing pumps for continuous operation under hard
process conditions.
This is a positive return pump with packing plunger head. A non-loss-motion
mechanism, with variable eccentric regulation produces a high accuracy dosing
while smooth and safe operation.
The TEKDOS series are heavy duty pumps for continuous operation in extreme
temperature conditions, high pressure, high viscosity and hazardous areas (ATEX).
Designed according API675 standards, this pump matches the high accuracy
requirements of this standard such as repeatability and linearity, in any operation
conditions.
Applications:
Oil & Gas
Petrochemical industry
Industrial processes
Boilers
Water treatment
Pulp & paper
Motor
Cylinder
Block
Regulator
Injection valve
Suction valve

5
Code formulation
2.- UNPACKING AND STORAGE
The original packing is prepared so that carriage and storing of the product do
not cause any damage to the product, as long as this is done far from heat
sources and in dry, ventilated spaces.
Inside packing we include:
- TEKDOS FP dosing pump
- Handbook
- Oil:
Tekdos FP 56-J (170cm )
Tekdos FP 56-L (850cm )
3
3
J: 0.25Hp 3Ph
L: 1Hp 3Ph
56 - L P 4 6 - P 22 I I K- Ex
P : Plunger
4 : 24 mm
3 : 12 mm
II : AISI 316L
P5: 5 mm
P11: 11 mm
P16: 16 mm
P22: 22 mm
P32: 32 mm
P40:
P46:
P64:
80 mm
90 mm
ø
ø
ø
ø
ø
ø
ø
ø
ø
ø
ø
ø
ø
P8: 8 mm
P13: 13 mm
P17: 17 mm
40 mm
46 mm
64 mm
P80:
P90:
ø PLUNGER DOSING HEAD
MOTOR
Eex de IICT4
ATEX
CONNECTION
J: 1/4"
K: 1/2"
O: 1"
X: 1"1/4
3
4: 100 Strokes/min.
5: 150 Strokes/min
6: 200 Strokes/min.
: 50 Strokes/min.
FREQUENCY
HEAD STROKE
5
Code formulation
2.- UNPACKING AND STORAGE
The original packing is prepared so that carriage and storing of the product do
not cause any damage to the product, as long as this is done far from heat
sources and in dry, ventilated spaces.
Inside packing we include:
- TEKDOS FP dosing pump
- Handbook
- Oil:
Tekdos FP 56-J (170cm )
Tekdos FP 56-L (850cm )
3
3
J: 0.25Hp 3Ph
L: 1Hp 3Ph
56 - L P 4 6 - P 22 I I K- Ex
P : Plunger
4 : 24 mm
3 : 12 mm
II : AISI 316L
P5: 5 mm
P11: 11 mm
P16: 16 mm
P22: 22 mm
P32: 32 mm
P40:
P46:
P64:
80 mm
90 mm
ø
ø
ø
ø
ø
ø
ø
ø
ø
ø
ø
ø
ø
P8: 8 mm
P13: 13 mm
P17: 17 mm
40 mm
46 mm
64 mm
P80:
P90:
ø PLUNGER DOSING HEAD
MOTOR
Eex de IICT4
ATEX
CONNECTION
J: 1/4"
K: 1/2"
O: 1"
X: 1"1/4
3
4: 100 Strokes/min.
5: 150 Strokes/min
6: 200 Strokes/min.
: 50 Strokes/min.
FREQUENCY
HEAD STROKE

