ITW Dynatec DM55 DynaDrum Guide

Adhesive Application Solutions | ISO 9001 certified
DM55 DynaDrum Bulk Adhesive Melter
With Piston Pump & Controller V6 Touch Panel Rev.2.19
Technical Documentation, No. 21-18, Rev.2.19
ITW Dynatec
An Illinois Tool Works Company
www.itwdynatec.com

ITW Dynatec
Information about this manual
Page 2 DM55 DynaDrum PP V6, Manual No.21-18, Rev.2.19
Information about this manual
Read all instructions before operating this equipment!
It is the customer’s responsibility to have all operators and service
personnel read and understand this information. Contact your ITW
Dynatec customer service representative for additional copies.
ITW Dynatec Service Parts and Technical Service:
AMERICAS EUROPE, MIDDLE
EAST & AFRICA
ASIA PACIFIC
ITW Dynatec
31 Volunteer Drive
Hendersonville, TN 37075
USA
Tel. [phone]
[e-mail]
[e-mail]
ITW Dynatec
Industriestrasse 28
40822 Mettmann
Germany
Tel. [phone]
[e-mail]
[e-mail]
ITW Dynatec
NO. 2 Anzhi Street,
SIP, Suzhou, 215122
China
Tel. [phone]
[e-mail]
[e-mail]
ITW Dynatec
Tsukimura Building 5th Floor
26-11, Nishikamata 7-chome
Ota-ku, Tokyo 144-0051,
Japan
Tel. [phone]
[e-mail]
[e-mail]
NOTICE:
Please be sure to include the serial number of your application
system each time you order replacement parts and/or supplies. This
will enable us to send you the correct items that you need.
Note: Most common screws, nuts and washers called out in the
manual are not for sale and they can be obtained locally at your
hardware Store. Specialty fasteners are available by contacting ITW
Dynatec’s Customer Service.

Index
ITW Dynatec
DM55 DynaDrum PP V6, Manual No.21-18, Rev.2.19 Page 3
Index
Information about this manual ................................................2
Index ..........................................................................................3
Chapter 1 Declaration of Conformity......................................7
Chapter 2 Safety Instructions .................................................9
General Considerations ............................................................................................................ 9
Warning Labels ......................................................................................................................... 9
Safety Symbols in this Manual ................................................................................................ 10
Safe Installation and Operation ............................................................................................... 10
Explosion/ Fire Hazard ............................................................................................................ 11
Choice of Adhesive ................................................................................................................. 11
Special Safety Considerations When Using Reactive HMPUR Adhesives ............................ 11
Eye Protection & Protective Clothing ...................................................................................... 13
Electrical .................................................................................................................................. 13
Lockout/ Tagout ...................................................................................................................... 13
High Temperatures ................................................................................................................. 14
High Pressure ......................................................................................................................... 14
Protective Covers .................................................................................................................... 14
Servicing, maintenance ........................................................................................................... 15
Secure transport ...................................................................................................................... 15
Treatment for Burns from Hot Melt Adhesives ........................................................................ 16
Measures in case of fire .......................................................................................................... 16
Keep attention to environmental protection standards ........................................................... 17
Chapter 3 Description and Technical Specs .......................19
3.1 Applicable Safety Regulations ...................................................................... 19
Intended Use ........................................................................................................................... 19
Unintended Use, Examples..................................................................................................... 19
Residual Risks ........................................................................................................................ 20
Technical changes .................................................................................................................. 20
Using foreign components ...................................................................................................... 20
Setting-up operation ................................................................................................................ 20
3.2 Description .................................................................................................... 21
Two-Hand-Control-Buttons (Left & Right-Confirm-Buttons) .................................................... 22
System Status Lights .............................................................................................................. 22
Mechanical High-Temperature Protection .............................................................................. 22
RTD Sensors ........................................................................................................................... 22
3.3 Specifications................................................................................................ 23
3.4 Model Designation Guide ............................................................................. 26
Chapter 4 Installation .............................................................27
4.1 Conditions for set-up and mounting .............................................................. 27
4.2 Installation .................................................................................................... 28
4.3 Quality of compressed Air ............................................................................. 29
Chapter 5 Setting-up Operation, Daily Operation ...............31
5.1 Advices for the setting-up operation ............................................................. 31

