Iveco Motors C13 ENT M50 User guide

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ENGLISH
CURSOR SERIES
C78 ENT (TIER 2)
C87 ENT (TIER 3)
C10 ENT (TIER 2/3)
C13 ENT (TIER 2/3)
CURSOR78 TE
CURSOR13 TE1/TE2/TE3
USE AND MAINTENANCE
INTRODUCTION
We would like to thank you for buying an IVECO MOTORS product,
and compliment you on your choice of engine.
Before you carry out any operation involving the engine or its fittings,
please read the contents of this manual carefully; compliance with the
instructions provided in the manual is the best way to guarantee
trouble-free, long term operation of the engine.
The contents of this manual refer to the standard configuration of the
engine, and the illustrations are purely indicative. Some instructions are
provided by giving the sequence of operations to be carried out in
order to allow the engine and/or its fittings to perform in a certain way.
In some cases they will be dependent on the configuration of the
commands and the set-up of the machine on which the engine is
installed; for any points that differ from the contents of this manual,
please consult the instructions provided by the machine Manufacturer
or a specific manual.
The information provided below was current at the date of
publication.
The Manufacturer reserves the right to make modifications at any time
without prior notice, for technical or commercial reasons or to update
the engines to comply with legal requirements in the various
Countries.
The Manufacturer declines all liability for any errors or omissions.
Please remember that the IVECO MOTORS Technical Service
Network is available to offer you its experience and professional skills,
wherever you may be.
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CONTENTS Page
GENERAL INFORMATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Spare Parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Liability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
Engine technical data C78 - C87 . . . . . . . . . . . . . . . . . . . . . . . . . . .4
Engine technical data C10 ENT . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Engine technical data C13 ENT . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Engine technical data CURSOR C78 TE2 . . . . . . . . . . . . . . . . . .10
Engine technical data CURSOR C13 TE1/TE2/TE3 . . . . . . . . . .12
Signs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
USE. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Preliminary checks. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Starting and stopping the engine . . . . . . . . . . . . . . . . . . . . . . . . . . .15
Recognising alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Engine management and diagnosis from the instrument panel. .19
Engine pre-heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
For proper use of the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Special warnings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
Running in . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
Refuelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
CONTROLS AND MAINTENANCE . . . . . . . . . . . . . . . . . . . . .24
Maintenance personnel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Accident prevention. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24
Frequency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .25
Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
How to proceed. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27
Moving the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
Disposal of waste . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36
LONG PERIODS OF INACTIVITY . . . . . . . . . . . . . . . . . . . . . . .37
Preparing the engine for a long period of inactivity . . . . . . . . . . .37
Restarting the engine after a long period of inactivity . . . . . . . . .38
ENGINE MALFUNCTIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .39
Page
BEHAVIOUR IN AN EMERGENCY. . . . . . . . . . . . . . . . . . . . . . .40
IN APPENDIX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Oil viscosity level according to surrounding temperatures . . . . . . .
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ENGLISH
GENERAL INFORMATION
GUARANTEE
In order to ensure that your engine gives the best possible
performance and to take advantage of the IVECO MOTORS
guarantee, you must follow the indications provided in this publication
with great care; failure to do so may result in invalidation of the
guarantee.
SPARE PARTS
Always use Original IVECO MOTORS Spare parts. This is essential to
keep the engine in original running order.
The use of non-original spare parts will not only invalidate the
guarantee, but will mean that IVECO MOTORS will not be considered
liable in any way during the whole working life of the engine.
LIABILITY
The Manufacturer will only be considered liable subject to
performance of the control and maintenance operations indicated and
described in this manual; to this effect, proof that these operations
have been performed must be provided. Any special maintenance
operations that may be necessary must be carried out by qualified
technicians from authorised Workshops in the IVECO MOTORS
Network, using the instruments and equipment provided for the
purpose.
SAFETY
The following information is intended to encourage caution when
using the engine, so as to avoid damage to persons or property as a
result of improper or incorrect behaviour.
The engines must only be used for the purposes indicated by the
Manufacturer.
Any tampering, modification and use of non-original spare parts
may compromise proper operation of the engine and safe use;
never, under any circumstances make modifications to the
wiring and to the units equipping the engine, or connect them to
other power systems.
Pay particular attention to moving parts of the engine, to high
temperature components and to circuits containing pressurised
fluids; its electrical equipment houses electrical currents and
voltage.
The exhaust fumes produced by the engine are bad for your health.
The engine must only be moved using suitable lifting tackle, making
use of the U-bolts provided on the engine for that purpose.
The engine must not be started up and used until the machine in
which it installed has satisfied all necessary safety requirements, or
until the machine has been guaranteed to comply with local laws
and regulations.
The operations required to guarantee the best possible use and
preservation of the engine must only be carried out by persons of
proven experience, equipment with tools considered suitable by
IVECO MOTORS.
For the purpose of safety, further recommendations are given in the
chapter CONTROLS AND MAINTENANCE.
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ENGINE TECHNICAL DATA C78 ENT - C87 ENT
The technical code and serial number are indicated on a plate, which
is located on different parts of the engine, according to the model:
flywheel casing, tappet cover, other.
(*)Net power to the flywheel in compliance with ISO 3046-1. Test
conditions: temperature 25 °C; atmospheric pressure 100 kPa;
relative humidity 30%.
Code C78 ENT C87 ENT
Engine family F2
Cycle 4-stroke diesel
Number and arrangement
of cylinders 6, in line
Bore x stroke 115 x 125 mm 117 x 135 mm
Total displacement 7,800 cm3 8,700 cm3
Air system Supercharged aftercooled
Injection type EUI (PDE) Common Rail
electronically controlled
Engine direction of rotation Anticlockwise
(seen from flywheel side)
Dry weight 675 kg 675 kg
Electrical system 24 V
Accumulator/s
- capacity
- discharge current
180 Ah or above
800 A or above
Performance: Maximum power (*)
Maximum torque
C78 ENT (TIER2) 220 kW (300 CV) @ 2200 rpm
1250 Nm (127 Kgm) @ 1200 rpm
Performance: Maximum power (*)
Maximum torque
C87 ENT (TIER3) 260 kW (354 CV) @ 2100 rpm
1500 Nm (153 Kgm) @ 1500 rpm
WARNING
Any alteration of the above mentioned characteristics, in particular
modification of the data stored in the injection system electronic units
or the characteristics of the engine and its fittings, is strictly prohibited,
penalty invalidation of the guarantee and absence of all liability on the
part of IVECO MOTORS.
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