3.- TECHNICAL FEATURES
l/h gph
l/h gph
CODE
60Hz
FLOW
PRESSURE
bar
psi
56-JP33-P5IIJ 0.7 0.2 0.8 0.2 70 1015 1/4" - 1/4" (DB) 0.186 0.25
56-JP43-P5IIJ 1.4 0.4 1.7 0.4 70 1015 1/4" - 1/4" (DB) 0.186 0.25
56-JP33-P8IIJ 1.9 0.5 2.3 0.6 70 1015 1/4" - 1/4" (DB) 0.186 0.25
56-JP43-P8IIJ 3.7 1.0 4.4 1.2 70 1015 1/4" - 1/4" (DB) 0.186 0.25
56-JP33-P13IIJ 5.0 1.3 6.0 1.6 45 653 1/4" - 1/4" (DB) 0.186 0.25
56-JP33-P17IIJ 8.5 2.2 10.2 2.7 26 377 1/4" - 1/4" (DB) 0.186 0.25
56-JP43-P13IIJ 9.9 2.6 11.9 3.1 45 653 1/4" - 1/4" (DB) 0.186 0.25
56-JP33-P22IIJ 14.0 3.7 16.8 4.4 16 232 1/4" - 1/4" (DB) 0.186 0.25
56-JP43-P17IIJ 17.0 4.5 20.4 5.4 26 377 1/4" - 1/4" (DB) 0.186 0.25
56-JP43-P22IIJ 28.0 7.4 33.6 8.8 16 232 1/4" - 1/4" (DB) 0.186 0.25
56-JP33-P32IIJ 30.0 7.9 36.0 9.5 7.5 109 1/4" - 1/4" (DB) 0.186 0.25
56-JP33-P40IIK 47.0 12.4 56.4 14.8 4.7 68 1/2" - 1/2" 0.186 0.25
56-JP43-P32IIJ 60.0 16.0 72.0 18.9 7.5 109 1/4" - 1/4" (DB) 0.186 0.25
56-JP43-P40IIK 94.0 25.0 113 29.7 4.7 68 1/2" - 1/2" 0.186 0.25
CONNECTION
MOTOR
Kw Hp
(DB = double ball)
56-LP36-P8IIJ 3.7 1.0 4.4 1.2 350 5075 1/4" - 1/4" (DB) 0.75 1
56-LP36-P11IIJ 7,0 1,8 8,4 2,2 263 3814 0,75 1
56-LP46-P8IIJ 7,4 2,0 8,9 2,3 350 5075 0,75 1
56-LP46-P11IIJ 14,0 3,7 16,8 4,4 263 3814 0,75 1
56-LP36-P16IIJ 14,5 3,8 17,4 4,6 124 1798 0,75 1
56-LP36-P22IIK 28,0 7,4 33,6 8,9 65 942 1/2"-1/2" 0,75 1
56-LP46-P16IIJ 29,0 7,7 34,8 9,2 124 1798 1/4"-1/4" 0,75 1
56-LP46-P22IIK 56,0 14,8 67,2 17,7 65 942 1/2"-1/2" 0,75 1
56-LP36-P32IIK 60,0 15,8 72,0 19,0 31 450 1/2"-1/2" 0,75 1
56-LP36-P40IIK 93,0 24,6 112 29,5 20 290 1/2"-1/2" 0,75 1
56-LP46-P32IIK 119 31,4 143 37,7 31 450 1/2"-1/2" 0,75 1
56-LP36-P46IIK 123 32,5 148 39,0 15 217 1/2"-1/2" 0,75 1
56-LP46-P40IIK 185 48,9 222 58,6 20 290 1/2"-1/2" 0,75 1
56-LP36-P64IIO 240 63,4 288 76,1 7,5 109 1"-1" 0,75 1
56-LP46-P46IIK 245 64,7 294 77,6 15 217 1/2"-1/2" 0,75 1
56-LP36-P80IIX 372 98,2 446 118 5 72,5 1 1/4"-1 1/4" 0,75 1
56-LP36-P90IIX 470 124 564 149 4 58 1 1/4"-1 1/4" 0,75 1
56-LP46-P64IIO 479 126 575 152 7,5 109 1" - 1" 0,75 1
56-LP46-P80IIX 743 196 892 235 5 72,5 1 1/4"-1 1/4" 0,75 1
56-LP46-P90IIX 940 248 1128 298 4 58 1 1/4"-1 1/4" 0,75 1
1/4" - 1/4" (DB)
1/4" - 1/4" (DB)
1/4" - 1/4" (DB)
1/4" - 1/4" (DB)
(DB)
(DB)
(DB)
(DB)
(DB)
(DB)
(DB)
(DB)
(DB)
6
TEKDOS FP 56-J
TEKDOS FP 56-L
50Hz
