ITEM Linear Guide 6 60 PS User manual

Linear Guide 6 60 PS
Linear Guide 6 60 PS Transverse Carriage
Assembly guide

2
Linear Guide 6 60 PS, Linear Guide 6 60 PS Transverse Carriage – Assembly guide
Contents
Symbols, safety .......................................................................................................................................................................................................2
General safety information ...................................................................................................................................................................................3
Correct use ...............................................................................................................................................................................................................3
Improper use.............................................................................................................................................................................................................4
Product description.................................................................................................................................................................................................4
Technical data .........................................................................................................................................................................................................4
Preparing for assembly ..........................................................................................................................................................................................6
Fitting the linear guide rail.....................................................................................................................................................................................6
Fitting the magnetic strips.....................................................................................................................................................................................7
Fitting the carriage ..................................................................................................................................................................................................8
Fitting the end caps.................................................................................................................................................................................................9
Fitting the steel strip............................................................................................................................................................................................. 10
Fitting Cover Prole LE 6 .................................................................................................................................................................................... 12
Accessories for Linear Guide 6 60 PS ............................................................................................................................................................ 13
Checklist ................................................................................................................................................................................................................ 14
Repair and maintenance .................................................................................................................................................................................... 14
Care and cleaning................................................................................................................................................................................................. 15
Disposal ................................................................................................................................................................................................................. 15
Product development and documentation .................................................................................................................................................... 15
Symbols, safety
Important information
Observe directions for disposal
Observe directions for disposal
Maintenance
Note! Failure to observe this safety instruction can result in material damage
Caution! Failure to observe this safety instruction can result in material damage or injury

3
Linear Guide 6 60 PS, Linear Guide 6 60 PS Transverse Carriage – Assembly guide
General safety information
The details and information in this installation guide are provided for the purposes of describing the product and its assembly
only. This information does not discharge users from the obligation to conduct their own assessments and checks. It is also
important to bear in mind that our products are subject to a natural process of wear and ageing.
This guide contains important information that will enable you to use the product safely and appropriately. When this product
is sold, rented out or otherwise passed on to another party, it must be handed over with this guide. You must therefore read
and follow the safety instructions set out below.
▪ All work on and with Linear Guides 6 60 PS and 6 60 PS Transverse Carriage must be performed with “safety rst” in
mind.
▪ If possible, switch off the power to the system before carrying out any work on a Linear Guide.
▪Observe the regulations pertaining to accident prevention and environmental protection that apply in the country and place
of work where the product is being used.
▪Use only item products that are in perfect working order.
▪Failure to use original spare parts will invalidate the product warranty!
▪Check the product for obvious defects.
▪Use the product only within the performance range described in the technical data.
▪ Ensure all the safety equipment associated with the product is present, properly installed and in full working order.
▪ Do not alter the position of safety equipment, circumvent it or render it ineffective.
The Linear Guide 6 60 PS and Linear Guide 6 60 PS Transverse Carriage documented here correspond to the state of the art
and take into account the general principles of safety applicable at the time this guide was published. Nevertheless, failure to
observe the safety instructions and warning notices in this guide may result in personal injury and damage to property. We will
assume no liability for any resulting damage or injury. We reserve the right to make changes that represent technical advanc-
es. Keep this guide in a place where it can be accessed by all users at any time. The general safety information applies to the
entire lifecycle of the Linear Guides.
Correct use
Linear Guide 6 60 PS is a component and must only be used in accordance with the technical data and safety requirements
set out in this document. Combining Linear Guide 6 60 PS with a drive system, motor and controller creates a partly complet-
ed machine as dened in Machinery Directive 2006/42/EC. Internal company requirements and the regulations that apply in
the country where the product is being used must be observed. You must not make any design modications to Linear Guide 6
60 PS yourself. We will assume no liability for any resulting damage or injury. You may only install, operate and maintain Linear
Guide 6 60 PS if:
▪ Linear Guide 6 60 PS has been integrated into its surroundings in a proper and safe manner.
▪You have carefully read and understood this guide.
▪ You are appropriately qualied.
▪You are authorised to do so by your company.
▪ You are using only original equipment from the manufacturer.
Linear Guide 6 60 PS is designed for indoor use.

