ITOH DENKI POWER MOLLER PLUS F-RAT-NX75 User manual

Original notice - A1.20
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宐宲宧宸宯宨
F-RAT-NX75
Flat-Right Angle Transfer
Thank you for purchasing the Right Angle Transfer Module
(hereinafter referred to as “this product”).
Read this manual before use
Right Angle Transfer Module
〈Technical document〉
Make sure to read this manual carefully before using, and start
using only after you have understood all the product’ s functions,
safety information and precautions.
After reading the manual, make sure to keep it safe in a specified
place for future use, whenever necessary.
e
〉
ITOH DENKIITOH DENKI
Original notice - A1.20

Original notice - A1.20
2F-RAT-NX75 Technical document
1. Introduction
Bottom surface of
load to be conveyed
This transfer table is made to transfer carton boxes or plastic trays with flat bottom,
smooth and dry.
It is not designed to transfer trays with ribbed bottom, in plastic or metal. For tote with
not flat bottom, please consult us.
Load
Switch to the diverting
direction
Discharge
Switch to the straight
direction
Operation description
(when diverting at a
right angle)
Features of this product
・
This product is a module to divert at a right angle without changing its level, and
ޓޓthere is no impact on the trays.
・
All-electric control. No pneumatics, which do not require compressor.
Features
Features

Original notice - A1.20
F-RAT-NX75Technicaldocument
1. Introduction
3
This product is designed as a general industrial device. Do not use for other applications. We
do not take any responsibility for any damage that may result from the disregarding of these
warnings.
Also, in the event that an accident results from the use of this product, we do not compensate
for any damage, including abnormalities of equipment, connection devices, and/or software,
any damage resulting from malfunctions, and/or any other secondary damage.
There are some examples of parts that need to be prepared by customers, as explained
within this manual. However, this does not provide any guarantee against the existence of
any rights, such as our industrial property rights, or those of other companies, in advance.
Notes on industrial
property rights
We respond to technical inquiries based on the contents described within this manual, and
on this product within the range of general items for this product unit with standard
specifications, and for the options prepared by us.
There are some descriptions in this manual, about parts, equipment, and wiring arranged
by customers, as well as the controls and operation under such circumstances. However,
these are not included in the guaranteed operating range and/or support.
When in use, please check and perform the aforementioned based on your responsibility
according to operation.
Notes on technical
support
This product is intended to comply with the risk category 2*2 or lower as defined in NF
EN13849-1*1. Its an incomplete machine and it have to be integrated on the complete
machine to have CE certification. Nevertheless the module respect the point : 1.1.2 / 1.1.3/
1.1.4/ 1.1.5/ 1.3.2/ 1.3.4/ 1.3.8.1/ 1.3.8.2/ 1.4.1/ 1.4.2.1/ 1.5.1/ 1.6.1/ 1.7.1/ 1.7.3/ 1.7.4/
1.7.4.1/ 1.7.4.2 of the European machinery safety standard. It does not comply with
purposes beyond risk category 3 or higher.
*1: European machinery safety standards
*2: This indicates that even though events that would result in serious injury occur infrequently under assumed risk
environment, there is a high probability to avoid danger if you observe the safety contents described in this
manual.
About the risk category
of this system
This product is not equipped with special dust proof/waterproof countermeasures, and is
intended to be used in environments of “Pollution Degree 2”, as defined in IEC60664-1.
For this reasons, if users install this product in an environment that requires dust
proof/waterproof treatments, they need to add necessary countermeasures, and check the
performance based on their responsibility.
About installation
environment
・In this manual, F-RAT-NX75 is described as F-RAT, and F-RAT-NX75 and F-RAT
are described separately, when needed.
・Depending on the signal type (NPN/PNP) specified by customers, different models
of control driver cards are supplied as being the standard for this product.
About description of
the product
Disclaimer
Signal input/output type
Included driver card model
NPN
CBK-109FN（1）
CB-016BN7（1）
HBM-201BN（1）
PNP
CBK-109FP（1）
CB-016BP7（1）
HBM-201BP（1）
In this manual, CBK-109FN and CBK-109FP are described as CBK-109, CB-016BN7 and
CB-016BP7 as CB-016, and HBM-201BN and HBK-201BP as HBM-201.
Also, CBK-109FN and CBK-109FP, CB-016BN7 and CB-016BP7, as well as HBM-201BN
and HBM-201BP are described separately, when needed.
Disclaimer
Signal input/output type
Included driver card model
NPN
IB-E04F-N-FT（1）
HBM-201BN（1）
IB-P02F-P-FT
(or IB-E04F-P-FT)（1）
HBM-201BP（1）
PNP
In this manual, IB-E04F-N-FT and IB-E04F-P-FT are described as IB-E04F-FT, and
HBM-201BN and HBM-201BP as HBM-201. Also, IB-E04F-N-FT and IB-P02F-P-FT (or
IB-E04F-P-FT), as well as HBM-201BN and HBM-201BP are described separately, when
needed.