3.- TECHNICAL FEATURES
l/h gph
l/h gph
CODE
60Hz
FLOW
PRESSURE
bar
psi
56-JP33-P5IIJ 0.7 0.2 0.8 0.2 70 1015 1/4" - 1/4" (DB) 0.186 0.25
56-JP43-P5IIJ 1.4 0.4 1.7 0.4 70 1015 1/4" - 1/4" (DB) 0.186 0.25
56-JP33-P8IIJ 1.9 0.5 2.3 0.6 70 1015 1/4" - 1/4" (DB) 0.186 0.25
56-JP43-P8IIJ 3.7 1.0 4.4 1.2 70 1015 1/4" - 1/4" (DB) 0.186 0.25
56-JP33-P13IIJ 5.0 1.3 6.0 1.6 45 653 1/4" - 1/4" (DB) 0.186 0.25
56-JP33-P17IIJ 8.5 2.2 10.2 2.7 26 377 1/4" - 1/4" (DB) 0.186 0.25
56-JP43-P13IIJ 9.9 2.6 11.9 3.1 45 653 1/4" - 1/4" (DB) 0.186 0.25
56-JP33-P22IIJ 14.0 3.7 16.8 4.4 16 232 1/4" - 1/4" (DB) 0.186 0.25
56-JP43-P17IIJ 17.0 4.5 20.4 5.4 26 377 1/4" - 1/4" (DB) 0.186 0.25
56-JP43-P22IIJ 28.0 7.4 33.6 8.8 16 232 1/4" - 1/4" (DB) 0.186 0.25
56-JP33-P32IIJ 30.0 7.9 36.0 9.5 7.5 109 1/4" - 1/4" (DB) 0.186 0.25
56-JP33-P40IIK 47.0 12.4 56.4 14.8 4.7 68 1/2" - 1/2" 0.186 0.25
56-JP43-P32IIJ 60.0 16.0 72.0 18.9 7.5 109 1/4" - 1/4" (DB) 0.186 0.25
56-JP43-P40IIK 94.0 25.0 113 29.7 4.7 68 1/2" - 1/2" 0.186 0.25
CONNECTION
MOTOR
Kw Hp
(DB = double ball)
56-LP36-P8IIJ 3.7 1.0 4.4 1.2 350 5075 1/4" - 1/4" (DB) 0.75 1
56-LP36-P11IIJ 7,0 1,8 8,4 2,2 263 3814 0,75 1
56-LP46-P8IIJ 7,4 2,0 8,9 2,3 350 5075 0,75 1
56-LP46-P11IIJ 14,0 3,7 16,8 4,4 263 3814 0,75 1
56-LP36-P16IIJ 14,5 3,8 17,4 4,6 124 1798 0,75 1
56-LP36-P22IIK 28,0 7,4 33,6 8,9 65 942 1/2"-1/2" 0,75 1
56-LP46-P16IIJ 29,0 7,7 34,8 9,2 124 1798 1/4"-1/4" 0,75 1
56-LP46-P22IIK 56,0 14,8 67,2 17,7 65 942 1/2"-1/2" 0,75 1
56-LP36-P32IIK 60,0 15,8 72,0 19,0 31 450 1/2"-1/2" 0,75 1
56-LP36-P40IIK 93,0 24,6 112 29,5 20 290 1/2"-1/2" 0,75 1
56-LP46-P32IIK 119 31,4 143 37,7 31 450 1/2"-1/2" 0,75 1
56-LP36-P46IIK 123 32,5 148 39,0 15 217 1/2"-1/2" 0,75 1
56-LP46-P40IIK 185 48,9 222 58,6 20 290 1/2"-1/2" 0,75 1
56-LP36-P64IIO 240 63,4 288 76,1 7,5 109 1"-1" 0,75 1
56-LP46-P46IIK 245 64,7 294 77,6 15 217 1/2"-1/2" 0,75 1
56-LP36-P80IIX 372 98,2 446 118 5 72,5 1 1/4"-1 1/4" 0,75 1
56-LP36-P90IIX 470 124 564 149 4 58 1 1/4"-1 1/4" 0,75 1
56-LP46-P64IIO 479 126 575 152 7,5 109 1" - 1" 0,75 1
56-LP46-P80IIX 743 196 892 235 5 72,5 1 1/4"-1 1/4" 0,75 1
56-LP46-P90IIX 940 248 1128 298 4 58 1 1/4"-1 1/4" 0,75 1
1/4" - 1/4" (DB)
1/4" - 1/4" (DB)
1/4" - 1/4" (DB)
1/4" - 1/4" (DB)
(DB)
(DB)
(DB)
(DB)
(DB)
(DB)
(DB)
(DB)
(DB)
6
TEKDOS FP 56-J
TEKDOS FP 56-L
50Hz

