Item no. 10404084, Revision 00 3 ( 44 )
Contents:
Translation of the original manual
1 Preliminary information 5
1.1 Purpose of the manual.......................................................5
1.2 Explanation of symbols used........................................... 5
2 Transport and packaging 6
2.1 Scope of supply of HF spindle.........................................6
2.1.1 Optional accessories..............................................6
2.1.2 Documentation supplied.....................................6
2.2 Packaging of HF spindle.................................................... 7
3 Designated use 7
3.1 Permissible types of machining...................................... 7
3.2 Permissible materials..........................................................7
4 Safety instructions 8
4.1 Safe working.......................................................................... 9
4.2 Shutdown of HF spindle..................................................10
4.3 Installation and maintenance........................................10
4.4 Modification and repair ...................................................10
4.5 Improper operation ..........................................................10
5 Technical description 11
5.1 Connections of HF spindle .............................................11
5.2 Electrical connection ........................................................12
5.3 Cooling ..................................................................................12
5.4 Sealing air .............................................................................13
5.5 Taper cleaning ....................................................................13
5.6 Pneumatic tool change....................................................13
5.7 Cylinder vent .......................................................................13
6 Technical Specifications 14
6.1 Dimensions ..........................................................................15
6.2 Technical data sheet (KL3702 , AC-Motor)................16
6.2.1 Performance Diagram........................................ 17
6.3 Wiring diagram...................................................................18
6.4 Motor protection PTC 130°C..........................................21
6.5 Tool change monitoring .................................................21
6.6 Speed and position sensor (MiniCoder) ....................22
6.6.1 Technical data (TTL, x8) ..................................... 22
6.7 Air-borne noise emissions ..............................................22
7 Operating location 23
8 Installation 24
8.1 Installing the HF spindle...................................................24
8.2 Diameter of media supply line.......................................25
8.3 Cooling water.......................................................................25
8.3.1 Quality of cooling water.....................................25
8.3.2 Setting the cooling...............................................25
8.4 Compressed air....................................................................26
8.4.1 Air purity classes (ISO 8573-1)..........................26
8.4.2 Setting the sealing air .........................................26
8.4.3 Setting values.........................................................27
9 Commissioning 28
9.1 Running-in schedule..........................................................28
9.2 Daily start-up ........................................................................29
9.3 Shutdown signal .................................................................29
9.4 Commissioning after storage .........................................29
10 Tool change 30
10.1 Clockwise and counter-clockwise.................................30
10.2 pneumatic taper change..................................................30
10.2.1 Automatic hollow shank taper tool clamp
.....................................................................................31
10.3 Tool changing station (optional accessory) ..............32
10.3.1 pneumatic taper change ...................................32
10.3.2 Installing the changing station........................32
10.3.3 Maintenance...........................................................32
11 Tools for high speed cutting 33
12 Maintenance 34
12.1 Ball bearings .........................................................................34
12.2 Daily cleaning.......................................................................34
12.2.1 Before commencing work .................................35
12.2.2 With every tool change ......................................35
12.3 In the case of storage.........................................................35
12.4 Monthly maintenance.......................................................36
12.5 Long periods of storage ...................................................36
12.6 Maximum storage time.....................................................36
13 Dismantling 37
13.1 Disposal and environmental protection ....................37
14 Service and repairs 38
14.1 Service partners...................................................................38
14.2 Malfunctions.........................................................................39