Original notice - A1.20
F-RAT-NX75Technicaldocument
4
2. Procedures from installation to operation
Some errors have been found.
Have the problems been solved?
Prepare the 24V DC power supply, such as DC power supply units.
Prepare control devices, such as PLCs.
Open the package, and check the model, specifications, voltage, etc.
Check accessories.
Advance preparation
Start using only after you have understood all the product’ s functions, safety
information, and precautions.
Read this manual
Product check
Perform maintenance and inspection
based on corresponding parts.
Yes
Maintenance/Inspection
Take appropriate measures based
on the corresponding symptoms.
Troubleshooting
Perform control (programming).
Control
Perform inspection before operation.
Start-up inspection
Run operation.
Install the F-RAT main unit.
Installation
Mount driver cards.
Connect the F-RAT and driver cards.
Connect power and signal cables to driver cards.
Perform settings of driver cards.
Connect to power supply units/PLCs.
Wiring
No
No
Yes
Procedures from
installation to operation
P.15 〜
P.19 〜
P.33 〜
P.35 〜
P.42 〜
P.52 〜
P.55 〜
P.68 〜
Procedures from installation to operation

Original notice - A1.20
F-RAT-NX75Technicaldocument
2. Procedures from installation to operation
5
INDEX 1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
Appendix
Introduction
Procedures from installation to operation
Safety precautions
3-1. General precautions
3-2. Precautions on installation
3-3. Precautions on wiring
3-4. Precautions related to control
3-5. Precautions related to operation
3-6. Precautions on maintenance and inspection
Advance preparation
Product check
Structures
Installation/Wiring
7-1. Before installation
7-2. Installation
7-3. Wiring
Control/Operation
8-1. Basic operation
8-2. Switching the transfer direction
8-3. Changing the speed
8-4. Switching the transfer surface
8-5.
About the initial position setting (teaching) of the transfer surface
8-6. Program example
8-7. What to do before operation
Maintenance/Inspection
9-1. Driver card LED display and error countermeasures
9-2. Before replacement work
9-3.
Replacement of MDR* for roller transfer/idlers/roller drive belts
9-4. Replacement of the carrier wheel cassette
Troubleshooting
Appendix 1. Product specifications
Appendix 2. Replacement parts/Options
Appendix 3. Residual risk list/MAP
Appendix 4. Transfer capacity
Appendix 5. Incorporation declaration
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……11
……12
……12
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……23
……24
……33
……35
……40
……42
……46
……47
……49
……50
……51
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……54
……55
……58
……60
……65
……67
……71
……72
……74
……75
……76
……77
INDEX
Safety precautions
Advance preparation
Product checkStructuresInstallation/WiringControl/Operation
Maintenance/Inspection
TroubleshootingAppendix
*MDR = motorized roller

Original notice - A1.20
F-RAT-NX75Technicaldocument
6
…… 8
……10
……11
……11
……12
……12
For parts names in sentences, refer to 6. Structures (P.21).
3.Safety precautions
3.Safety precautions
3-1. General precautions
3-2. Precautions on installation
3-3. Precautions on wiring
3-4. Precautions related to control
3-5. Precautions related to operation
3-6. Precautions on maintenance and inspection
Safety precautions
Advance preparation
Product checkStructuresInstallation/WiringControl/Operation
Maintenance/Inspection
TroubleshootingAppendix