7
MATERIALS
ATEX II 2G/D EEx de IICT4
ELECTRIC CURRENT: As specified in the motor plate
POWER:
PROTECTION :IP-55
MATERIALS: PISTON: AISI 316L
CYLINDER: AISI 316L
VALVE: AISI 316L
NOISE LEVEL dB(A): minor than 70
WEIGH: Tekdos FP 56-J
Tekdos FP 56-L
0.185 (0.25 Hp) / 0.75 Kw (1.0 Hp)
30 Kg (65 lb)
50 Kg (110 lb)
B
327
A
C118
140
88 67
125
140
12.9
4.6
5.5
3.5
4.9
5.5
2.6
DIMENSIONS
TEKDOS FP 56-J
Ø PLUNGER P5 P8 P13 P22 P32 P40
285 285 285 300 300 345
142 142 142 146 151 240
135 135 135 150 150 183
11.2 11.2 11.2 11.8 11.8 13.6
5.6 5.6 5.6 5.7 5.9 9.5
5.6 5.3 5.3 5.9 5.9 7.2
A
B
C
A
B
C
mm
inch
7
MATERIALS
ATEX II 2G/D EEx de IICT4
ELECTRIC CURRENT: As specified in the motor plate
POWER:
PROTECTION :IP-55
MATERIALS: PISTON: AISI 316L
CYLINDER: AISI 316L
VALVE: AISI 316L
NOISE LEVEL dB(A): minor than 70
WEIGH: Tekdos FP 56-J
Tekdos FP 56-L
0.185 (0.25 Hp) / 0.75 Kw (1.0 Hp)
30 Kg (65 lb)
50 Kg (110 lb)
B
327
A
C118
140
88 67
125
140
12.9
4.6
5.5
3.5
4.9
5.5
2.6
DIMENSIONS
TEKDOS FP 56-J
Ø PLUNGER P5 P8 P13 P22 P32 P40
285 285 285 300 300 345
142 142 142 146 151 240
135 135 135 150 150 183
11.2 11.2 11.2 11.8 11.8 13.6
5.6 5.6 5.6 5.7 5.9 9.5
5.6 5.3 5.3 5.9 5.9 7.2
A
B
C
A
B
C
mm
inch

