IWAKI PUMPS APN-110-D4 User manual

Safety instructions
Overview Installation Operation Maintenance Specication
© 2010 IWAKI CO.,LTD.
Iwaki Air Pump
APN-110-D4
Instruction manual
Thank you for choosing our product.
Please read through this instruction manual before use.
This instruction manual describes important precautions and
instructions for the product. Always keep it on hand for quick
reference.
T762-3 '14/01
( )Country codes
IWAKI CO.,LTD. 6-6 Kanda-Sudacho 2-chome Chiyoda-ku Tokyo 101-8558 Japan
TEL:[phone] FAX:[phone](http://www.iwakipumps.jp)
Australia IWAKI Pumps Australia Pty. Ltd.
TEL : [phone] FAX : [phone]
Italy IWAKI Europe GmbH, Italy Branch TEL : [phone] FAX : [phone]
Austria IWAKI EUROPE GmbH
TEL : [phone] FAX : [phone]
Korea IWAKI Korea Co.,Ltd.
TEL : [phone] FAX : [phone]
Belgium IWAKI Belgium n.v.
TEL : [phone] FAX : 1367 2030
Malaysia IWAKIm Sdn. Bhd.
TEL : [phone] FAX : [phone]
China IWAKI Pumps (Shanghai) Co., Ltd.
TEL : [phone] FAX : [phone]
Norway IWAKI Norge AS
TEL : [phone] FAX : [phone]
China IWAKI Pumps (Guangdong) Co., Ltd.
TEL : [phone] FAX : [phone]
Singapore IWAKI Singapore Pte. Ltd.
TEL : [phone] FAX : [phone]
China GFTZ IWAKI Engineering & Trading (Guangzhou)
TEL : [phone] FAX : [phone]
Spain IWAKI Europe GmbH, Spain Branch TEL : [phone] FAX : [phone]
China GFTZ IWAKI Engineering & Trading (Beijing)
TEL : [phone] FAX : [phone]
Sweden IWAKI Sverige AB
TEL : [phone] FAX : [phone]
Denmark IWAKI Nordic A/S
TEL : [phone] FAX : [phone]
Switzerland IP Service SA
TEL : [phone] FAX : [phone]
Finland IWAKI Suomi Oy
TEL : [phone] FAX : [phone]
Taiwan IWAKI Pumps Taiwan Co., Ltd.
TEL : [phone] FAX : [phone]
France IWAKI France S.A.
TEL : [phone] FAX : [phone]
Taiwan IWAKI Pumps Taiwan (Hsin-chu) Co., Ltd. TEL : [phone]
FAX : [phone]
Germany IWAKI EUROPE GmbH
TEL : [phone] FAX : [phone]
Thailand IWAKI (Thailand) Co.,Ltd.
TEL : [phone] FAX : [phone]
Holland IWAKI Europe GmbH, Netherlands Branch TEL : [phone] FAX : [phone] U.K. IWAKI Pumps (UK) LTD.
TEL : [phone] FAX : [phone]
Hong Kong IWAKI Pumps Co., Ltd.
TEL : [phone] FAX : [phone]
U.S.A. IWAKI AMERICA Inc
TEL : [phone] FAX : [phone]
Indonesia IWAKI Singapore (Indonesia Branch)
TEL : [phone] FAX : [phone]
Vietnam IWAKI Pumps Vietnam Co.,Ltd.
TEL : [phone] FAX : [phone]

2
Order conrmation
Open the package and check that the product conforms to your order. If
any problem or inconsistency is found, immediately contact your distribu-
tor.
a. Check if the delivery is correct.
Check the nameplate to see if the
information such as model codes,
discharge capacity and discharge
pressure are as ordered.
b. Check if the delivery is damaged or deformed.
Check for transit damage and loose bolts.
Order conrmation

3
Contents
Contents
Order conrmation ............................................................................................. 2
Safety instructions ....................................................................... 5
WARNING.......................................................................................................... 6
CAUTION ........................................................................................................... 7
Precautions for use ......................................................................................... 9
Overview...................................................................................... 12
Introduction.....................................................................................................12
Pump structure & Operating principle .........................................................12
Part names.......................................................................................................13
Identication codes........................................................................................14
Installation .................................................................................. 15
Pump mounting...............................................................................................15
Pipework ..........................................................................................................16
Tube connection ..........................................................................................16
Wiring...............................................................................................................17
Power & External signal cables...................................................................17
Before work ............................................................................................17
Rated current & Starting current ............................................................18
Operation..................................................................................... 19
Pump operation ..............................................................................................19
Start-up........................................................................................................19
Operation.....................................................................................................19
Before a long period of stoppage (1 week or more) ................................... 20

4Contents
Maintenance................................................................................ 21
Troubleshooting..............................................................................................21
Inspection....................................................................................................... 23
Daily inspection .......................................................................................... 23
Wear part replacement.................................................................................. 24
Wear part list................................................................................................24
Before service..............................................................................................24
Diaphragm replacement ............................................................................. 25
Valve replacement ...................................................................................... 26
Specication/Outer dimension .................................................................... 27
Specication ............................................................................................... 27
Outer dimension ......................................................................................... 28
Performance curves ................................................................................... 28
Part names & Structure .............................................................................. 29