Original notice - A1.20
F-RAT-NX75Technicaldocument
7
To prevent hazards to users and/or others, and/or damage to property in advance, the
important precautions to be followed securely is described below.
■The degree of hazard and/or damage that may result if a user disregards the
description and operates the product improperly is caregorized as the following
symbols and explained below.
■The type of precautions is categorized as the following symbols and explained
below.
WARNING This indicates a high possibility that severe injury or
even death may result.
CAUTION This indicates a high possibility that injury, or only
property damage may result.
This symbol indicates a reminder which users should pay
attention to.
This symbol indicates operations that are prohibited.
This symbol indicates forced operations that users should
always perform.
Danger level
Symbol explanation
3.Safety precautions
Danger level
Safety precautions
Advance preparation
Product checkStructuresInstallation/WiringControl/Operation
Maintenance/Inspection
TroubleshootingAppendix

Original notice - A1.20
F-RAT-NX75Technicaldocument
8
WARNING
CAUTION
Do not use the product near places subject to explosive,
flammable gas, and/or corrosive atmosphere, and/or
combustible materials.
Failure to follow this could result in explosion, fire, electric shock and/or
injury.
When using the product in places where serious accidents
and/or damage may possibly occur, install backup and/or
fail-safe functions systematically.
Failure to follow this could result in the inability to control this product due
to driver card malfunction, which could lead to serious accidents.
Donotapplyheavyloadstothisproduct,suchassteppingonit.
Failure to follow this could result in people falling and/or malfunction.
Donotforciblybendand/orpullcables.
Also,donotputheavymaterialsoncables,ordonotgetthem
stuckbetweencables.
Failure to follow this could result in fire and/or electric shock due to cable
damage.
MakesuretoattachgroundwirestothisproductandtheDC
powersupplyunit.
Failure to follow this could result in electric shock if any malfunction or leakage
occurs.
Neverremodeltheproductand/ordrivercards.
Failure to follow this could result in serious accidents.
Donottouchtheproductwhenithasjuststoppedoperation.
Failure to follow this could result in burns.
Donotputwaterand/oroilontheproduct,anddonottransfer
wetand/oroilytrays.
Failure to follow this could result in electric shock, and/or malfunction.
Donotcomeintocontactwiththemovingparts,suchasthe
carrierwheels,rollers,orliftingsections,and/orallowclothesto
getclosetothem.
Failure to follow this could result in them getting caught and/or stuck.
3-1.
General precautions
Donotapplystrongimpactand/orexcessiveforcetothe
product,suchashittingitwithobjects,ordroppingit.Also,do
notusetheequipmentifstrongimpacthasbeenapplied,and/or
iftheappearancehasbecomedeformed.
Failure to follow this could result in malfunction due to applied impact.
General precautions
3.Safety precautions
Safety precautions
Advance preparation
Product checkStructuresInstallation/WiringControl/Operation
Maintenance/Inspection
TroubleshootingAppendix
Thesideandlowerpartsofthemodulearenotprotectedagainst
mechanicalhazards.Protectioncomplyingwithlocalsafety
standardsmustbeprovided.