8
DIMENSIONS
TEKDOS FP 56-L
A
C
B
200
226
152
117
83
435
17.1
4.6
12.4
315
6
3.26
7.87
8.9
A
B
C
17.5 17.5 7.5 19 19 19.3 19.417.5
5.5 5.5 5.5 5.9 9 9 9.45.5
8.4 8.4 8.4 9.4 9.4 9.7 9.58.4
A
B
C
P8 P11 P16 P22 P32 P46 P64P5
446 446 446 446 483 483 491 493
141 141 141 141 151 230 230 239
214 214 214 239 239 247 241214
Ø PLUNGER
mm
inch
8
DIMENSIONS
TEKDOS FP 56-L
A
C
B
200
226
152
117
83
435
17.1
4.6
12.4
315
6
3.26
7.87
8.9
A
B
C
17.5 17.5 7.5 19 19 19.3 19.417.5
5.5 5.5 5.5 5.9 9 9 9.45.5
8.4 8.4 8.4 9.4 9.4 9.7 9.58.4
A
B
C
P8 P11 P16 P22 P32 P46 P64P5
446 446 446 446 483 483 491 493
141 141 141 141 151 230 230 239
214 214 214 239 239 247 241214
Ø PLUNGER
mm
inch

9
4.- OPERATION
The rotational motion of the motor is transmitted to the gear box by means of a
flexible coupling. The gear box consists of two major components, the pinion (A)
and the ring gear (B). The ring gear is linked to an axis with variable eccentric
which by means of a connecting rod (C), pushes and returns alternatively the
plunger (D).
While the pump is running the stroke length can be regulated by the flow regulator
knob (G). A non-lost-motion mechanism with variable accentric regulation
produces a high accuracy dosing. It increase or reduce the stroke, lenght
changing the injection flow. The dosing flow can be adjusted between 0% and
100%.
5.- INSTALLATION
GENERALITIES
To install this pump it is advisable to choose places protected from water,
away from heat sources and with air renewal.
Place the pump vertically over a totally rigid surface to achieve a proper
lubrication of all inner elements. Anticipate which will be the room you will
need to comfortably do the basic maintenance and install / desinstall the
pump.
Fix the pump on the chosen
flat surface by means of 4
screws.
4.65
4.8
mm in
118
122
7.87
4.61
mm in
200
117
TEKDOS FP 56-J TEKDOS FP 56-L
B
AB
A
A
BC
D
G
9
4.- OPERATION
The rotational motion of the motor is transmitted to the gear box by means of a
flexible coupling. The gear box consists of two major components, the pinion (A)
and the ring gear (B). The ring gear is linked to an axis with variable eccentric
which by means of a connecting rod (C), pushes and returns alternatively the
plunger (D).
While the pump is running the stroke length can be regulated by the flow regulator
knob (G). A non-lost-motion mechanism with variable accentric regulation
produces a high accuracy dosing. It increase or reduce the stroke, lenght
changing the injection flow. The dosing flow can be adjusted between 0% and
100%.
5.- INSTALLATION
GENERALITIES
To install this pump it is advisable to choose places protected from water,
away from heat sources and with air renewal.
Place the pump vertically over a totally rigid surface to achieve a proper
lubrication of all inner elements. Anticipate which will be the room you will
need to comfortably do the basic maintenance and install / desinstall the
pump.
Fix the pump on the chosen
flat surface by means of 4
screws.
4.65
4.8
mm in
118
122
7.87
4.61
mm in
200
117
TEKDOS FP 56-J TEKDOS FP 56-L
B
AB
A
A
BC
D
G

10
BLOCK
Oil list:
CEPSA SAE80W90
REPSOL EP 80W/90
SHELL SPIRLAXHD OIL 80W/90
ESSO GEAR OIL 80W/90
AGIP ROTRA MP 80W-90
MOBILUDE HD 80W-90
BP ENERGEAR HT 80W-90
CATROL HYPOYC
GULF GEAR MP SAE 80W 90
ELF TRANSGEAR HD 80W-90
Fill the pump with the SAE oil 80W90 being supplied (or similar oil), up to the
level shown on the screen.
Min.
Max.
10
BLOCK
Oil list:
CEPSA SAE80W90
REPSOL EP 80W/90
SHELL SPIRLAXHD OIL 80W/90
ESSO GEAR OIL 80W/90
AGIP ROTRA MP 80W-90
MOBILUDE HD 80W-90
BP ENERGEAR HT 80W-90
CATROL HYPOYC
GULF GEAR MP SAE 80W 90
ELF TRANSGEAR HD 80W-90
Fill the pump with the SAE oil 80W90 being supplied (or similar oil), up to the
level shown on the screen.
Min.
Max.

ELECTRICAL CONNECTION
The electric protection of the motor must be installed and adjusted
following its nominal instensity (overloaded switch disjuntor). (See
wiring).
A disconnection dispositive must be installed in case of emergency.
The equipment must be protected to avoid untimely sudden starts.
11
ON
OFF
MOLDED CASE CIRCUIT BREAKER
(MCCB)
UVW
V1
W1
U1
230 V 400 V
V1
W1
U1
THREE-PHASE CONNECTION (50/60 Hz)
To work at 230 V we will plug the motor in triangle. Installing a protection.
To work at 400 V it will be a star connection. Installing a protection.
ELECTRICAL CONNECTION
The electric protection of the motor must be installed and adjusted
following its nominal instensity (overloaded switch disjuntor). (See
wiring).
A disconnection dispositive must be installed in case of emergency.
The equipment must be protected to avoid untimely sudden starts.
11
ON
OFF
MOLDED CASE CIRCUIT BREAKER
(MCCB)
UVW
V1
W1
U1
230 V 400 V
V1
W1
U1
THREE-PHASE CONNECTION (50/60 Hz)
To work at 230 V we will plug the motor in triangle. Installing a protection.
To work at 400 V it will be a star connection. Installing a protection.

12
HYDRAULIC INSTALLATION
Installation examples
1
2 Filter. It is important to install a filter (150 micron) in the suction pipe.
4 Agitator
5 Make sure to collect any liquid leakage from the cylinder’s vent/drain hole
in a proper container.
6 Prime valve / drain valve
7 Safety relief valve.Install a safety valve in a derivation as near as possible
from the pump, in order to protect it and the whole installation from possible
over-pressures. This derivation must derive liquid to a safe place.
8 Pulsation dampener
9 Pressure gauge
10 Pressure regulating valve
11 Flowmeter
12 Injection check valve
Avoid suctioning the undiluted particles from the bottom of the tank.
4
h
8910 11
125
6
7
12
12
HYDRAULIC INSTALLATION
Installation examples
1
2 Filter. It is important to install a filter (150 micron) in the suction pipe.
4 Agitator
5 Make sure to collect any liquid leakage from the cylinder’s vent/drain hole
in a proper container.
6 Prime valve / drain valve
7 Safety relief valve.Install a safety valve in a derivation as near as possible
from the pump, in order to protect it and the whole installation from possible
over-pressures. This derivation must derive liquid to a safe place.
8 Pulsation dampener
9 Pressure gauge
10 Pressure regulating valve
11 Flowmeter
12 Injection check valve
Avoid suctioning the undiluted particles from the bottom of the tank.
4
h
8910 11
125
6
7
12