5
Safety instructions
Read through this section before use. This section describes
important information for you to prevent personal injury or
property damage.
■ Symbols
In this instruction manual, the degree of risk caused by incorrect use is noted
with the following symbols. Please pay attention to the information associated
with the symbols.
Indicates mishandling could lead to a fatal or
serious accident.
WARNING
A symbol accompanies each precaution, suggesting the use of "Caution", "Pro-
hibited actions" or specic "Requirements".
Indicates mishandling could lead to personal
injury or property damage.
CAUTION
Caution marks Prohibited marks Requirement marks
Electrical
shock
Caution
Safety instructions
Requirement
Wear
protection
Grounding
Prohibited Do not rework
or alter
Export Restrictions
Technical information contained in this instruction manual might be treated
as controlled technology in your countries, due to agreements in international
regime for export control.
Please be reminded that export license/permission could be required when this
manual is provided, due to export control regulations of your country.

6WARNING
Turn off power before service
Risk of electrical shock. Be sure to turn off power to stop the pump
and related devices before service is performed.
Stop operation
If you notice any abnormal or dangerous conditions, suspend op-
eration immediately and inspect/solve problems.
Do not use the pump in any condition other than its intended
purpose
The use of the pump in any conditions other than those clearly
specied may result in failure or injury. Use this product in a speci-
ed conditions only.
Do not modify the pump
Alterations to the pump carries a high degree of risk. It is not the
manufacturer's responsibility for any failure or injury resulting from
alternations to the pump.
Use specied power only
Do not apply power other than that specied on the nameplate.
Otherwise, failure or re may result. Ensure the pump is properly
grounded.
Wear protective clothing
Always wear protective clothing such as an eye protection, chemi-
cal resistant gloves, a mask and a face shield during disassembly,
assembly or maintenance work. The specic solution will dictate the
degree of protection. Refer to MSDS precautions from the solution
supplier.
Do not damage a power cable
Do not pull, knot or crush the power cable. Damage to the power
cable could lead to a re or electrical shock if cut or broken.
WARNING
Do not remodel
Wear
protectors
Requirement
Electrical
shock
Prohibited
Prohibited
Requirement

7
Safety instructions
CAUTION
Qualied personnel only
The pump should be handled or operated by qualied personnel
with a full understanding of the pump. Any person not familiar with
the product should not take part in the operation or maintenance of
the pump.
Keep electric parts and wiring dry
Risk of re or electric shock. Install the pump where it can be kept
dry.
Ventilation
Fumes or vapours can be hazardous with certain solutions. Ensure
proper ventilation at the operation site.
Do not install/store the pump:
• In a ammable atmosphere.
• In a dusty/humid environment.
• Where operating (or storage) temperature can fall below 5ºC (or
0ºC) or exceed 40ºC.
• In direct sunlight or wind & rain.
Spill precautions
Ensure protection and containment of solution in the event of
plumbing or pump damage (secondary containment).
Do not use the pump in a wet location
The pump is not waterproof. Use of the pump in wet or extremely
humid locations could lead to electric shock or short circuit.
Do no use a damaged power cable
Risk of fire or electric shock. The cable is not replaceable. The
whole pump unit needs to be replaced when the cable is damaged.
CAUTION
Requirement
Requirement
Caution
Prohibited
Prohibited
Prohibited
Electrical
shock

8CAUTION
Preventative maintenance
Follow instructions in this manual for replacement of wear parts. Do
not disassemble the pump beyond the extent of the instructions.
Do not use a damaged pump
Use of a damaged pump could lead to an electric shock or death.
Disposal of a used pump
Dispose of any used or damaged pump in accordance with local
rules and regulations. If necessary, consult a licensed industrial
waste disposal company. Requirement
Requirement
Prohibited

9
Safety instructions
• Electrical work should be performed by a qualied
electrician. Otherwise, personal injury or property
damage may result.
• Do not install the pump in a place where the pump
can get wet. Avoid using wet gas, or internal con-
densation will build up and consequently result in
the short lives of the valve and diaphragm.
• Do not use the pump in a dusty place. Be sure
to provide the inlet with a filter to prevent foreign
matters from getting into the pump. Otherwise, the
pump performance may reduce or the lives of the
valve and diaphragm remarkably shorten.
• Do not install the pump in a corrosive or flamma-
ble gas atmosphere. Keep good ventilation in a
working area. Ambient temperature should not fall
below 5°C or exceed 40°C. Observe the allowable
gas temperature range of 0 and 40°C.
• If the compressed air (higher pressure than atmos-
pheric pressure) is transferred to the pump, sharp
deterioration to the lives of the valve, diaphragm
and bearing may result. Always keep atmospheric
or lower pressure in the suction line.
Precautions for use
Precautions for use
Caution
Do not increase suc-
tion line pressure

10 Precautions for use
• Do not tube two or more pumps in series. It may
prevent the motor from starting and lead to a burn
out.
• Injection point must be below the pump position.
Or siphon action or back flow may result.
• Use care handling the pump. Do not drop. An
impact may affect pump performance. Do not use
a pump that has been damaged to avoid the risk of
electrical damage or shock.
• Do not apply power other than that specified on
the nameplate. Otherwise, failure or fire may
result.
?V