Original notice - A1.20
F-RAT-NX75Technicaldocument
9
CAUTION
Stopoperationwhenabnormalsoundisheardduringoperation.
Failuretofollowthiscouldresultinunexpectedaccidents.
Observethesafetyregulationsrequiredforinstallationlocations,
and/orproductsinuse.
Donotturnon/offrelaysand/orcontactorsnearpowercables,
signalcables,and/ordrivercards.
Failuretofollowthiscouldresultinmalfunctionduetonoisegeneration.
LEDorPull-up/Pull-downcircuitsimplementedintheoutput
circuitofcontroldevicescouldresultinunexpectedoperation.
Carefullychecktheoutputcircuit.
Turnonthepowerofupstreampowersuppliesbeforeturning
theproducton.
Turnofftheproductbeforeturningthepowersuppliesoff.
Turningon/offthepowerinthewrongordercouldresultinmalfunction.
Donotuseinawayexceedingtherangeoftheproduct
specifications.
Failuretofollowthiscouldresultinmalfunction,fire,and/orinjury.
Turnoffthepowersupplytotheproductbeforemovingand/or
installingtheproduct,andperformingmaintenanceand
inspection(excludingthoseduringoperation).
Workingwhilethepowerisoncouldresultinaccidentsduetounexpected
operation.
Securelywireeachcabletoconnectionparts.
Improperwiringcouldresultinelectricshockand/ormalfunction.
Donotunplugpowerand/orsignalcablesduringoperation.
Also,donotrun/stopthisproductbythepowersupply.
(Usethesignal.)
Failuretofollowthiscouldresultinmalfunction.
DonotforciblyrotatetheMDRattimesotherthanmaintenance
andinspection.
Failuretofollowthiscouldresultindamagetodrivercards,and/ortheirlifetime
tobesignificantlyshortened.
Donotturnoffthepowerduringtransfer(duringMDRrotation).
Failuretofollowthiscouldresultinmalfunction.
3-1.
General precautions
General precautions
3.Safety precautions
Safety precautions
Advance preparation
Product checkStructuresInstallation/WiringControl/Operation
Maintenance/Inspection
TroubleshootingAppendix

Original notice - A1.20
F-RAT-NX75Technicaldocument
10
WARNING
CAUTION
CAUTION
Donotturnonthepowerwhentraysareunstable.
Failuretofollowthiscouldresultininjury,accidents,and/ordamageduetoload
collapse.
Makesuretoperformthestart-upinspection,andcheckthat
devicesarefreefromanyabnormalities,andthatsafety
equipmentfunctionscorrectlybeforeusingtheproduct.
Whendisposingoftheproduct,makeconsigningcontractswith
licensedindustrialwastedisposers,andconsignthedisposalto
them.
Inprinciple,havetwoormorepersonsworkwhencarrying
and/orinstallingtheproductasitisaheavyload.
TocarrythemodulewithBlockandtacklepleaseseepage
74formoreinformation.
Whenhoistingthisproduct,neverentertheareaunderthe
suspendedload.
When hoisting, use appropriate hoisting equipment, and pay special
attention to prevent the balance of the suspended load from being lost
and/or falling. Also, have only qualified workers conduct the operation.
Improper hoisting could result in serious accidents.
Donothoistthisproductwithgoodsloaded.
Failure to follow this could result in objects falling.
Whenhandling,wearprotectiveequipment,suchasgloves.
Sincethisproductconsistsinlargepartofmetal,carelesshandlingcouldresult
inhandsgettinginjured.
Checkthecorrespondinginstallingdirectiontothe
loading/dischargingsidesbeforeinstalling.
Failuretofollowthiscouldresultinobjects/bodypartsgettingcaughtand/or
stuck.
Make sure to use the recommended tightening torque to tighten
bolts for installing the F-RAT main unit and/or fastening screws of
driver cards.
Failuretofollowthiscouldresultinboltsand/orscrewsloosening,and/or
malfunction.
3-2.
Precautions on
installation
3-1.
General precautions
Precautions on installation
3.Safety precautions
Safety precautions
Advance preparation
Product checkStructuresInstallation/WiringControl/Operation
Maintenance/Inspection
TroubleshootingAppendix