4
Linear Guide 6 60 PS, Linear Guide 6 60 PS Transverse Carriage – Assembly guide
Improper use
Improper use is dened as any use of the product for purposes other than those authorised in this guide and under the de-
nition of correct use. The Linear Guides must be used only in accordance with their operating data. They are not suitable for
transporting people.
No liability shall be accepted for damage or injuries resulting from improper use.
Product description
Linear Guide 6 60 PS consists of two torsion-resistant prole rails and two heavy-duty bearing carriages. The guide is suitable
for precise, low-friction movements. Linear Guide 6 60 PS adds a compact and complete encapsulated guidance solution to
the item linear technology portfolio. As a parallel-running guide, it supports the overall solution when it comes to accommodat-
ing large loads and torques. Thanks to its installation dimensions of just 60x60mm and two Line 6 groves on its side anks,
the Linear Guide is very easy to integrate into constructions. The version with the standard carriage plate is complemented by
a version with a transverse carriage plate for building parallel linear technology solutions.
Technical data
0.0.701.69 Linear Guide 6 60 PS (zero stroke)
0.0.708.77 Linear Guide 6 60 PS Transverse Carriage (zero stroke)
L
x
y
z
Fz
Mz
Fx
Mx
Fy
My
L
x
y
z
Fz
Mz
Fx
Mx
Fy
My
Support
width Lmax at
Fzmax
[mm]
Support
width Lmax at
Fymax
[mm]
Fymax [N] Fzmax [N] Mxmax [Nm] Mymax [Nm] Mzmax [Nm]
Linear Guide
6 60 PS 650 850 2000 2000 15 120 120
Linear Guide
6 60 PS
Transverse
Carriage
650 850 2000 2000 15 120 120

5
Linear Guide 6 60 PS, Linear Guide 6 60 PS Transverse Carriage – Assembly guide
If the Linear Guide is being used in parallel with a Linear Unit, the safety clearance of the Linear Unit must be factored in
when designing the stroke.
The stroke of the Linear Guide must be extended accordingly. H = HLU + X
Linear Unit suitable for combination Art. No. HLU [mm] X [mm]
Linear Unit KLE 6 60x60 LR 0.0.605.07 0 - 2644 172
Linear Unit KGT 6 60 P20 0.0.706.00
0 - 1000 95
1001 - 1560 127
1561 - 2120 159
2121 - 2600 191
Maximum stroke: 2816mm
Basic mass: 2.2kg
Mass per mm of stroke: 3.4g/mm
Maximum acceleration: 15m/s²
Maximum speed: 1m/s
Mounting dimension: 60mm x 60mm
Ambient conditions:
Storage temperature: -20°C to +70°C
Relative humidity: 5% to 85%
Linear Guide 6 60 PS and Linear Guide 6 60 PS Transverse Carriage are intended as a permanent xture to be used in an
area that is protected from the weather.
Do not install or use in close proximity to industrial plants that produce chemical emissions.
Do not install or use in an area that is regularly exposed to high-energy surges such as those caused by presses or heavy
machinery, for example.
In case of doubt regarding resistance to certain chemicals such as test oil, alloyed oils, aggressive cleaning substances,
solvents or brake uid, we advise that you consult your specialist representative.
If using in very salty air, consult your specialist representative.
Deection in the Linear Guides should not exceed 1mm over an axis of 1000mm. In scenarios where high demands are
placed on the system dynamics, supports should be added every 300mm to 600mm.

6
Linear Guide 6 60 PS, Linear Guide 6 60 PS Transverse Carriage – Assembly guide
Preparing for assembly
Switch off the power to the system before carrying out any installation, cleaning or maintenance work on
Linear Guide 6 60 PS.
Preparations for assembly:
▪ Prole 6 60 LE: Prole length = H+204
▪ Prole, guide rail: 20mm shorter than Prole 6 60 LE
▪ Magnetic strip: Approx. 5mm longer than Prole 6 60 LE
▪ Steel strip: Approx. 12mm longer than Prole 6 60 LE
The rst step is to countersink the core bores of Support Prole 6 60 KGT on both sides and give them an M5x15 thread.
The tap should have a helix to prevent it from canting in the core hole.
Fitting the linear guide rail
Anti-slip aids should be placed underneath the axis during assembly.
The next step is to t the linear guide rail. Start by
checking the sawn ends of the rail are burrless and
rework them if necessary.
Fit the rail with all the necessary
Hexagon Socket Head Cap Screws and T-Slot Nuts.
Make sure the Hexagon Socket Head Cap Screws are
screwed approximately one to a maximum of two full
turns into the T-Slot Nuts. This makes it easier to then
push the rail into the Support Prole.
Push the rail, tted with the
Hexagon Socket Head Cap Screws and T-Slot Nuts, into
the Support Prole. The T-Slot Nuts must be correctly
aligned when sliding the rail into its groove.

