ITRON 60W Endpoint User manual

Water Solutions
60W Endpoint Installation Guide
Water Solutions

ii 60W Endpoint Installation Guide
PUB-0771-001
Identification
60W Endpoint Installation Guide
PUB-0771-001 Revision D 06/17/2009
Copyright
© 2005-2008-2009 Itron, Inc. All rights reserved.
Your company has the right to reproduce this contract document, provided that such reproduction shall be subject to the same use and disclosure restrictions contained in the
Confidentiality and Non-Disclosure paragraphs in the Sales Contract.
Trademark Notice
Itron is a registered trademark of Itron, Inc.
All other product names and logos in this documentation are used for identification purposes only and may be trademarks or registered trademarks of their respective companies.
Patent Notice
US and foreign patents pending
Compliance Statement
This equipment has been tested and found to comply with the limits, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful
interference in a residential installation. Operation is subject to the following conditions:
• This device may not cause interference.
• This device must accept any interference that may cause undesired operation of the device.
Complies with IC: R.S.S.-210
Transportation Classification
The Federal Aviation Administration prohibits operating transmitters and receivers on all commercial aircraft. When powered, endpoints are considered operating transmitters and
receivers and cannot be shipped by air. All product returns must be shipped by ground transportation.
Repairs and Modifications
WARNING! Attempts to repair this device by unauthorized personnel may subject the person to shock hazard if removal of protective covers is attempted. Unauthorized repair may void
the warranty and/or maintenance contract with your company.
WARNING! This unit cannot be modified and is not repairable. Modification of this device could cause non-compliance with FCC rules. Attempts to modify this device will void the
warranty.
Lithium Batteries
WARNING! Follow these procedures to avoid injury to yourself or others:
• The lithium battery may cause a fire or chemical burn if it is not disposed of properly.
• Do not recharge, disassemble, heat, or incinerate the lithium battery.
• Keep the lithium battery away from children.
Support
If you have questions or comments about this product, contact Itron Technical Support:
North America
• E-mail: [e-mail]
• Phone: [phone]
Australasia
• E-mail: [e-mail]
• Phone within Australia: 1 800 246 377
• Phone outside Australia: 61 2 9299 5744
International
• E-mail: [e-mail]
• Phone: [phone]
Web Support
http://eKnowledge.itron.com
Itron Website
http://www.itron.com
Suggestions
If you have comments or suggestions on how we may improve this documentation, send them to [e-mail].

60W Endpoint Installation Guide
PUB-0771-001 iii
The following documentation conventions are used in this guide:
Convention Example
Itron product part numbers are noted in
parentheses. To install the endpoint (ERW-0771-3XX), perform the following steps.
Hypertext links are in blue. See Installation Process Overview for a diagram of the
installation process.
WARNING! This type of note is used to warn of potential physical harm
to the user or hardware. It is critical that you pay strict attention to
WARNING notes, read the information carefully, and heed the advice and
instructions.
CAUTION! This type of note warns the user that failure to head the
information in the note could result in loss of data. Be sure to carefully read
a CAUTION note and heed the advice/instructions.
NOTE! This type of note provides additional information to the user.

iv 60W Endpoint Installation Guide
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60W Endpoint Installation Guide
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Chapter 1 Before You Begin........................................................................................7
How This Document is Organized ....................................................................................................... 7
Chapter 2 About the 60W Endpoint.............................................................................9
Battery Life .......................................................................................................................................... 9
Installation Options ............................................................................................................................ 10
60W Startup Sequence ..................................................................................................................... 10
Installation Process Overview ........................................................................................................... 11
Attaching a Cable Tie to the Connector ............................................................................................ 12
Chapter 3 Installing the 60W Endpoint .....................................................................13
Endpoint Accessories ........................................................................................................................ 13
Rod Mount Installation ....................................................................................................................... 14
Required Tools and Hardware ................................................................................................ 14
Wall Mount Installation ...................................................................................................................... 18
Required Tools and Hardware ................................................................................................ 18
Through Lid Mount ............................................................................................................................ 20
Pit Lids with Holes ................................................................................................................... 20
Required Tools and Hardware ...................................................................................... 20
Mounting the 60W with the Passive Radiator Kit ......................................................... 27
Installing in a New Lid ............................................................................................................. 30
Required Tools and Hardware ...................................................................................... 30
Shelf Mount Installation ..................................................................................................................... 31
Required Tools and Hardware ................................................................................................ 31
Chapter 4 Connecting the 60W Endpoint .................................................................35
Using an Inline Connector ................................................................................................................. 35
Using a 5-Foot Cable ........................................................................................................................ 36
Verifying Operation of the 60W Endpoint .......................................................................................... 38
Contents