Original notice - A1.20
11
Do not turn the driver card switches with excessive force.
Perform wiring when the power is shut off.
Failuretofollowthiscouldresultinelectricshockand/oraccidentsdueto
unexpectedoperation.
Failure to follow this could result in malfunction.
Take appropriate measures to prevent trays from popping out of
the equipment.
For example, mount guide rails on the conveyor frames.
Failure to follow this could result in workers getting injured by trays popping out of
the equipment.
If necessary warning/caution labels become hidden after installing
fences, affix again on places where they can be seen.
Do not change switch settings for HBM-201.
Failure to follow this could result in malfunction, and/or accidents due to
unexpected operation.
Do not change the VR1 and VR2 values on CBK-109 and CB-016.
(Minimum (leftmost): Factory setting)
When attaching or removing connectors, turn off the power first,
securely hold connectors, and perform operation.
Also, do not apply excessive force to the driver card connection
parts, such as obliquely attaching or removing connectors.
Failuretofollowthiscouldresultinelectricshock,malfunction,and/oraccidents
duetounexpectedoperation.
Securely attach connectors to the driver card connection parts.
Improperwiringcouldresultinelectricshockand/ormalfunction.
Perform wiring to connectors so that cables make secure contact
with connectors.
Makesurethatconnectorsaretightlyandcorrectlyconnectedtoavoid
over-heatingorshortcircuits.
3-3.
Precautions on wiring
3-4.
Precautions related to
control
Precautions on wiring
F-RAT-NX75Technicaldocument
CAUTION
CAUTION
CAUTION
3-2.
Precautions on
installation
3.Safety precautions
Safety precautions
Advance preparation
Product checkStructuresInstallation/WiringControl/Operation
Maintenance/Inspection
TroubleshootingAppendix

Original notice - A1.20
12
Atthetimeofrepairandreplacementwork,turnoffthepowerto
allconnectingdevices.
Topreventwraparoundforthepowercircuitsand/orsignals,shutoffthepower,
waitasufficientamountoftime,anddischargeelectricityinsidetheDCpower
supplyequipment.
Atthetimeofmaintenanceandinspection,postwarninglabels
soastopreventunauthorizedpersonsfromturningonthepower.
Failuretofollowthiscouldresultinmalfunctionand/orunexpectedaccidents.
Ifanyabnormalitiesarefound,donotusethisproductuntilthe
causeshavebeeneliminatedcompletely.
Havespecialists(orpeoplewhohavesufficientlyacquiredskills)
performmaintenanceandinspectionunderinstructionsby
managementsupervisors.
Usingthisproductwithunattendedabnormalitiescouldresultinnotonly
damagetothedevices,butalsounexpectedaccidents.
Donotforciblymovetrayswhentheyareplacedonthecarrier
wheels.
Failuretofollowthiscouldresultindamageand/ormalfunction.
Atthestart-upinspection,wearprotectiveequipment,suchas
gloves.
Failuretofollowthiscouldresultinhandsgettinginjuredbymetalparts.
Atthestart-upinspection,shutoffthepower,andperform
inspection.
(excludinginspectiontobeperformedwhenoperatingthisproduct.)
Failuretofollowthiscouldresultininjuryduetounexpectedoperation,suchas
gettingcaughtand/orstuck.
Makesuretoperformthestart-upinspectionbeforestarting
operation.
Ifanyabnormalitiesarefoundatthestart-upinspection,make
suretotakecountermeasuresbeforethetrialrun.
Failuretofollowthiscouldresultindamageand/ormalfunction.
Whenoperatingthisproductatthestart-upinspection,take
appropriatemeasurestopreventfingersfromgettingstuck
and/orcaughtincarrierwheelsand/orrollers.
Also,getreadytoshutoffthepowerintheeventthatsomething
shouldhappen.
Failuretofollowthiscouldresultinaccidents/injurybygettingcaughtand/or
stuck.
3-5.
Precautions related to
operation
3-6.
Precautions on
maintenance and
inspection
Precautions related to operation
F-RAT-NX75Technicaldocument
CAUTION
CAUTION
3.Safety precautions
Safety precautions
Advance preparation
Product checkStructuresInstallation/WiringControl/Operation
Maintenance/Inspection
TroubleshootingAppendix

