16
4.0 Installation
The insert is heavy. Make sure the insert does not topple over
while you are installing it!
You will need help to position and install it.
The product comes with 3 manuals:
• General Use and Maintenance Manual.
• Jøtul S 16 - I 400 (surround).
• Jøtul I 400 (insert).
We recommend test-mounting the surround so that any
necessary adjustments can be made to the insert and flue
pipe connection before permanently attaching the flue pipe
connection to the chimney .
Parts for the surround in fig. 23-1 and 23-2 should not be used
when the Jøtul I 400 is used as an insert.
4.1 Prior to installation
The basic product comes in two packages:
• The insert and the concrete units with mounting sections.
Check that there is no visible damage to the product when you
unpack it, and make sure that the control handles move freely.
Once the product has been unpacked, take the box containing
the smoke bell, log retainer (fig. 4C), gasket and bag of screws
out of the insert. Then remove the air duct (fig. 4D), baffle (fig.
5B), exhaust deflector (fig.5A),side burn plates (fig. 4E) and then the
rear burn plate (fig. 4F).
4.2 Chimney and flue pipe
• The fireplace can be connected to chimneys and flue pipes
approved for solid fuel-fired stoves with flue gas temperatures
as specified in «2.0Technical Data» in the Installation Manual
with technical data for the insert.
• The cross-section of the chimney must be at least that of the
flue pipe.See «2.0 Technical Data» in the Installation Manual
with technical data for the insert to calculate the correct
chimney cross-section.
• Several solid fuel products can be connected to the same
chimney system if the chimney cross-section is adequate.
• The chimney must be connected in accordance with the
installation instructions of the chimney supplier.
• Make sure that the flue piperises all the way up to thechimney.
• Please note that it is extremely important for connections to
have a degree of flexibility.
For recommended chimney draught, see “2.0 Technical Data” in
the Installation Manual with technical data for the insert.
4.3 The Jøtul S 16 C/W has the following
parts, see fig. 2 and 3
Part 1: Base plate
Part 2: Base
Part 3: Load-bearing plate
Part 4: Bench plate, 3-part, slate
Part 6: Side panels x 2
Part 7: Cowl
Part 8: Vents x 2
Part 9: Steel plate
Part 10: Rock wool
Part 11: Top elements x 2
Part 12: Back plate base (only for corner version)
Use the acrylic sealant provided for all joints.
Floor plate and shelf plate made of marble are optional.
Because ceiling heights differ, the height of the surround must
be adjusted:
•The surround should be at least 20 mm from the ceiling.
•If necessary, cut off a little bit of the upper top element.
1. Remove the heat shields by unscrewing the two screws,
M8x20 mm, on either side (fig. 6-1A) of the insert.
2. Lay the insert carefully down on its back. You
can put the wooden pallet and cardboard packaging
on the floor to protect it from scratches, etc.
3. Screw the foot screw (fig. 7) at least 45 mm from the foot of
the insert to the washer on the foot screw. Do the same with
the other two legs.
4. If installing the optional «External air connection for the Jøtul
I 400» (cat. no. 341279) the hole in the heat shield must be
opened at this stage. See the manual for the product.
5. Attach the heat shield to the underside of the insert using
the accompanying screws and sleeves (fig. 8-1A). See fig. 8-2
for the installed heat shield.
6. Stand the product up carefully.
7. Replace the heat shield on the insert using the same screws
it was fastened with before. See fig. 6-2 for the installed
heat shield.
8. Move the base plate (part 1) into position.
9. Position the base (part 2) in place against the wall. Check
it is level using a spirit level and adjust as necessary using
adhesive, mortar or small steel washers. It is extremely
important that the base is steady and level. Fig. 9-1 and 9-2.
10. For installation of the Jøtul S 16 C: Position the rear plate base
(part 12) in place and adhere it to the wall. Fig. 9-2A.
11. Put the load-bearing plate in place (part 3). Fig.10-1 and 10-2.
12. Fit the insert into the grooves on the load-bearing plate (part
1). See fig. 11-1A-B and 11-2A-B.
13. Install all other optional equipment (see «5.4 Optional
Equipment») at this stage. See fig. 12-1 and 12-2. Se fig. 13-1
and 13-2 for completed installation of external air connection.
14. Centre the insert in relation to the base so that there is equal
distance on both sides.
15. Adjust the foot screws slightly from the side to ensure the
insert is completely level. The opening at the lower edge of
the insert must be parallel with the upper side of the base
(parts 2 and 3),and aligned to the thickness of the marble tile
(part 4). The opening between the lower edge of the front
and the marble tile should be approximately 3 mm. See fig.
16-1 and 16-2.
16. Install the accompanying gasket on the underside of the edge
of the smoke bell in the gasket channel (fig. 14A).
17. Install the smoke bell from outside by fixing it in place using
thefourM8x20 mmscrewsincludedwith theproduct (fig.14B).
18. Rotate the smoke bell to the required position (fig.15). Tighten
the screws.If a steel chimney is used:The outlet on the smoke
bell must be symmetrical in its rear position.
19. Then install the flue pipe in the product’s smoke bell. Use
gasket rope between the smoke bell and the flue pipe.
20. Fit the flue pipe in accordance with the instructions.
21. Placethebench plate(part 4) intoposition,seefig.16-1and16-2.
22. Test-mount the side panels (part 6). Check that the insert
is centrally positioned in relation to the side panels and the
base. There should be approx. 1-2 mm of clearance between
the panels and insert.
23. Mount the side panels (part 6).The panels should be mounted
behind the outer frame of the insert and adhered to the wall
with acrylic sealant. Fig. 17-1 and 17-2.
24. Mark where the hole in the chimney is to be located and
mount the flue insert and flue pipe according to regulations.
A centre offset pipe should not be used.
25. Lift the cowl into place (part 7) and ensure it is properly
aligned. Fig. 18-1 and 18-2.
ENGLISH