Jabiru j160 User manual

TECHNICAL MANUAL
FOR
JABIRU AIRCRAFT MODELS:
J120 Variants
J160 Variants
J170 Variants
J200/J400 Variants
J230/J430 Variants
J250/J450 Variants
DOCUMENT No. JTM001-5
DATED: 29th October 2014
This Manual has been prepared as a guide to correctly maintain Jabiru Aircraft Models.
It is the owner's responsibility to regularly check the Jabiru web site at www.jabiru.net.au for
applicable Service Bulletins and have them implemented as soon as possible. Manuals are also
updated periodically with the latest revisions available from the web site. Failure to maintain the
engine or aircraft with current service information may render the aircraft un-airworthy and void
Jabiru’s Limited, Express Warranty.
This document is controlled while it remains on the Jabiru server. Once this no longer applies
the document becomes uncontrolled.
Should you have any questions or doubts about the contents of this manual, please contact
Jabiru Aircraft Pty Ltd.

Aircraft Technical Manual
Jabiru Aircraft Pty Ltd
JTM001-5
J120, J160, J170, J200/J400, J230/J430, J250/J450 Variants
This document is controlled while it remains on the Jabiru server. Once this no longer applies the document becomes uncontrolled.
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1.1 TABLE OF FIGURES......................................................................................................................................................... 6
1.2 LIST OF TABLES ............................................................................................................................................................ 11
2SECTION 2 –GENERAL INFORMATION.........................................................................12
2.1 FOREWORD / APPLICABILITY....................................................................................................................................... 12
2.2 LIST OF EFFECTIVE PAGES / ISSUE STATUS............................................................................................................. 15
2.3 INTRODUCTION............................................................................................................................................................. 15
2.4 READING THIS MANUAL ............................................................................................................................................... 15
2.5 DEGREE OF DIFFICULTY.............................................................................................................................................. 16
2.6 USE-BY DATES & STORAGE......................................................................................................................................... 16
2.7 GENERAL DESCRIPTION.............................................................................................................................................. 16
2.8 OWNER MAINTENANCE................................................................................................................................................ 17
2.9 AIRCRAFT SPECIFICATIONS........................................................................................................................................ 17
2.10 CENTRE OF GRAVITY LIMITATIONS ............................................................................................................................ 17
2.11 STANDARD PRACTICES................................................................................................................................................ 17
2.12 AIRCRAFT STRUCTURE................................................................................................................................................ 18
2.13 ENGINES........................................................................................................................................................................ 18
2.14 EQUIPMENT LIST........................................................................................................................................................... 19
2.15 SOURCE OF PURCHASE PARTS.................................................................................................................................. 20
2.16 LIST OF DISPOSABLE REPLACEMENT PARTS............................................................................................................ 20
2.17 AIRCRAFT SPECIFICATIONS........................................................................................................................................ 21
2.18 TORQUE VALUES (IN FIBREGLASS) ............................................................................................................................ 29
3MAINTAINER REQUIREMENTS.......................................................................................30
3.1FACILITIES ..................................................................................................................................................................... 30
3.2 TRAINING....................................................................................................................................................................... 30
3.3 RATING........................................................................................................................................................................... 30
3.4 EXPERIENCE ................................................................................................................................................................. 30
3.5 TOOL & GAUGE CONTROL ........................................................................................................................................... 30
3.6 TOOLS:........................................................................................................................................................................... 30
3.7 EQUIPMENT:.................................................................................................................................................................. 31
3.8 GENERAL: ...................................................................................................................................................................... 31
3.9 SPECIAL TOOLS & COMPOUNDS................................................................................................................................. 32
4CLEANING, GROUND HANDLING & STORAGE.............................................................36
4.1 CLEANING...................................................................................................................................................................... 36
4.2 GROUND HANDLING ..................................................................................................................................................... 37
4.3 STORAGE....................................................................................................................................................................... 39
5INSPECTION & SERVICING.............................................................................................42
5.1 SERVICE INTERVAL TOLERANCE................................................................................................................................ 42
5.2 BASIC INSPECTION PROCEDURE................................................................................................................................ 42
5.3 MANDATORY INSPECTIONS & LIFED ITEMS............................................................................................................... 42
5.4 INSPECTION CHART...................................................................................................................................................... 44
5.5 SERVICING..................................................................................................................................................................... 48
5.6 GENERAL INSPECTION GUIDELINES........................................................................................................................... 48
5.7 ENGINE PRE-INSPECTION RUN-UP:............................................................................................................................ 49
5.8 PROPELLER 100-HOURLY ............................................................................................................................................ 49
5.9 ENGINE COMPARTMENT 100-HOURLY........................................................................................................................ 49
5.10 FUEL SYSTEM 100-HOURLY......................................................................................................................................... 51
5.11 LANDING GEAR 100-HOURLY....................................................................................................................................... 52
5.12 AIRFRAME 100-HOURLY ............................................................................................................................................... 53
5.13 CONTROL SYSTEMS 100-HOURLY............................................................................................................................... 54
5.14 LUBRICATION ................................................................................................................................................................ 54
5.15 SPECIAL INSPECTIONS –PROPELLER........................................................................................................................ 54
5.16 SPECIAL INSPECTIONS –WEIGHING .......................................................................................................................... 55
5.17 SPECIAL INSPECTIONS –CONTROL CABLES............................................................................................................. 57
5.18 SPECIAL INSPECTIONS –CONTROL SURFACES ....................................................................................................... 58
5.19 SPECIAL INSPECTIONS –MAIN WHEEL ALIGNMENT................................................................................................. 63
5.20 SPECIAL INSPECTIONS –FUEL GAUGE DECAL SETUP............................................................................................. 66