Contents
vi 60W Endpoint Installation Guide
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60W Endpoint Installation Guide
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This document describes the installation of the 60W Endpoint for rod mount, wall mount,
through-lid, and shelf mount installations. The 60W Endpoint is available in the following
cable configurations:
• Inline connector with approximately six inches of cable
• 5-foot open-end cable
• 6-inch open-end cable
These cable combinations provide easy interface to several types of pulser meter registers.
The 6-inch cable variant allows meter manufacturers to integrally mount the endpoint to
their respective meter registers. Installing the 60W Endpoint integrated with a meter register
in a water pit box reduces the endpoint's RF signal distance significantly. If read reliability
is a problem, select a new installation method.
How This Document is Organized
This document is organized into the following chapters:
Chapter Description
1: Before You Begin Information about this publication.
2: About the 60W Endpoint Overview of 60W Endpoint installation.
3: Installing the 60W Endpoint Step-by-step endpoint installation instructions for:
• Rod mount
• Wall mount
• Through lid mount
• Pit Lid Mounting Kit (CFG-0771-010)
• Pit Lid Mounting Kit (CFG-0771-011)
• Passive Radiator Kit (CFG-0771-006)
• Pit lid shelf mount
4: Connecting the 60W Endpoint Instructions to connect the 60W to the water meter using an
inline connector and 5 ft cable.
• Verifying 60W Endpoint operation
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Before You Begin

Chapter 1 Before You Begin
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60W Endpoint Installation Guide
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60W Endpoint are low-power radio frequency Automatic Meter Reading (AMR) endpoints
that attach to a water meter to collect usage and tamper data, encode the data, and transmit
that data to a data collection device. 60W Endpoints operate in bubble-up mode; the
endpoints transmit a standard consumption message (SCM) at approximately every seven
seconds at +10 dBm (10 milliwatts) between 910-920 MHz.
The 60W Endpoint support protocols for a variety of meter manufacturer's registers. Refer
to the Water Meter Compatibility List (PUB-0063-002), for the list of supported meters and
registers.
60W Endpoints feature the following capabilities:
• Leak Detection: The 60W Endpoint indicates by meter reading software that a
potential system leak exists if a zero consumption value does not occur over a seven
day period of hourly register reads. Upon detecting a zero consumption, the leak
message changes to an Off status and the seven day test period is reset.
• Tamper Indicators: To minimize the possibility of theft, the 60W Endpoint features
cut cable tamper reporting as well as a security seal to indicate physical tampering. A
cut cable tamper is reported when the cable connecting the register and endpoint is cut
or disconnected. The tamper counter value continues incrementing until the problem
is resolved.
• Reverse Flow Detection: To detect reverse flow, the 60W Endpoint compares the
register’s current consumption reading to the reading obtained at the previous hourly
update. If the register value is less, the endpoint signals the meter reading software to
report a reverse flow condition for the next 40 days. The 40 day time limit is
continually reset if another reverse flow event occurs before the period has timed out.
NOTE!When all the digits of the register roll over to zero a reverse flow
condition is reported.
Battery Life
Powered by a non-replaceable, long life dual lithium battery pack, the 60W Endpoint has an
expected battery life of 20 years. Battery life is 15 years for cable lengths 150 feet and over.
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About the 60W Endpoint

Chapter 2 About the 60W Endpoint
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Installation Options
Install the 60W Endpoint using one of the following methods:
• Rod Mount–The endpoint is mounted on a 1/2 inch outside diameter rod.
• Wall Mount–The endpoint is mounted to a wall or other vertical surface within a
meter pit.
• Through Lid–The endpoint is mounted in lids with hole sizes from 1 3/4 inches to 2
inches. Through Lid installation requires the Pit Lid Mounting Kit (CFG-0771-010 -
discontinued or CFG-0771-011) or Passive Radiator Antenna Kit (CFG-0771-006).
Refer to 60W & 60WP Installation Methods Overview (PUB-0771-010) for guidance
on which kit to install for different pit lid material and traffic conditions.
• Shelf Mount–Used in conjunction with the shelf mount adaptor, the endpoint slides
into a pit lid slot.
For water pit boxes, the type of installation method is based on two factors: the type of lid
material and the current lid configuration. Metal lids require a through-lid solution for
optimal endpoint radio performance. Plastic lids and other composite materials accept any
installation methods described above (some lids have an underneath shelf design and
require a Shelf Mount installation).
60W Startup Sequence
The 60W ships in a Sleep State. Register reads and data transmissions begin after the
endpoint enters into an operating mode.
To place the 60W in an operating mode
1. Apply a shorting method (see To connect the 60W to the register on page 37) to place
the endpoint into a Fast Transmit State. In Fast Transmit State, the endpoint
transmits register data at two second intervals to determine if the endpoint and register
are successfully communicating. The 60W-R remains in Fast Transmit State for 15
minutes if no communication errors occur.
2. If the 60W Endpoint obtains register data, it remains in the Fast Transmit State for
15 minutes and moves to a Post Install State for three hours.
NOTE!
The Shelf Mount option requires a pit lid slot with the correct dimensions
to fit the 60W Endpoint assembly. Evaluate each type of pit lid to determine the
proper installation option. See Shelf Mount Installation on page 30 for more
information.