ITW Dynatec
Index
Page 4 DM55 DynaDrum PP V6, Manual No.21-18, Rev.2.19
5.2 Setting-up operation, daily operation ............................................................ 33
Open/ Close the Main Panel Box Door ................................................................................... 33
To Turn Main Power On/Off .................................................................................................... 33
Operating Switches and Buttons ............................................................................................. 33
Procedure to Resume Production after Use of Emergency Stop ........................................... 34
Preparing a New Drum for melting .......................................................................................... 34
Pneumatic Controls ................................................................................................................. 34
Operator Adjustments ............................................................................................................. 36
Platen Position Sensor ............................................................................................................ 37
Bulk Melter Startup Procedure, Daily Operation ..................................................................... 38
Drum Change-Out ................................................................................................................... 42
5.3 Switching the unit off ..................................................................................... 44
Chapter 6 Controller V6 Touch .............................................45
6.1 Controller Set-Up .......................................................................................... 45
Helpful Tips for the User ......................................................................................................... 45
Temperature Control Functions in General ............................................................................. 45
Software & Hardware Versions ............................................................................................... 45
Defining DynaControl Temperature Control Terms ................................................................ 46
6.2 Program Your System's Parameters ............................................................ 48
Numeric Entry Keypad ............................................................................................................ 48
Alphabetic Entry Keypad ......................................................................................................... 49
Main Screen ............................................................................................................................ 50
Temperature Zones Set Screen .............................................................................................. 54
Zone On/Off Switch on the Numeric Entry Keypad ................................................................ 55
Pump Overview Screen .......................................................................................................... 56
Pump Control Screen/ Linear Line Speed .............................................................................. 58
Extended Pump Mode Settings Screen, Linear Line Speed, Pressure Control ..................... 60
Pump Control/ Pressure Control Screen ................................................................................. 62
Automatic Ramp Compensation at DM55 with Gear Pump .................................................... 64
Control Switch On/Off and Standby Switch ............................................................................ 66
Systems Screen ...................................................................................................................... 68
Settings Screen ....................................................................................................................... 70
Heating Priority Screen ........................................................................................................... 71
Zone Configuration Screen ..................................................................................................... 72
Zone Settings .......................................................................................................................... 73
Fieldbus Setup Screen ............................................................................................................ 75
General Settings Screen ......................................................................................................... 76
Temperature Settings .............................................................................................................. 76
Standby Settings ..................................................................................................................... 78
Drum Calibration ..................................................................................................................... 80
Level Control Settings ............................................................................................................. 82
Pressure Zero Calibration ....................................................................................................... 84
Customer Zone Names ........................................................................................................... 86
Support .................................................................................................................................... 88
Recipes Screen ....................................................................................................................... 89
Time & Scheduler Screen ....................................................................................................... 91
Log Book Screen ..................................................................................................................... 94
Security Screen ....................................................................................................................... 95
System Info Screen ................................................................................................................. 97
License Management Screen ................................................................................................. 98
Software Licenses ................................................................................................................... 99
Acknowledge Button ............................................................................................................. 100
Faults/ Alarms ....................................................................................................................... 101
Operator Response to Error Indication Alarms ..................................................................... 101
XIO Template Settings, Module #1 ....................................................................................... 102
6.3 Modules and Printed Circuit Boards (PCBs) ............................................... 103
V6 Base Module PN 115734 ................................................................................................. 104
V6 Temperature Module PN 115735 .................................................................................... 108