Aircraft Technical Manual
Jabiru Aircraft Pty Ltd
JTM001-5
J120, J160, J170, J200/J400, J230/J430, J250/J450 Variants
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5.21 SPECIAL INSPECTIONS –FUEL SENDER CALIBRATION............................................................................................ 68
5.22 SPECIAL INSPECTIONS –WING & STRUT BUSH SERVICE........................................................................................ 71
6STRUCTURES ..................................................................................................................76
6A FUSELAGE ......................................................................................................................77
6.1 FUSELAGE ..................................................................................................................................................................... 77
6.2 WINDSHIELD AND WINDOWS....................................................................................................................................... 77
6.3 SHOCKWATCH INDICATOR .......................................................................................................................................... 78
6.4 J160-TYPE CABIN DOORS............................................................................................................................................. 80
6.5 J160-TYPE CABIN DOOR LATCHES.............................................................................................................................. 80
6.6 J200 TYPE CABIN DOORS............................................................................................................................................. 84
6.7 J200-TYPE CABIN DOOR LATCHES.............................................................................................................................. 85
6.8 SEATS............................................................................................................................................................................. 87
6.9 UPHOLSTERY................................................................................................................................................................ 88
6.10 SOUNDPROOFING......................................................................................................................................................... 88
6.11 SAFETY PROVISIONS.................................................................................................................................................... 88
6B WINGS & EMPENNAGE ......................................................................................................89
6.12 GENERAL....................................................................................................................................................................... 89
6.13 J120 WINGS.................................................................................................................................................................... 89
6.14 J160 WINGS.................................................................................................................................................................... 91
6.15 J170 WINGS.................................................................................................................................................................... 95
6.16 J200 WINGS.................................................................................................................................................................... 98
6.17 J230 WINGS.................................................................................................................................................................... 98
6.18 J250 / J450 WINGS........................................................................................................................................................100
6.19 WING STRUTS ..............................................................................................................................................................102
6.20 LANDING LIGHT(S) .......................................................................................................................................................103
6.21 LANDING LIGHT ADJUSTMENT (NIGHT-VFR MODELS) .............................................................................................103
6.22 DYNON PITOT...............................................................................................................................................................106
6.23 WING INSPECTION WINDOW.......................................................................................................................................107
6.24 FIN .................................................................................................................................................................................108
6.25 HORIZONTAL STABILISER...........................................................................................................................................108
6C LANDING GEAR & BRAKES.............................................................................................109
6.26 GENERAL DESCRIPTION .............................................................................................................................................109
6.27 MAIN UNDERCARRIAGE REMOVAL (JACKING)..........................................................................................................109
6.28 MAIN WHEEL FAIRING (SPATS)...................................................................................................................................110
6.29 MAIN GEAR TOP FAIRING (SPEED FAIRING)..............................................................................................................111
6.30 MAIN WHEELS ..............................................................................................................................................................112
6.31 MAIN WHEEL STUB AXLE.............................................................................................................................................115
6.32 WHEEL BALANCING .....................................................................................................................................................116
6.33 MAIN GEAR LEG ...........................................................................................................................................................116
6.34 TROUBLE SHOOTING –MAIN UNDERCARRIAGE ......................................................................................................118
6.35 NOSE WHEEL SPEED FAIRING (SPAT).......................................................................................................................119
6.36 NOSE WHEEL................................................................................................................................................................120
6.37 NOSE WHEEL STEERING / CENTRING SYSTEM........................................................................................................122
6.38 NOSE UNDERCARRIAGE LEG.....................................................................................................................................124
6.39 TROUBLE SHOOTING –NOSE LEG.............................................................................................................................127
6.40 NOSE WHEEL BALANCING ..........................................................................................................................................127
6.41 NOSE LEG HOUSING....................................................................................................................................................129
6.42 BRAKE MASTER CYLINDER.........................................................................................................................................132
6.43 HYDRAULIC BRAKE LINES...........................................................................................................................................134
6.44 WHEEL BRAKES ...........................................................................................................................................................134
6.45 PARKING BRAKE ..........................................................................................................................................................136
6.46 BRAKE PAD LINING INSTALLATION (SOLID RIVET RETAINED PADS ONLY) ...........................................................136
6.47 BRAKE SYSTEM BLEEDING.........................................................................................................................................137
6.48 BRAKE PAD ADJUSTMENT ..........................................................................................................................................137
6.49 BRAKE DISC WEAR LIMIT ............................................................................................................................................138
6.50 TROUBLE SHOOTING - BRAKES .................................................................................................................................138

