
Item no. 10405047-07, Revision 02 3 ( 44 )
Contents:
Translation of the original manual
1 Preliminary information 5
1.1 Purpose of the manual ...................................................... 5
1.2 Explanation of symbols used .......................................... 5
2 Transport and packaging 6
2.1 Scope of supply of HF spindle ........................................ 6
2.1.1 Optional accessories............................................. 6
2.1.2 Documentation supplied.................................... 7
2.2 Packaging of HF spindle.................................................... 7
3 Designated use 8
3.1 Permissible types of machining ..................................... 8
3.2 Permissible materials ......................................................... 8
4 Safety instructions 9
4.1 Safe working........................................................................10
4.2 Shutdown of HF spindle .................................................11
4.3 Installation and maintenance .......................................11
4.4 Modification and repair...................................................11
4.5 Improper operation..........................................................11
5 Technical description 12
5.1 Connections of HF spindle.............................................12
5.2 Electrical connection........................................................13
5.3 Cooling..................................................................................13
5.4 Sealing air.............................................................................13
5.5 Taper cleaning....................................................................13
5.6 Pneumatic tool change ...................................................13
6 Technical Specifications 14
6.1 Dimensions..........................................................................15
6.2 Technical data sheet (KL7007 , AC-Motor) ...............16
6.2.1 Performance Diagram........................................17
6.3 Wiring diagram...................................................................18
6.4 Motor protection PTC 160°C..........................................19
6.5 Tool change monitoring.................................................19
6.6 Displacement measuring system (Ott-Jakob).........20
6.6.1 Technical Specifications....................................20
6.6.2 Signals......................................................................21
6.6.3 Installation..............................................................21
6.6.4 Scaling......................................................................22
6.7 Air-borne noise emissions..............................................22
7 Operating location 23
8 Installation 24
8.1 Installing the HF spindle .................................................24
8.2 Diameter of media supply line .....................................25
8.3 Cooling water......................................................................25
8.3.1 Quality of cooling water....................................25
8.3.2 Setting the cooling..............................................25
8.4 Compressed air...................................................................26
8.4.1 Air purity classes (ISO 8573-1).........................26
8.4.2 Setting the sealing air ........................................26
8.4.3 Setting values........................................................27
8.5 Sensor electronics of measuring system (optional
accessory).............................................................................27
8.5.1 Wiring of measuring system............................27
9 Commissioning 28
9.1 Running-in schedule ........................................................28
9.2 Daily start-up.......................................................................29
9.3 Shutdown signal................................................................29
9.4 Commissioning after storage........................................29
10 Tool change 30
10.1 Clockwise and counter-clockwise ...............................30
10.2 Pneumatic taper change ................................................31
10.2.1 Automatic hollow shank taper tool clamp
....................................................................................31
10.3 Tool changing station (optional accessory).............32
10.3.1 pneumatic taper change...................................32
10.3.2 Installing the changing station.......................32
10.3.3 Maintenance..........................................................32
10.4 Workflow ..............................................................................33
10.4.1 Pneumatic workflow...........................................33
10.4.2 Electrical workflow ..............................................34
10.4.3 Signals......................................................................34
11 Tools for high speed cutting 35
12 Maintenance 36
12.1 Ball bearings........................................................................36
12.2 Daily cleaning .....................................................................36
12.2.1 Before commencing work ................................36
12.2.2 With every tool change .....................................36
12.2.3 Every time the clamping device is changed
....................................................................................37
12.3 In the case of storage.......................................................37