Index
ITW Dynatec
DM55 DynaDrum PP V6, Manual No.21-18, Rev.2.19 Page 5
Standard V6 Zone Table, Drum Unloader DM55 .................................................................. 109
V6 Power Module PN 823306 ............................................................................................... 110
V6 Motor Module PN 116823 ................................................................................................ 111
V6 Solid State Relay (SSR) Adapter PCB Assembly PN 118584 ........................................ 112
Optional V6 BUS Communications Module PN 118125 ....................................................... 113
V6 Extended I/O Module PN 117648 .................................................................................... 114
Optional Printed Circuit Boards ............................................................................................. 114
Chapter 7 Maintenance and Repair Notes .........................115
7.1 Security advices for maintenance and repair .............................................. 115
7.2 Maintenance plan ....................................................................................... 116
7.3 Piston Pump Oil Cavity ............................................................................... 117
7.4 Piston Pump Inlet Check Valve Cleaning ................................................... 117
7.5 Draining of Supply Air Filter/ Regulator ....................................................... 118
7.6 Clamshell Adjustments ............................................................................... 118
7.7 Special Maintenance for PUR Applications ................................................ 118
7.8 Piston Pump Assembly Replacement ......................................................... 119
7.9 Pump Disassembly ..................................................................................... 120
7.10 Platen Removal ........................................................................................ 122
7.11 Platen Seal Replacement ......................................................................... 123
7.12 Electrical Parts Replacement .................................................................... 127
Chapter 8 Troubleshooting .................................................129
8.1 Troubleshooting Notes ................................................................................ 129
8.2 Mechanical Troubleshooting Guide (for Piston Pump Models) ................... 131
8.3 Electrical Troubleshooting Guide ................................................................ 134
8.4 Heaters in Platen Core ............................................................................... 135
8.5 Heaters in Piston Pump .............................................................................. 136
8.6 RTD Sensors in Platen Core & Piston Pump .............................................. 136
8.7 Piston Pump Flow Diagram ........................................................................ 137
8.8 Motor Speed Control Drive ......................................................................... 138
8.9 Accessing, Programming and Monitoring Motor Control Parameters ......... 139
Chapter 9 Drawings and Bill of Materials...........................141
Notes ..................................................................................................................................... 141
Frame and Panel Box Assemblies ........................................................................................ 142
Platen and Connector Kit Assemblies ................................................................................... 144
Platen Vent Valve Assembly, PN 114295 ............................................................................. 146
Piston Pump Assembly, PN 114350 ..................................................................................... 147
Air Motor Assembly, PN 114314 ........................................................................................... 149
Piston Pump/ Air Motor Connection Replacement Parts ...................................................... 150
Remote Purge Kit, PN 116401 .............................................................................................. 151
Piston Pump Pneumatic Assembly, 5 PSI Air Inject, PN 823064 ......................................... 152
Air Injection Replacement Parts ............................................................................................ 154
Piston Pump Valve Assembly, PN 823066 ........................................................................... 155

ITW Dynatec
Index
Page 6 DM55 DynaDrum PP V6, Manual No.21-18, Rev.2.19
Junction Box Assembly, Piston Pump, PN 115945 .............................................................. 157
Chapter 10 Options & Accessories ....................................159
Level Control Kit without Heated Ball Valve & Actuator Option, PN 806573 ........................ 159
Heated 1” Ball Valve Option, PN 805732 .............................................................................. 159
Ball Valve Air Actuator Option, PN 806387 ........................................................................... 159
Pump Option ......................................................................................................................... 159
Full Clam Shell Option, PN 114126 ...................................................................................... 159
Vent Hood Option, PN 114367 ............................................................................................. 159
Pressure Transducer Kit PN 114717, Transducer only PN 811475 ..................................... 159
Pallet Spacer Option, PN 114725 ......................................................................................... 159
Purge Valve Heater Option, PN 115502 ............................................................................... 159
Platen Options ....................................................................................................................... 160
Platen Seal Options .............................................................................................................. 160
Platen Guard, PN 116967 ..................................................................................................... 160
Purge Valve Heater, PN 115502 ........................................................................................... 161
Pressure Transducer Kit, PN 114717 ................................................................................... 162
Drum-Present Sensor Kit, PN 114811 .................................................................................. 163
Cable Position Sensor Kit, PN 114812 ................................................................................. 164
Ball Valve Purge Kit, PN 114757 .......................................................................................... 165
Vertical Air Inject Valve, PN 116859 ..................................................................................... 166
Angled Air Inject, PN 117812 ................................................................................................ 167
Pressure Relief Assembly, 3 Position, PN 823034 ............................................................... 168
Pressure Relief Assembly, 2 Position, PN 823033 ............................................................... 169
Pressure Gauge Assembly, Easy Spin, PN 819685 ............................................................. 170
Optional V6 Communications Adapters/ PCBs: .................................................................... 170
Air Motor Rebuild Kits ........................................................................................................... 171
Chapter 11 Recommended Spare Part Lists......................173
Mechanical Parts ................................................................................................................... 173
Parts within the Controller Panel Box (240V, 400V or 480V) ............................................... 173
Parts for Piston Pump Models .............................................................................................. 174
Pneumatic Parts .................................................................................................................... 175
Miscellaneous ....................................................................................................................... 175
Chapter 12 Pneumatic Schematics.....................................177
Pneumatic Schematic, Piston Pump, 5 PSI Air Inject, PN 823079 ....................................... 177
Pressure Relief Assembly, 3 Position (optional), PN 823034 ............................................... 178
Pressure Relief Assembly, 2 Position (optional), PN 823033 ............................................... 178
Chapter 13 Electrical Schematics.......................................179
13.1 Bulk Melter DM55 240V ............................................................................ 179
Schematics, 240V, PN 823172 ............................................................................................. 179
13.2 Bulk Melter DM55 400V ............................................................................ 181
Schematics, 400V, PN 823173 ............................................................................................. 181
13.3 Bulk Melter DM55 480V ............................................................................ 183
Schematics, 480V, PN 823174 ............................................................................................. 183
Chapter 14 Appendix............................................................185
DynaControl V6 / Fieldbus Options ....................................................................................... 185
Revisions ............................................................................................................................... 186
Pressure Transducer

