ITW Dynatec DYNAMELT D15 Series Guide

DYNAMELT D15/D25/D45 SERIES
ADHESIVE SUPPLY UNIT
with V6 DynaControl with LCD or Touch Screen Controller Rev.1.16
Technical Documentation, No.20-63, Rev.9.16
ITW Dynatec
An Illinois Tool Works Company
www.itwdynatec.com
Adhesive Application Solutions | ISO 9001 certified

Page ii ITW Dynatec
D15/D25/D45 V6 DCL ASU Manual #20- 63
ITW Dynatec Service Parts and Technical Service:
AMERICAS EUROPE, MIDDLE
EAST & AFRICA
ASIA PACIFIC
ITW Dynatec
31 Volunteer Drive
Hendersonville, TN 37075
USA
Tel. [phone]
[e-mail]
[e-mail]
ITW Dynatec
Industriestrasse 28
40822 Mettmann
Germany
Tel. [phone]
[e-mail]
[e-mail]
ITW Dynatec
Unit2, B1 Building
No.9 Weixin Road
SIP, Suzhou, 215122
China
Tel. [phone]
[e-mail]
[e-mail]
ITW Dynatec
Tsukimura Building 5th Floor
26-11, Nishikamata 7-chome
Ota-ku, Tokyo 144-0051,
Japan
Tel. [phone]
[e-mail]
[e-mail]
Information about this manual
Read all instructions before operating this equipment!
It is the customer’s responsibility to have all operators and service
personnel read and understand this information. Contact your ITW
Dynatec customer service representative for additional copies.
NOTICE:
Please be sure to include the serial number ofyour application
system each time you order replacement parts and/or supplies.
This will enable us tosend you the correct items that you need.

ITW Dynatec
D15/D25/D45 V6 DCL ASU Manual #20-63
Page iii
Revised 11/14
TABLE OF CONTENTS
Chapter 1 Safety Precautions Chapter - Page #
Safe Installation and Operation 1-1.........................................................
Eye Protection & Protective Clothing 1-1....................................................
Electrical 1-2..........................................................................
High Temperatures 1-2...................................................................
High Pressure 1-2.......................................................................
Protective Covers 1-2....................................................................
Service 1-2............................................................................
Treatment for Burns From Hot Melt Adhesives 1-3............................................
Explosion/ Fire Hazard 1-3...............................................................
Lockout/ Tagout 1-3.....................................................................
Choice of Adhesives 1-3.................................................................
Safety Symbols in this Manual 1-3.........................................................
Special Safety Considerations When Using Reactive HMPUR Adhesives 1-4........................
Chapter 2 Description & Specifications
Description 2-1.........................................................................
Specifications 2-2.......................................................................
Installation Dimensions 2-4...............................................................
Wattage Capacity 2-5....................................................................
Model Designation Matrix (SDS) 2-7.......................................................
Chapter 3 Installation & Start Up
Placing the ASU 3-1.....................................................................
Lifting the ASU 3-2.....................................................................
To Open/ Close Panel Box Door 3-2........................................................
To Open Hopper Access Cover 3-2.........................................................
Installation 3-3.........................................................................
Customer Connections Chart 3-6...........................................................
Location of V6 Modules & Printed Circuit Boards (PCBs) 3-7...................................
Adding Adhesive 3-8....................................................................
Changing the Adhesive Formula 3-8........................................................
Rear Cover: Hose and Head Electrical and Adhesive Connections 3-9.............................
Adjusting the Pressure Relief Valve 3-10.....................................................
Field Installation of Controller Options 3-12...................................................
Adjustment of the Optional Level Control 3-12................................................
Typical Start Up and Shut Down Procedures 3-13..............................................
Storage and Disposal of the Application System 3-16............................................
Chapter 4 DynaControl Controller Set-Up
Temperature Control Functions in General 4-1................................................
Defining DynaControl Temperature Control Terms 4-1.........................................
DynaControl V6 LCD Display During Normal Operating Mode 4-3...............................
LCD Error Indication Alarms 4-3..........................................................
Touch Screen Error Indication Faults & Alarms 4-5............................................
Settings for a Typical Operation 4-7........................................................
System Values that are Factory Programmed (not customer accessible) 4-8..........................
Customer Programmable System Values Preset at the Factory 4-8.................................
Default Settings of the DynaControl V6 LCD Controller 4-9
.....................................