Original notice - A1.20
13
When repairing/replacing, wear protective equipment, such as
gloves.
Failure to follow this could result in hands getting injured by metal parts.
Do not disassemble sections and/or parts other than those
specified.
Failure to follow this could result in malfunction and/or unexpected accidents.
Depending on sections and/or parts to be repaired and/or
replaced, they need to be rotated and/or lifted by hand.
Pay attention not to get caught and/or stuck. Failure to follow this could result in
injury.
Before the trial operation after repair/replacement,
· Check that the roller drive belts have been mounted properly.
· Check that there is no friction between the moving parts, or
between the moving and fixed parts.
· Check that screws/covers previously removed have been
securely mounted again.
· Check that all parts are installed.
Failure to follow this could result in malfunction and/or unexpected accidents.
Make sure to prepare repair/replacement parts designated by
ITOH DENKI.
Using parts other than those designated by ITOH DENKI could result in
malfunction.
3-6.
Precautions on
maintenance and
inspection
Precautions on maintenance and inspection
F-RAT-NX75Technicaldocument
CAUTION
3.Safety precautions
Safety precautions
Advance preparation
Product checkStructuresInstallation/WiringControl/Operation
Maintenance/Inspection
TroubleshootingAppendix

Original notice - A1.20
14
4.Advance preparation
4.Advance preparation
F-RAT-NX75Technicaldocument
Safety precautions
Advance preparation
Product checkStructuresInstallation/WiringControl/Operation
Maintenance/Inspection
TroubleshootingAppendix

Original notice - A1.20
15
4.Advance preparation
Before introducing this product, prepare the following devices separately.
As for the sensor input, and input/output signals of driver cards,
adopt the number of inputs/outputs based on operation.
CB-016
CBK-109
HBM-201
F-RATmainunit
Controller,
such as PLC
24V DC power unit
Emergency
stop switch
Sensors
Breaker
AC
power supply
【Important】
Wiring image
Items to be prepared
by customers
Install the emergency stop equipment on the side of the DC power supply unit to
which the power is supplied.
This product does not include the emergency stop equipment.
Customers must make sure to install it.
Emergency stop
equipment
Regarding facilities where this product is incorporated, check that a breaker with appropriate capacity
for the 24V DC power supply unit has been installed. If abnormal operation should occur, protection
through the breaker could be effective.
Note that when using an earth leakage breaker, select one that is “inverter corresponding”. Some invert-
er non-corresponding earth leakage breakers could result in malfunction, since they may recognize
high-frequency components of the switching power supply as leakage.
When the 24V DC power supply unit has been incorporated, check that the breaker and emergency stop
switch can work properly. Perform operation following the trial operation after checking them.
① Input to the DC power supply (single phase 230V) is securely turned ON/OFF when turning
ON/OFF the breaker.
② Input to this product (24V DC) is securely turned ON/OFF when turning ON/OFF the emergency
stop switch.
C
hecking the breaker
Operation check
Emergency stop switch
To this product Emergency stop equipment
Breaker
AC
power supply
0
1
16
Emergency stop equipment
24V DC
power supply
F-RAT-NX75Technicaldocument
Safety precautions
Advance preparation
Product checkStructuresInstallation/WiringControl/Operation
Maintenance/Inspection
TroubleshootingAppendix
HBM-201
IB-E04F-FT
AC power
source
0
1
IB
-E
04F-
FT
F-RATmainunit
24V DC power unit
Emergency
stop switch
Sensors
Breaker

