Item no. 10204050, Revision 01 3 ( 40 )
Contents:
Translation of the original manual
1 Preliminary information 4
1.1 Purpose of the manual.......................................................4
1.2 Explanation of symbols used........................................... 4
2 Transport and packaging 5
2.1 Scope of supply of HF spindle.........................................5
2.1.1 Optional accessories..............................................5
2.1.2 Documentation supplied.....................................5
2.2 Packaging of HF spindle.................................................... 5
3 Designated use 6
3.1 Permissible types of machining...................................... 6
3.2 Permissible materials..........................................................6
4 Safety instructions 7
4.1 Safe working.......................................................................... 8
4.2 Shutdown of HF spindle.................................................... 9
4.3 Installation and maintenance.......................................... 9
4.4 Modification and repair ..................................................... 9
4.5 Improper operation ............................................................9
5 Technical description 10
5.1 Connections of HF spindle .............................................10
5.2 Electrical connection ........................................................10
5.3 Cooling ..................................................................................11
5.3.1 Water outlet for spray nozzle .......................... 11
5.4 Sealing air .............................................................................11
6 Technical Specifications 12
6.1 Dimensions ..........................................................................13
6.2 Technical data sheet (KL3010 , AC-Motor)................14
6.2.1 Performance Diagram........................................ 15
6.3 Wiring diagram...................................................................16
6.4 Motor protection PTC 160°C..........................................17
6.5 Speed sensor (digital differential magneto resistor)
..................................................................................................18
6.6 Air-borne noise emissions ..............................................18
7 Operating location 19
8 Installation 20
8.1 Installing the HF spindle..................................................20
8.2 Diameter of media supply line......................................21
8.3 Cooling water......................................................................21
8.3.1 Quality of cooling water.................................... 21
8.3.2 Setting the cooling.............................................. 21
8.4 Compressed air....................................................................21
8.4.1 Air purity classes (ISO 8573-1)..........................21
8.4.2 Setting the sealing air .........................................23
9 Commissioning 24
9.1 Running-in schedule..........................................................24
9.2 Daily start-up ........................................................................25
9.3 Shutdown signal .................................................................25
9.4 Commissioning after storage .........................................25
10 Tool change 26
10.1 Manual hollow shank taper.............................................26
11 Tools for high speed cutting 28
12 Maintenance 29
12.1 Ball bearings .........................................................................29
12.2 Daily cleaning.......................................................................29
12.2.1 Before commencing work .................................29
12.2.2 With every tool change ......................................30
12.3 In the case of storage.........................................................30
12.4 Monthly maintenance.......................................................30
12.5 Long periods of storage ...................................................30
12.6 Maximum storage time.....................................................30
13 Dismantling 31
13.1 Disposal and environmental protection ....................31
14 Service and repairs 32
14.1 Service partners...................................................................32
14.2 Malfunctions.........................................................................33
15 Warranty 35
16 Declaration of Incorporation 36