Installation Process Overview
60W Endpoint Installation Guide
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3. If, during the Post Install State, the register connection is interrupted or the 60W
does not get three additional register reads, the 60W Endpoint reverts back to the
Sleep State.
4. If register and endpoint communications are successful, the 60W Endpoint enters a
Normal Operating State after the three hour period. In Normal Operating State, the
60W reads the register once every hour and transmits data every seven seconds. After
the 60W achieves Normal Operating State, it can never return to Sleep State.
Installation Process Overview
The process for installing a 60W Endpoint is illustrated below.

Chapter 2 About the 60W Endpoint
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Attaching a Cable Tie to the Connector
If the 60W Endpoint and register are not installed at the same time, secure the protective
connector cover on the endpoint using a cable tie (Itron part number MSE-0005-002). Cable
ties are not shipped with the 60W Endpoint, but can be ordered from Itron. Use the
protective cover (on the endpoint side) in the field for up to one year.
To install a cable tie to the connector
1. Thread the cable tie through the holes in the connector and protective cover.
2. Thread the cable tie end through the eye of the cable tie. Pull the cable tie tight to
secure it (as shown).

60W Endpoint Installation Guide
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This chapter provides the instructions to install the 60W Endpoint. Select one of the
following procedures:
• Rod mount on page 15
• Wall mount on page 18
• Through Lid mount on page 20
• Shelf Mount Installation on page 32
Endpoint Accessories
60W Endpoint Accessories
Accessory Itron Part Number
Cable Ties
15-inch for indoor pipe mount installation (qty: 72)
CFG-0771-003
Pit Lid Mounting Kit
minimum order: 36
CFG-0771-011
Passive Radiator Kit CFG-0771-006
Shelf Mount Adaptor
minimum order: 36
CFG-0771-007
Installation Shorting Plug
(qty: 12)
CON-0774-002
NOTE!An installation plug is shipped with each box of 60W Endpoints.
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Installing the 60W Endpoint

Chapter 3 Installing the 60W Endpoint
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Rod Mount Installation
The 60W Endpoint can be mounted below the pit lid on a customer-supplied 3/8-inch rod.
The example installation described in this section uses a fiberglass rod. For supplier
information on the rod material, see information under Compatibility Chart at the following
Itron website address:
http://www.itron.com/pages/products_detail.asp?ID=itr_000428.xml&pgtype=&su
bID=ar
WARNING! The rod installation area must be free from other pipes, wires, or
facilities that may be damaged by driving a rod into the ground.
CAUTION! You must follow local codes when using the rod mount installation
method.
Required Tools and Hardware
• Hammer
• 3/8-inch to 1/2-inch outside diameter rod (1/2-inch diameter is preferred for new
installations)
• Tape measure
• Cutting tool to adjust rod length
The 1/2-inch diameter rod hole is shown in the bottom and front view of the 60W Endpoint
below.

Rod Mount Installation
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To install the 60W Endpoint on a rod
1. Remove the pit lid. Inspect the area to make sure there are no buried cables, pipes, or
other obstructions.
2. Measure the depth of the pit box from the top of the lip (where the lid will rest) to the
bottom of the pit. Be sure to measure the depth at the point where the rod will be
driven into the ground.
3. Add 12 inches to the pit box depth measurement taken in step 2. The resulting total
represents the minimum length of rod needed. Soil types and moisture conditions may
require longer rod lengths to ensure the endpoint is well supported and remains
vertical.
4. Without touching the meter body or adjacent pipes, position the rod as close to the
center of the pit as possible. Drive the rod into the ground. Ensure the rod remains
vertical.

