
Item no. 10502017, Revision 04 3 ( 36 )
Contents:
Translation of the original manual
1 Preliminary information 4
1.1 Purpose of the manual ...................................................... 4
1.2 Explanation of symbols used .......................................... 4
2 Transport and packaging 5
2.1 Scope of supply of HF spindle ........................................ 5
2.1.1 Optional accessories............................................. 5
2.1.2 Documentation supplied.................................... 5
2.2 Packaging of HF spindle.................................................... 6
3 Designated use 6
3.1 Permissible types of machining ..................................... 6
3.2 Permissible materials ......................................................... 6
4 Safety instructions 7
4.1 Safe working.......................................................................... 8
4.2 Shutdown of HF spindle ................................................... 9
4.3 Installation and maintenance ......................................... 9
4.4 Modification and repair................................................... 10
4.5 Improper operation .......................................................... 10
5 Technical description 10
5.1 Connections of HF spindle.............................................10
5.2 Electrical connection........................................................11
5.3 Cooling..................................................................................11
5.4 Sealing air.............................................................................11
6 Technical Specifications 12
6.1 Dimensions..........................................................................13
6.2 Technical data sheet (KL2013 , AC-Motor) ...............14
6.2.1 Performance Diagram........................................14
6.3 Wiring diagram...................................................................15
6.4 Motor protection PTC 160°C..........................................16
6.5 Speed sensor (digital differential magneto resistor)
..................................................................................................17
6.6 Air-borne noise emissions..............................................17
7 Operating location 18
8 Installation 19
8.1 Torque support ..................................................................19
8.2 Installing the short taper ................................................19
8.3 Installing the HF spindle .................................................20
8.4 Diameter of media supply line .....................................20
8.5 Cooling water......................................................................21
8.5.1 Quality of cooling water....................................21
8.5.2 Setting the cooling..............................................21
8.6 Compressed air...................................................................22
8.6.1 Air purity classes (ISO 8573-1)......................... 22
8.6.2 Setting the sealing air ........................................22
9 Commissioning 23
9.1 Running-in schedule ........................................................ 23
9.2 Daily start-up....................................................................... 24
9.3 Shutdown signal................................................................24
9.4 Commissioning after storage........................................ 24
10 Tool change 25
10.1 Clockwise.............................................................................. 25
10.2 Manual tool change..........................................................26
10.2.1 Maximum tightening torques......................... 27
11 Tools for high speed cutting 28
12 Maintenance 29
12.1 Ball bearings........................................................................29
12.2 Daily cleaning .....................................................................29
12.2.1 Before commencing work ................................29
12.2.2 With every tool change .....................................29
12.2.3 Every time the clamping device is changed
....................................................................................30
12.3 In the case of storage....................................................... 30
12.4 Monthly maintenance .....................................................30
12.5 Long periods of storage..................................................30
12.6 Maximum storage time................................................... 30
13 Dismantling 31
13.1 Disposal and environmental protection................... 31
14 Service and repairs 32
14.1 Service partners .................................................................32
14.2 Malfunctions........................................................................33
15 Declaration of Incorporation 35