13
Recomendations for correct installation
Ø
L
Long discharge pipe: L>5m (16 ft)
Ø
Long suction pipe: L>2m (6.5ft)
Air in sutcion pipe
Siphon
h
p>h
*
* Spring check valve
*
* Anti siphon valve
SUCTION PIPE
DISCHARGE PIPE
** Pulsation dampener
L
13
Recomendations for correct installation
Ø
L
Long discharge pipe: L>5m (16 ft)
Ø
Long suction pipe: L>2m (6.5ft)
Air in sutcion pipe
Siphon
h
p>h
*
* Spring check valve
*
* Anti siphon valve
SUCTION PIPE
DISCHARGE PIPE
** Pulsation dampener
L

14
6.- START UP AND REGULATION
STAND: Check that the pump is properly installed in its stand.
OIL: Take off re-filling lid and fill the pump with the provided oil: SAE
80 W 90 or equivalent. If the pump has several modules oil must be
spread to all filling holes.
CHECKING OF HYDRAULIC CIRCUIT: Check that all valves are
opened and that escapes from priming valves derive the liquid to a
proper receptacle.
ROTARY DIRECTION: Start up the pump to check that the rotary
direction coincides with the one shown by the arrow. To change rotary
direction invert two phases in the motor terminals box.
CHECKING OF PUMP: Check visually/auditorilly the proper working
of the pump.
PRIMING: To prime the pump easily, especially for not very important
flows and we if do not have priming valve, we suggest to lower
pressure up to the minimum injection point. If that is not possible, fill
up the cylinder and the suction pipe with liquid..
OVER-PRESSURE PROTECTION: Adjust the safety valve over-
pressure or relief to the wished pressure to protect the installation
without exceeding the pump nominal pressure.
ELECTRIC PROTECTION: Adjust the electric dispositive of electric
protection to the motor nominal current
14
6.- START UP AND REGULATION
STAND: Check that the pump is properly installed in its stand.
OIL: Take off re-filling lid and fill the pump with the provided oil: SAE
80 W 90 or equivalent. If the pump has several modules oil must be
spread to all filling holes.
CHECKING OF HYDRAULIC CIRCUIT: Check that all valves are
opened and that escapes from priming valves derive the liquid to a
proper receptacle.
ROTARY DIRECTION: Start up the pump to check that the rotary
direction coincides with the one shown by the arrow. To change rotary
direction invert two phases in the motor terminals box.
CHECKING OF PUMP: Check visually/auditorilly the proper working
of the pump.
PRIMING: To prime the pump easily, especially for not very important
flows and we if do not have priming valve, we suggest to lower
pressure up to the minimum injection point. If that is not possible, fill
up the cylinder and the suction pipe with liquid..
OVER-PRESSURE PROTECTION: Adjust the safety valve over-
pressure or relief to the wished pressure to protect the installation
without exceeding the pump nominal pressure.
ELECTRIC PROTECTION: Adjust the electric dispositive of electric
protection to the motor nominal current

15
DOSING FLOW
Through the micrometic regulator ,we will adjust the dosing flow from 0 to 100%
depending on the wished value. It is not advisable a regulation under 10%.
In order to check the dosing flow:
1.- Prime the pump immersing the suction pipe in a graduated receptacle (A).
2.- Mark in the receptacle the liquid level.
3.- Start up the pump and pour a known volume (V) of measured liquid in a
second receptacle (B).
4.- Measure the time (t) that goes between the start up of the pump and the
precise instant in which the liquid reaches the level of the mark receptacle A.
5.- The dosed flows corresponds to:
Q(l/h) = V (liters) / t (seconds) x 3600
A
B
91011
12
1
2
3
4
5
678
15
DOSING FLOW
Through the micrometic regulator ,we will adjust the dosing flow from 0 to 100%
depending on the wished value. It is not advisable a regulation under 10%.
In order to check the dosing flow:
1.- Prime the pump immersing the suction pipe in a graduated receptacle (A).
2.- Mark in the receptacle the liquid level.
3.- Start up the pump and pour a known volume (V) of measured liquid in a
second receptacle (B).
4.- Measure the time (t) that goes between the start up of the pump and the
precise instant in which the liquid reaches the level of the mark receptacle A.
5.- The dosed flows corresponds to:
Q(l/h) = V (liters) / t (seconds) x 3600
A
B
91011
12
1
2
3
4
5
678