7
Linear Guide 6 60 PS, Linear Guide 6 60 PS Transverse Carriage – Assembly guide
The rail is a total of 20mm shorter than the Support
Prole and must be centred, that is to say 10mm from
each edge. Furthermore, manual pressure must be
applied to keep the rail pressed permanently against
the stop edge while the screws are being tightened.
Tightening torque MT = 1.2Nm
When tightening the screws, use your hand to keep the rail pressed against the stop edge.
Fitting the magnetic strips
The next step is to t the magnetic strips that have been cut to size. These strips will subsequently hold the Linear Guide’s
steel strip in place. They should be approximately 5mm longer than the Support Prole. Push the magnetic strips into the
Support Prole on the right-hand and left-hand sides.
Use an appropriate tool to remove any burrs from the edge of the prole where the strip is being inserted. Applying soapy
water makes it easier to push in the strips.
Once they have been tted, the magnetic
strips protrude by approximately 2.5mm at
both ends of the prole.
The ne groove in the magnetic strip should be facing up when it is being tted.

8
Linear Guide 6 60 PS, Linear Guide 6 60 PS Transverse Carriage – Assembly guide
Fitting the carriage
Ensure the relevant assembly aid of the Bearing Carriages (recirculating ball guide carriages) does not slip out. If this
happens, balls could be lost.
Place the two Bearing Carriages underneath the
carriage and also screw these in place.
Tightening torque MT: Tighten by hand and then loosen
again by a ¼ turn
Now carefully push the body of the carriage into the
Support Prole, with the Bearing Carriages sliding off
their assembly aids and directly onto the linear guide
rail.
Make sure no balls are lost. If they are, the Bearing Carriage will be unusable.
The assembly aids should be pressed against the linear guide rail continuously during installation.

9
Linear Guide 6 60 PS, Linear Guide 6 60 PS Transverse Carriage – Assembly guide
Next, screw the intermediate carriage plate securely
onto the body of the carriage using the eight Counter-
sunk Screws M4x10.
Tightening torque MT = 3Nm
Use the installed intermediate carriage plate to
align the moving carriage so that it is parallel with
and centred in relation to the Support Prole.
Then securely tighten the Bearing Carriage’s eight
Hexagon Socket Head Cap Screws.
Tightening torque MT = 1.5Nm
Fitting the end caps
Use four Hexagon Socket Head Cap Screws M5x20
each to screw the two end caps to the right and left
ends of the prole. Ensure the end caps are centred on
and parallel with the Support Prole then tighten the
screw xings.
Tightening torque MT: 2.5Nm

10
Linear Guide 6 60 PS, Linear Guide 6 60 PS Transverse Carriage – Assembly guide
Once everything has been properly tted and screwed into place, move the carriage over the entire length of the axis byhand,
checking the operation and smooth running of the guide.
Fitting the steel strip
Caution: Wear cut-resistant gloves to prevent injuries when installing the steel strip.
Fit the steel strip, which covers the spindle in the pro-
le. This strip should be approximately 12mm longer
than the Support Prole.
Start by threading the steel strip from
either end, from below, through the opening in the
intermediate carriage plate and pull it through approxi-
mately 200mm.

11
Linear Guide 6 60 PS, Linear Guide 6 60 PS Transverse Carriage – Assembly guide
Fit the two guides – correctly aligned – onto the steel
strip. The correct alignment of the steel strip guides is
important and must be ensured.
Next, feed the steel strip through the two openings in
the intermediate carriage plate and pull it as far as the
end of the Support Prole.
Secure the ends of the steel strip in the end caps. The
clamping plate screws need to be loosened by three to
four turns for this purpose.
Once the steel strip has been inserted, the
Countersunk Screws of the clamping plates can be
tightened again.
MT = 0.6Nm
Ensure the strip is smoothed down over the entire length of the prole. There must be no creases or dents.