Original notice - A1.20
16
4.Advance preparation
Power supply equipment to supply 24V DC to this product
24V DC power supply
Devices to control this product, such as PLCs
Control devices
Zone sensors to check the tray, and area sensors to check loading and discharging, etc.
Sensors
Ɣ6ZLWFKLQJSRZHUVXSSO\9'&$:RUPRUH
Ɣ5HFWLILHGSRZHU:LWKDUHFWLI\LQJFDSDFLWRUULSSOHUDWHRUEHORZ
Ɣ9'&%DWWHU\
Zone sensor
Term
A sensor to detect the existence of trays within the zone
Area sensor
A sensor to detect load and discharge of trays
Area sensor (Load)
Area sensor (Discharge)
F-RAT zone sensor
Area sensor (Discharge)
24VDCpowersupply
■A switching power supply is recommended as the DC power supply (24V
'&IRUGULYHUV
■Use a stabilized power supply that has an adequate capacity of 24V DC and
10A or higher and does not fluctuate due to load variation.
■If the capacity of the power supply is less than the rated power of this product,
it may cause the supply voltage leading malfunction or damage.
Be sure to use the power supply with a capacity larger than the rated power of
this product.
■For the power supply unit, use an isolation type switching power supply
compliant with the safety standard (IEC60950-1 or UL60950-1). Do not use a
non-isolation type power supply for safety reasons, since it may not conform to
the radiation noise regulations.
■The power supply shall have a capacity larger than the rated value of this
product.
■A transformer type power supply cannot be used.
■6HFXUHDYROWDJHRI9'&DWWKHSRZHUVXSSO\WHUPLQDORIDGULYHUFDUG
■In addition, the power supply should not activate protection with peak current
30A for 1ms or below.
■
Operation
Since F-RAT uses MDR for each of carrier wheel transfer, roller transfer,
and drive switching (3 MDRs in total), it is not recommeded to use multiple
MDRs at the same time.
Transfer direction
F-RAT-NX75Technicaldocument
Safety precautions
Advance preparation
Product checkStructuresInstallation/WiringControl/Operation
Maintenance/Inspection
TroubleshootingAppendix

Original notice - A1.20
17
4.Advance preparation
MDR extension cable
(option)
Stay
(option)
Wiring materials Necessary for wiring of power and signal cables, branch connectors, driver cards,
controllers, such as sensors or PLCs, and power supply.
60
L
±5
37
(Male side)
(Female side)
Model
10P extension cable length
ACE-CBM-A0600
ACE-CBM-A1200
L= 600mm
L=1200mm
Model
12P extension cable length
ACE-CBM-G0600
ACE-CBM-G1200
L= 600mm
L=1200mm
Necessary when the installing location of the F-RAT main unit is far from that of the
driver cards.
■CBK-109：12P extension cable
■CB-016 ／HBM-201：10P extension cable
〈Available wire diameter for driver card connectors〉
Power connector
Driver card
Connector
Control connector
CBK-109 CB-016 ／HBM-201
0.5〜1.5m㎡（AWG：20〜14）
0.08〜0.5m㎡（AWG：28〜20）
0.8〜1.5m㎡（AWG：18〜14）
60
L
±5
(Male side)
(Female side)
37
37.5
32.5
MDRextensioncable(option)
Size
6040 / 7540 / 9040
6050 / 7550 / 9050
370
(mm)
470
LX
400
500
6060 / 7560 / 9060
6070 / 7570 / 9070
570
670
600
700
6080 / 7580 / 9080 770 800
＊For X dimensions (between frames) other than those mentioned above, contact us.
L
19.8
48
21.3
35
X (Between frames)
4.5
For hex. bolt M8/using spring washer
For hex. bolt M8
Using plain water/
spring washer
2-∅9
2-M8
■Use extension cables of 1200 mm or less.
■Do not extend cables by connecting multiple extension cables.
■To select the current capacity of wiring materials, secure a high safety margin
based on the current value in the equipment to be used.
■Longer wiring between the power supply unit and driver cards/controllers could
cause the voltage to decrease, resulting in malfunction and/or damage.
F-RAT-NX75Technicaldocument
Safety precautions
Advance preparation
Product checkStructuresInstallation/WiringControl/Operation
Maintenance/Inspection
TroubleshootingAppendix

Original notice - A1.20
18
5.Productcheck
Product check
F-RAT-NX75Technicaldocument
Safety precautions
Advance preparation
Product checkStructuresInstallation/WiringControl/Operation
Maintenance/Inspection
TroubleshootingAppendix