16
TEKDOS FP 56-J
56317(x4)
56101
56102
56110
56310
56132
56104
56301(x2)
56308
56303
56100
56309
56314
56312
56113
56114
56112
56324(x2)
56317(x4)
56111
H
56325
56307
A
B
C
D
E
H
J
J
J
J
J
J
I
I
I
I
L
L
L
L
56155
56147
56123
56122
56119 56136 56137 56138 56139 56140 56141
56146
56145
561445614356120 56148
5615456153561525615156150
56121
56157 56158 56159 56160 56161 56162
56164 56165 56166 56167 56168 56169
A
B
C
P5 P8 P13 P17 P22 P32 P40
D
E
Ø PLUNGER
7.- MAINTENANCE
16
TEKDOS FP 56-J
56317(x4)
56101
56102
56110
56310
56132
56104
56301(x2)
56308
56303
56100
56309
56314
56312
56113
56114
56112
56324(x2)
56317(x4)
56111
H
56325
56307
A
B
C
D
E
H
J
J
J
J
J
J
I
I
I
I
L
L
L
L
56155
56147
56123
56122
56119 56136 56137 56138 56139 56140 56141
56146
56145
561445614356120 56148
5615456153561525615156150
56121
56157 56158 56159 56160 56161 56162
56164 56165 56166 56167 56168 56169
A
B
C
P5 P8 P13 P17 P22 P32 P40
D
E
Ø PLUNGER
7.- MAINTENANCE

17
56306
56115
56303
56308
56117
56116
56317(x4)
56320
56319
56103 56106
56105
56317(x4) 56302
56107
56109
56305
56304
56306
56108
56320
28031
56316(x4)
56118
56315(x4)
17
56306
56115
56303
56308
56117
56116
56317(x4)
56320
56319
56103 56106
56105
56317(x4) 56302
56107
56109
56305
56304
56306
56108
56320
28031
56316(x4)
56118
56315(x4)

18
LIST OF PARTS TEKDOS FP 56-J
CODE DESCRIPTION UNITS
28031 Electric motor 185w (0,25Hp) 3ph T63 B14 1
56100 Block Tekdos FP-J 1
56101 Block lid FP-J 1
56102 Block lid seal FP-J 1
56103 Ring gear FP-J 1
56104 Crankshaft FP-J 1
56105 Regulator support FP-J 1
56106 Regulator support seal FP-J 1
56107 Regulator shaft FP-J 1
56108 Regulation cylinder lock FP-J 1
56109 Regulator knob FP-J 1
56110 Connecting rod FP-J 1
56111 Rod FP-J 1
56112 Piston pin FP-J 1
56113 Rod guide FP-J 1
56114 Rod guide seal FP-J 1
56115 Pinion FP-J 1
56116 Pinion lid FP-J 1
56117 Pinion lid seal FP-J 1
56118 Motro flange FP-J 11
56300 Wedging piece 3x8x7 1
56301 Screw M4x10 Din912 8.8 2
56302 Oring 21,82x3,53 NBR 1
56303 Bearing 3201 2
56304 Regulation locking knob FP-J 1
56305 Oring 5,28x1,78 NBR 1
56306 Screw M6x12 Din912 A2 2
56307 Retaining ring I-32 1
56308 Retaining ring E-12 2
56309 Bearting Hk0810 1
56310 Ball joint SS16 FP-J 1
56311 Screw M8x20 Din 912 1
56312 Rod seal 25x35x7,3 1
56314 Retaining ring I-35 1
56315 Screw M6x20 Din912 8.8 4
56316 Screw M5x20 Din912 8.8 4
56317 Screw M6x15 Din912 8.8 16
56318 Washer 22x32x0,2 1
56319 Oil peephole FP-J 1
56320 Oil plug FP-J 2
56321 Oring 10,77x2,62 1
18
LIST OF PARTS TEKDOS FP 56-J
CODE DESCRIPTION UNITS
28031 Electric motor 185w (0,25Hp) 3ph T63 B14 1
56100 Block Tekdos FP-J 1
56101 Block lid FP-J 1
56102 Block lid seal FP-J 1
56103 Ring gear FP-J 1
56104 Crankshaft FP-J 1
56105 Regulator support FP-J 1
56106 Regulator support seal FP-J 1
56107 Regulator shaft FP-J 1
56108 Regulation cylinder lock FP-J 1
56109 Regulator knob FP-J 1
56110 Connecting rod FP-J 1
56111 Rod FP-J 1
56112 Piston pin FP-J 1
56113 Rod guide FP-J 1
56114 Rod guide seal FP-J 1
56115 Pinion FP-J 1
56116 Pinion lid FP-J 1
56117 Pinion lid seal FP-J 1
56118 Motro flange FP-J 11
56300 Wedging piece 3x8x7 1
56301 Screw M4x10 Din912 8.8 2
56302 Oring 21,82x3,53 NBR 1
56303 Bearing 3201 2
56304 Regulation locking knob FP-J 1
56305 Oring 5,28x1,78 NBR 1
56306 Screw M6x12 Din912 A2 2
56307 Retaining ring I-32 1
56308 Retaining ring E-12 2
56309 Bearting Hk0810 1
56310 Ball joint SS16 FP-J 1
56311 Screw M8x20 Din 912 1
56312 Rod seal 25x35x7,3 1
56314 Retaining ring I-35 1
56315 Screw M6x20 Din912 8.8 4
56316 Screw M5x20 Din912 8.8 4
56317 Screw M6x15 Din912 8.8 16
56318 Washer 22x32x0,2 1
56319 Oil peephole FP-J 1
56320 Oil plug FP-J 2
56321 Oring 10,77x2,62 1