12
Linear Guide 6 60 PS, Linear Guide 6 60 PS Transverse Carriage – Assembly guide
After that, screw on the carriage plate. First, use a mal-
let to t the Caps X 6 60x12. Working by hand, centre
the carriage plate on the intermediate carriage plate,
ensuring both are parallel.
Tightening torque MT = 1.5Nm
Alternatively, Transverse Carriage Plate can also be used to build a Linear Guide 6 60 PS Transverse Carriage.
First, use a mallet to t the Caps X 6 60x12. Centre the
transverse carriage plate on the intermediate carriage
plate, ensuring both are parallel.
Tightening torque MT = 1.5Nm
Fitting Cover Prole LE 6
Lastly, install Cover Prole LE 6.
Cut the plastic prole to the appropriate length and slide it under the carriage to cover the special groove that can be used to
accommodate Proximity Switches and their wiring.
Now move the carriage over the entire length of the prole. Listen/look out for any noises, rubbing or constrictions to check
whether the carriage is running and being guided on the axis free from any play.

13
Linear Guide 6 60 PS, Linear Guide 6 60 PS Transverse Carriage – Assembly guide
Accessories for Linear Guide 6 60 PS
Proximity Switch KLE 6 60x60 - 1NC (0.0.604.41)
Proximity Switch KLE 6 60x60 - 1NO (0.0.609.31)
Inductive proximity switch, positive switching
Housing Al, anodized, natural
Fixing mechanism, xing screws
Voltage = 10…30V DC
Maximum switching current = 150mA
Sensing range = 2mm
Cable, grey, l = 10m; d = 3mm
Cover Pro󰺔le 6 LE, grey similar to RAL 7042 (0.0.603.88)

14
Linear Guide 6 60 PS, Linear Guide 6 60 PS Transverse Carriage – Assembly guide
Checklist
Assembly of Linear Guide 6 60 PS
Checks Checked Comment
Visual inspection
Screws tightened
Carriage aligned
Unusual running noises during manual test run
Rubbing
Date: Signature:
Repair and maintenance
Linear Guide 6 60 PS is virtually maintenance-free.
The initial greasing has to be renewed after around six months or every 2500km.
Please only use the lithium complex soap grease Divinol Lithogrease G 421.
If operating conditions are unusual, e.g. special type of installation, dust, short stroke, inuence of solvents etc.,
the lubrication intervals must be adapted accordingly.
This information does not discharge users from the obligation to conduct their own assessments and checks.
It is also important to bear in mind that our products are subject to a natural process of wear and ageing.
A minimum stroke length must be observed in order to ensure adequate lubrication of the carriage.
Minimum stroke: 180mm

15
Linear Guide 6 60 PS, Linear Guide 6 60 PS Transverse Carriage – Assembly guide
Care and cleaning
Incorrect care and/or cleaning risks causing damage.
A cloth and a standard domestic cleaning agent are adequate for cleaning Linear Guide 6 60 PS. Check that the substances
you are using are suitable for use on paints and plastics. Aggressive cleaning agents and pressure washers may damage the
product.
Disposal
The product can be recycled or re-used (after any necessary refurbishment and replacement of parts). The use of appropriate
materials and easy dismantling ensure the product can be recycled. Improper disposal of Linear Guide 6 60 PS can pollute the
environment.
You should therefore dispose of Linear Guide 6 60 PS in full accordance with the laws of your country.
Inappropriate disposal poses a hazard to the environment.
Transport packaging:
Dispose of the packaging using the return and collection systems that are available to you.
Product development and documentation
A process of continuous product development ensures that products from item Industrietechnik GmbH always exhibit a high
standard of innovation. Consequently, there could be inconsistencies between this guide and the product you have acquired.
item Industrietechnik GmbH can also not exclude the possibility of errors.
We therefore ask for your understanding that the information, illustrations and descriptions provided here cannot constitute an
entitlement to any claims. You can nd the latest version of this guide at www.item24.com.

item Industrietechnik GmbH
Friedenstrasse 107-109
42699 Solingen
Germany
Phone [phone]
Fax [phone]
[e-mail]
item24.com
item Industrietechnik GmbH Made in Germany 04/2021