Chapter 3 Installing the 60W Endpoint
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5. Drive the rod into the ground to a depth equal to dimension A in the following
illustration.
• If the rod cannot be driven in enough to equal the 5 3/4 inch spacing, cut the
remaining rod length to the proper height using an abrasive cut off tool.
• If the rod is driven to the correct depth but remains loose in the soil, replace the
rod with a longer version.
CAUTION! Cutting fiberglass creates dust particles. Practice proper safety
precautions when using cut-off tools to prevent exposure to fiberglass dust
particles.
A. The top of the rod should be 5 3/4 inches below the lip where the lid rests. For pit
lids extending more than two inches below the pit box lip, add the excess length to the
5 3/4 inch dimension.
6. Place the endpoint on the rod. Completely insert the rod into the endpoint's rod mount
hole. Do not force the endpoint onto the rod. If the endpoint does not slide freely on
the rod, remove the endpoint and examine the endpoint rod hole and rod for burrs or
obstructions.

Rod Mount Installation
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7. Installation is complete when the endpoint is perpendicular to the underside of the lid.
8. The endpoint must not contact the pit structure or lid.
CAUTION! If the 60W Endpoint is installed too high, too low, or is touching any of
the surrounding surfaces, adjust as necessary.

Chapter 3 Installing the 60W Endpoint
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Wall Mount Installation
For locations other than a water pit box, select a flat vertical mounting surface. Install the
endpoint in an upright position. The arrow on the endpoint label must point upward.
CAUTION! Endpoint positioning other than upright could negatively affect radio
performance and battery life.
To mount the endpoint to a water pit box, select a mounting location on the inside of the pit
box and try to maintain a distance of one to three inches from the bottom of the pit box lid.
The endpoint is suitable for use with up to 300 feet of Itron approved cable.
Required Tools and Hardware
• Drill and drill bits appropriate for pit box material.
• Common hand tools for the selected fastening method.
• Mounting screws: #10 size pan head screws appropriate for the box material.
To install the 60W Endpoint using the wall mount procedure
1. Select a vertical surface in the meter box.
2. Position the endpoint vertically so the top of the endpoint is between one and three
inches below the bottom of the lid.
3. Mark the location of the top mounting hole.
4. Drill a pilot hole in the pit box wall. Follow the screw manufacturer's recommendation
for the size of the pilot hole.
5. For concrete-type pit boxes, it may be necessary to use a screw anchor. Choose an
anchor appropriate for a #10 pan head screw.
CAUTION! Do not over-tighten the mounting screws. Over-tightening the
mounting screws may break the endpoint mounting tabs.
6. Start a screw into the pilot hole. Using the top hole of the endpoint, set the endpoint
over the screw head and slide it down so the screw is now at the top of the notch (as
shown). Carefully tighten the screw until snug. Over-tightening the mounting screw
could crack the endpoint housing.

Wall Mount Installation
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7. Holding the 60W Endpoint in the upright position, drill the second pilot hole. Use the
bottom mounting hole as a template.
NOTE! If mounting requires a screw anchor, mark the location of
the bottom anchor and remove the endpoint. Drill the required
mounting hole, insert the anchor, and re-attach the endpoint.
CAUTION! Any endpoint position other than upright may negatively
affect radio performance and battery life.
8. Screw the bottom screw into the pilot hole until snug. Do not over-tighten the
mounting screw.

Chapter 3 Installing the 60W Endpoint
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Through Lid Mount
This section provides instructions to mount the 60W Endpoint in a pit lid with a drilled,
round 1 3/4-inch, 1 7/8-inch, or 2-inch hole.
CAUTION! Some pit lids have a molded, recessed cavity that allows Itron 40W-1,
50W-1, and 50W-2 ERT modules to sit flush with the top surface of the lid.
However, the dome of the endpoint retainer and passive radiator antenna for the
60-series endpoints, have a smaller diameter and do not fill the pit lid cavity. This
can cause the cavity to become a trip hazard. Itron does not recommend using
this type of pit lid with 60 Series endpoints.
Pit Lids with Holes
The Pit Lid Mounting Kit or the Passive Radiator Antenna Kit can be used for this
application. This section will explain how to install both types of kits. Please refer to
publication PUB-0771-010 for guidance on which kit to install for different pit lid material
and traffic conditions.
NOTE! For lids requiring a drilled hole (lids without a hole), see To install in
new lids on page 30.
Required Tools and Hardware
This mounting method requires the Pit Lid Mounting Kit or Passive Radiator Antenna Kit.
Refer to 60W & 60WP Installation Methods Overview (PUB-0771-010) for guidance on
which kit to install for different pit lid material and traffic conditions.
• Pit Lid Mounting Kit (CFG-0771-011)
• Passive Radiator Antenna Kit (CFG-0771-006)
NOTE! The Pit Lid Mounting Kit is not intended for applications involving
vehicular traffic. Use the Passive Radiator Antenna Kit in incidental traffic areas
(such as residential environments).