Original notice - A1.20
19
5.Product check
Checking the model Unpack the product, and check that the product model is as ordered.
Checking appearance ①Check that the main unit is free from any abnormalities, such as traces of scratches,
dents, dirt, and/or corrosion (rust).
②Check that there is no omission and/or looseness of screws, etc.
〈Product label details 〉
Model
＊If any abnormalities are found, contact the supplier immediately.
Checking the model
F
L
A
T
RIG
HT
A
NGL
E
T
R
A
N
S
F
ER
F
ー
R
A
T
ー
NX7
5
ー
F
６
０
ー
７５
５
０
ー
E
N
RA
T
AA
E
D
IN
PUT
:D
C24
V,
PAY
LO
AD
:ma
x
S
E
RI
A
LN
o
.
I
T
OH
DE
NK
I
C
O
.
,LT
D
MAD
E
I
N
J
A
P
A
N
1
9
02
07
00
1
5
0
kg
F
E
2.7
A

KT
4.
4
A
F-RAT-NX75Technicaldocument
Safety precautions
Advance preparation
Product checkStructuresInstallation/WiringControl/Operation
Maintenance/Inspection
TroubleshootingAppendix

Original notice - A1.20
20
5.Product check
Depending on the F-RAT input and output signal type, driver cards with the NPN (N) or PNP (P)
signal input are included. (Not included when no driver card type is specified.)
Checking accessories Check that all the following items are included.
Driver card HBM-201BN 
Hex. bolt with spring lock and plain washers M8 x 20
〈For securing each driver card 〉
Cross-recessed head SW screw M4 x 15/Hex. nut M4
Driver card CB-016BN7 Driver card CBK-109FN
Power connector
〈common to each driver card 〉
734-102
Control connector
〈common to each driver card 〉
733-105
5
6
7
8
9
0
1
2
3
4
VR1-ACC
VR2-DEC
STATUS/ERR/PWR
5. L/H
SPEED
6
5
4
0
1
9
8
7
2
3
1. AUTO/MANU
3. DIRECTION
2. INT/EXT
4. E/N-OUT
24V
1.RUN
3.V-IN
2.DIR
4.ERR
5.PLS
0V
CB-016BN7
1 1
3
4 sets
8 sets
〈For securing each driver card 〉8 sets
3
Power connector
〈common to each driver card 〉
Control connector
〈common to each driver card 〉
3
3
Cross-recessed head SW screw M4 x 15/Hex. nut M4
1
Driver card HBM-201BP 
Driver card CB-016BP7
5
6
7
8
9
0
1
2
3
4
VR1-ACC
VR2-DEC
STATUS/ERR/PWR
5. L/H
SPEED
6
5
4
0
1
9
8
7
2
3
1. AUTO/MANU
3. DIRECTION
2. INT/EXT
4. E/N-OUT
24V
1.RUN
3.V-IN
2.DIR
4.ERR
5.PLS
0V
CB-016BP7
1 1
1
For installing the
F-RAT main unit
Driver cards
For F − RAT − NX75 − □□□ − □□□□ − CN
For F − RAT − NX75 − □□□ − □□□□ − CP
5
6
7
8
9
0
1
2
3
4
6
5
4
0
1
9
8
7
2
3
CBK-109FN
VR1-ACC
VR2-DEC
STATUS/ERR/PWR
5. L/H
SPEED
1. AUTO/MANU 3. DIRECTION 2. INT/EXT 4. E-OUT/N-OUT
DIR
RUN
V-IN
ERR
PLS
0V
24V
Driver card CBK-109FP
5
6
7
8
9
0
1
2
3
4
6
5
4
0
1
9
8
7
2
3
CBK-109FP
VR1-ACC
VR2-DEC
STATUS/ERR/PWR
5. L/H
SPEED
1. AUTO/MANU 3. DIRECTION 2. INT/EXT 4. E-OUT/N-OUT
DIR
RUN
V-IN
ERR
PLS
0V
24V
HBM−201BN
HBM−201BP
Checking accessories
〈For carrier wheel transfer 〉
〈For drive switching 〉
〈For drive switching 〉
〈For roller transfer 〉
〈For carrier wheel transfer 〉〈For roller transfer 〉
F-RAT-NX75Technicaldocument
Safety precautions
Advance preparation
Product checkStructuresInstallation/WiringControl/Operation
Maintenance/Inspection
TroubleshootingAppendix
734-102
733-105