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ITW Dynatec
D15/D25/D45 V6 DCL ASU Manual #20-63
LCD Controller Features 4-10..............................................................
Helpful Tips for the User 4-10..............................................................
Chapter 5 Programming of DynaControl Controllers
LCD HMI PROGRAMMING Section 1..................................................................
DynaControl V6 LCD Interface 5-1........................................................
In General 5-1..........................................................................
Overview Screen Reference 5-2............................................................
Status Line 5-3.........................................................................
Temperature Zone Symbols 5-3............................................................
Bar Graphs 5-4.........................................................................
Scan Mode 5-4.........................................................................
To Navigate Away from Overview Screen 5-5................................................
Setup Your System Parameters 5-6.........................................................
Temperature Zones 5-6...................................................................
Pump Settings 5-8......................................................................
Main Menu 5-10.........................................................................
Recipe Management 5-10..............................................................
Standby/ Setback 5-11................................................................
Setpoint Locking 5-12.................................................................
7-Day Scheduler 5-12.................................................................
Current Time-of-Day and Day-of-Week 5-14...............................................
Info Screen 5-15.....................................................................
System Configuration Menu 5-16...........................................................
Accessing the Parameters 5-16..........................................................
Temperature Unit (Celsius or Fahrenheit) 5-17.............................................
Language Selection 5-17...............................................................
Zone Configuration 5-17...............................................................
Pump Configuration 5-17..............................................................
Setpoint Limitation 5-18...............................................................
Hi/Lo Alarm Tolerance 5-18............................................................
Standby Configuration 5-18............................................................
Level Detection 5-19..................................................................
Heatup Sequence (Priority) 5-20........................................................
Access Code 5-21....................................................................
0.5 RPM Increment 5-21...............................................................
Temperature Offset 5-21...............................................................
Customer Zone Names 5-22............................................................
Logbook/ Fault History 5-23...........................................................
Power-On Configuration 5-24..........................................................
Global Setpoints 5-25.................................................................
Controller Messages Troubleshooting Guide 5-26..............................................
TOUCH SCREEN HMI PROGRAMMING Section 2......................................................
Setup Your System’s Parameters 5-29........................................................
Input Keyboard 5-29.....................................................................
Main Screen 5-30........................................................................
Temperature Zones Set Screen 5-34..........................................................
Pump Overview Screen 5-35...............................................................
Pump Control, Linear Line Speed 5-36.......................................................
Extended Pump Mode Settings, Linear Line Speed, Pressure Control 5-38...........................
Pump Control, Pressure Control Screen 5-40..................................................
Automatic Ramp Compensation (ARC) 5-42..................................................

ITW Dynatec
D15/D25/D45 V6 DCL ASU Manual #20-63
Page v
Revised 11/14
Control Switch On/Off and Standby Switch 5-44...............................................
Systems Screen 5-46.....................................................................
Settings Screen 5-48......................................................................
HeatingPriorityScreen 5-49...............................................................
Temperature Offsets Screen 5-50............................................................
Fieldbus Setup Screen 5-51................................................................
General Settings Screen 5-52...............................................................
Temperature Settings 5-52.................................................................
Standby Settings 5-54....................................................................
Level Control Settings 5-56................................................................
Pressure Zero Calibration 5-57.............................................................
Calibrating Screen 5-58...................................................................
Customer Zone Names Screen 5-59..........................................................
Recipes Screen 5-61......................................................................
Time & Scheduler Screen 5-62.............................................................
Log Book Screen 5-65....................................................................
Security Screen 5-66.....................................................................
System Info Screen 5-68..................................................................
License Management Screen 5-69...........................................................
Acknowledge Button 5-70.................................................................
Faults, Alarms 5-71......................................................................
Operator Response to Error Indication Alarms 5-71.............................................
Chapter 6 Preventive Maintenance
General Cleaning 6-1....................................................................
Preventive Maintenance Schedule 6-1.......................................................
Output Filter 6-1........................................................................
Hose Fittings 6-2.......................................................................
Fasteners 6-2..........................................................................
Primary Filter Cleaning 6-3...............................................................
Pump Shaft Leak 6-4....................................................................
Summary of Preventive Maintenance Schedule 6-4............................................
Purging the Filter Manifold of Adhesive and Pressure 6-5.......................................
Flushing the System 6-5.................................................................
Chapter 7 Troubleshooting
General Troubleshooting Notes 7-1.........................................................
Location of Components 7-2..............................................................
High-Temperature Redundant Overtemp Thermostat 7-3........................................
Lithium Battery 7-3.....................................................................
DynaControl V6 Modules 7-3.............................................................
7-Day Scheduler Use with Pendant Controller 7-3.............................................
Handling Modules & Printed Circuit Boards 7-4
..............................................
V6 Base Module 7-5....................................................................
V6 Temperature Module 7-9..............................................................
V6 Power Module 7-10...................................................................
V6 Aux Power Module 7-12...............................................................
V6 Motor Module 7-13...................................................................
Motor Speed Control Drive 7-14............................................................
Optional Printed Circuit Boards 7-15........................................................
Optional V6 Bus Communications Module 7-16................................................
Heater and Sensor Resistance Values 7-16....................................................
Resistance Tables 7-17....................................................................