Chapter 1
Declaration of Conformity
ITW Dynatec
DM55 DynaDrum PP V6, Manual No.21-18, Rev.2.19 Page 7
Chapter 1
Declaration of Conformity

ITW Dynatec
Chapter 1
Declaration of Conformity
Page 8 DM55 DynaDrum PP V6, Manual No.21-18, Rev.2.19
This page intentionally left blank.

Chapter 2
Safety Instructions
ITW Dynatec
DM55 DynaDrum PP V6, Manual No.21-18, Rev.2.19 Page 9
Chapter 2
Safety Instructions
General Considerations

All operators and service personnel must read and understand this manual
before operating or servicing equipment.

All maintenance and service on this equipment must be performed by trained
technicians.
Read and adhere to the manual!
1. Read and follow these instructions.
Failure to do this could result in severe personal injury or death.
2. Keep the binding rules for accident prevention valid for your country and the place of
installation. Also keep the approved qualified technical rules for safety-conscious and
professional work.
3. Additional safety instructions and/ or symbols are located throughout this manual.
They serve to warn maintenance personnel and operators about potentially hazardous
situations.
4. Inspect the machine for unsafe conditions daily and replace all worn or defective parts.
5. Keep work area uncluttered and well lit. Remove all material or things not needed for
the production from the workspace of the equipment!
6. All covers and guards must be in place before operating this equipment.
7. Subject to technical modifications without notice!
8. To ensure proper operation of the equipment, use specified electrical and/ or air
supply sources.
9. Do not attempt to alter the design of the equipment unless written approval is received
from ITW Dynatec.
10. Keep all manuals readily accessible at all times and refer to it often for the best
performance from your equipment.
Warning Labels
1. Read and obey all of the warning labels, signs and caution statements on the
equipment.
2. Do not remove or deface any of the warning labels, signs and caution statements on
the equipment.
3. Replace any warning labels, signs and caution statements which have been removed
or defaced. Replacements are available from ITW Dynatec.

ITW Dynatec
Chapter 2
Safety Instructions
Page 10 DM55 DynaDrum PP V6, Manual No.21-18, Rev.2.19
Safety Symbols in this Manual
1. DANGERS, WARNINGS and CAUTIONS are found throughout this manual.
DANGERS and WARNINGS mean that failure to observe the specific instructions may
cause injury to personnel.
2. CAUTIONS mean that failure to observe the specific instructions may damage the
equipment.
Safe Installation and Operation
Read and adhere to the manual!
1. Read this manual before applying electrical power to the equipment. Equipment may
be damaged by incorrect electrical connections.
2. To avoid possible failure of hoses, make sure all hoses are routed to avoid kinking,
tight radius turns (8” or less) and abrasive contact. Hot‐melt hoses should not have
prolonged contact with heat‐absorbing surfaces such as cold floors or metal troughs.
These heat‐absorbing surfaces can alter adhesive flow and cause incorrect
calibration. Hoses should never be covered with materials that prevent heat
dissipation, such as insulation or sheathing. Hoses should be spaced apart from each
other, not making direct contact.
3. Do not use adhesive that is dirty or that may be chemically contaminated. Doing so
can cause system clogging and pump damage.
4. When adhesive hand‐held applicators or other movable applicators are used, never
point them at yourself or at any other person. Never leave a hand‐held applicator's
trigger unlocked when not actually in use.
5. Never activate the heads, hand‐held applicators and/ or other application devices until
the adhesive's temperature is within the operating range. Severe damage could result
to internal parts and seals.
6. Always install the equipment on a flat surface.
7. Never attempt to lift or move the unit when there is molten adhesive in the system.
8. Promptly wipe up fluid spills to avoid potential slips or falls.
9. In case of an emergency or exceptional incident, press the emergency stop button in
order to stop the unit quickly.
10. Use the unit only as it is intended to.
11. Never let the unit run unattended.
12. Operate the unit only in a faultless and fully functional condition. Check and make
sure that all safety devices work in proper form!