19
56322 Screw M6 packing seal 2
56323 Screw M8 packing seal A2 -
56324 Nut M6 Din934 A2 2
56325 Nut M8 Din934 A2 -
VALVES 1/4" (Ø8 - Ø32)
H 56124 Connector 1/4" 2
I 56126 Ball seat 1/4" 4
J 56128 Sealing disc 1/4" 6
K 56130 Spring valve 1/4" -
L 56326 Ball D8 1/4" 4
VALVES ½" (Ø40)
H 56125 Connector ½" 2
I 56127 Ball seat ½" 4
J 56129 Sealing disc ½" 6
K 56131 Sping valve ½" -
L 56327 ball D18 ½" 4
HEAD Ø5, Ø8, Ø13, Ø17, Ø22, Ø32, Ø40
E Piston 1
A Cylinder 1
B Packing seal 4
C Ring packing seal 1
D Pressure disc packing seal 1
19
56322 Screw M6 packing seal 2
56323 Screw M8 packing seal A2 -
56324 Nut M6 Din934 A2 2
56325 Nut M8 Din934 A2 -
VALVES 1/4" (Ø8 - Ø32)
H 56124 Connector 1/4" 2
I 56126 Ball seat 1/4" 4
J 56128 Sealing disc 1/4" 6
K 56130 Spring valve 1/4" -
L 56326 Ball D8 1/4" 4
VALVES ½" (Ø40)
H 56125 Connector ½" 2
I 56127 Ball seat ½" 4
J 56129 Sealing disc ½" 6
K 56131 Sping valve ½" -
L 56327 ball D18 ½" 4
HEAD Ø5, Ø8, Ø13, Ø17, Ø22, Ø32, Ø40
E Piston 1
A Cylinder 1
B Packing seal 4
C Ring packing seal 1
D Pressure disc packing seal 1

56211
70314
56210
56402
56407
56417
56400
56311(x5)
56207
56208
56401
56209
56406
56404
56405
56204
56205
5631456411
5621356408
56409
56212
56311(x5)
56217
56419(x2)
56418
56414
56419(x2)
56414
56218
56313(x10)
28020
56416(x8)
56416(x8)
56220
56415
20
TEKDOS FP 56-L
56211
70314
56210
56402
56407
56417
56400
56311(x5)
56207
56208
56401
56209
56406
56404
56405
56204
56205
5631456411
5621356408
56409
56212
56311(x5)
56217
56419(x2)
56418
56414
56419(x2)
56414
56218
56313(x10)
28020
56416(x8)
56416(x8)
56220
56415
20
TEKDOS FP 56-L