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ITW Dynatec
D15/D25/D45 V6 DCL ASU Manual #20-63
Error Indication Alarm Troubleshooting Guide 7-18............................................
Adjustable Adhesive Pressure Relief Valve 7-29................................................
Operation of the ASU’s Pump 7-30..........................................................
Pump Output Adjustments 7-30.............................................................
Troubleshooting the ASU Pump 7-31........................................................
Pump Troubleshooting Guide 7-32..........................................................
Chapter 8 Disassembly & Re-assembly Procedures
Disassembly Procedures 8-1..............................................................
Remove Rear Cover 8-1..................................................................
Mechanical (Over-Temperature) Thermostat Replacement 8-1....................................
To Access the RTD Sensors 8-1............................................................
RTD Replacement for ASU 8-1............................................................
RTD Replacement for Drop-in Grid 8-1.....................................................
To Access the Electrical Components 8-2....................................................
To Remove Front Electrical Display 8-2.....................................................
Main On/ Off Switch (Circuit Breaker) Replacement 8-2........................................
Fuse Replacement 8-2...................................................................
Printed Circuit Board Replacement 8-2......................................................
Module Replacement 8-2.................................................................
Opening Modules 8-3....................................................................
To Access the Pump or Motor 8-3..........................................................
Gear Pump and Motor Removal 8-3........................................................
Pump Seal (O-ring) Replacement 8-4.......................................................
Re-assembly Procedures 8-4..............................................................
Chapter 9 Available Options & Accessories
Pressure Gauge Kit 9-1..................................................................
Drop-in Grids 9-1.......................................................................
Filter Options 9-1.......................................................................
Pressure Transducer Assembly 9-1.........................................................
Level Control Assembly 9-1..............................................................
Pneumatic Pressure Relief Valve (PPRV) 9-1.................................................
Pump Options 9-2......................................................................
DynaControl Options 9-3.................................................................
Recommended Spare Parts List 9-4.........................................................
Chapter 10 Component Illustrations & Bills of Material
Cabinet Assembly 10-2...................................................................
Electrical Panel Box Assembly 10-4.........................................................
Front Panel Assembly 10-6................................................................
Drive Assembly 10-8.....................................................................
Grid and Melt Section 10-10................................................................
Filter Manifold Assemblies 10-12............................................................
Gear Pumps 10-14........................................................................
Optional Pneumatic Pressure Relief Valve Kit 10-26.............................................

ITW Dynatec
D15/D25/D45 V6 DCL ASU Manual #20-63
Page vii
Revised 11/14
Chapter 11 System Schematics & Engineering Drawings
Head Schematic: all models 11-1............................................................
Hose Schematic: all models 11-2............................................................
Typical Hydraulic Schematic 11-3...........................................................
Level Control Schematic 11-4..............................................................
ASU Wiring Diagrams end of chapter................................................................
Appendix
Pressure Transducer ....... ....... ...... ....... ....... ...... ....... ....... ....... Appendix 3
Signal Isolator .... ....... ....... ...... ....... ....... ...... ....... ....... ....... Appendix 2
Gear Pumps ..... ......... ....... ....... .... ....... ...... ....... ....... ....... ..Appendix 1

Page viii
Revised 11/14
ITW Dynatec
D15/D25/D45 V6 DCL ASU Manual #20-63