Aircraft Technical Manual
Jabiru Aircraft Pty Ltd
JTM001-5
J120, J160, J170, J200/J400, J230/J430, J250/J450 Variants
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6D AILERON CONTROL SYSTEM..........................................................................................141
6.51 AILERON CONTROL SYSTEM......................................................................................................................................141
6.52 CONTROL COLUMN......................................................................................................................................................143
6.53 CONTROL CABLES.......................................................................................................................................................146
6.54 AILERONS .....................................................................................................................................................................150
6.55 AILERON RIGGING .......................................................................................................................................................151
6E WING FLAP CONTROL SYSTEM......................................................................................154
6.56 WING FLAP CONTROL SYSTEM..................................................................................................................................154
6.57 MANUAL FLAP LEVER ASSEMBLY ..............................................................................................................................156
6.58 ELECTRIC FLAP DRIVE ASSEMBLY ............................................................................................................................157
6.59 FLAP CROSS SHAFT ASSEMBLY ................................................................................................................................163
6.60 FLAP POSITION INDICATOR........................................................................................................................................166
6.61 EXTERNAL FLAP PUSH ROD.......................................................................................................................................169
6.62 FLAP..............................................................................................................................................................................169
6.63 FLAP RIGGING (AS PER TEMPLATE) ..........................................................................................................................170
6F ELEVATOR CONTROL SYSTEM.......................................................................................171
6.64 ELEVATOR CONTROL SYSTEM...................................................................................................................................171
6.65 CONTROL COLUMN......................................................................................................................................................173
6.66 ELEVATOR....................................................................................................................................................................173
6.67 ELEVATOR CONTROL CABLES ...................................................................................................................................176
6.68 RIGGING........................................................................................................................................................................176
6.69 ELEVATOR TRIM –CONTROL LEVER ASSY...............................................................................................................178
6.70 ELEVATOR TRIM –AFT ASSEMBLY ............................................................................................................................180
6.71 TRIM CONTROL CABLES..............................................................................................................................................182
6G RUDDER CONTROL SYSTEM ..........................................................................................184
6.72 RUDDER PEDAL SYSTEM............................................................................................................................................184
6.73 RUDDER CENTRING SYSTEM.....................................................................................................................................187
6.74 RUDDER........................................................................................................................................................................191
6.75 RUDDER CONTROL CABLE .........................................................................................................................................193
6.76 RUDDER BALANCE.......................................................................................................................................................193
6.77 RIGGING........................................................................................................................................................................194
7ENGINE & ENGINE INSTALLATION..............................................................................195
7.1 ENGINE COWLS............................................................................................................................................................195
7.2 ENGINE..........................................................................................................................................................................198
7.3 FLEXIBLE HOSES .........................................................................................................................................................199
7.4 COOLING AIR BAFFLES ...............................................................................................................................................200
7.5 ENGINE MOUNT............................................................................................................................................................202
7.6 ENGINE FUEL SYSTEM................................................................................................................................................203
7.7 ENGINE THROTTLE CONTROL....................................................................................................................................204
7.8 CHOKE CABLE..............................................................................................................................................................207
7.9 AIR INTAKE SYSTEM & CARBURETTOR HEAT...........................................................................................................208
7.10 EXHAUST SYSTEM.......................................................................................................................................................210
7.11 CABIN HEATER SYSTEM..............................................................................................................................................213
7.12 EXTREME CLIMATIC CONDITIONS..............................................................................................................................215
8FUEL SYSTEM................................................................................................................219
8.1 DESCRIPTION...............................................................................................................................................................219
8.2 FUEL LINES...................................................................................................................................................................223
8.3 FUEL TANKS .................................................................................................................................................................225
8.4 FUEL VENTS .................................................................................................................................................................228
8.5 FUEL SHUT-OFF VALVE...............................................................................................................................................229
8.6 FUEL GAUGES..............................................................................................................................................................231
8.7 FUEL FILTERS...............................................................................................................................................................234
8.8 FUEL PUMPS.................................................................................................................................................................234
9PROPELLER SERVICE MANUAL ..................................................................................236
9.1 CERTIFIED PROPELLER MODELS...............................................................................................................................236
9.2 APPROVED INSTALLATIONS.......................................................................................................................................236

Aircraft Technical Manual
Jabiru Aircraft Pty Ltd
JTM001-5
J120, J160, J170, J200/J400, J230/J430, J250/J450 Variants
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9.3 IDENTIFICATION STAMPINGS......................................................................................................................................237
9.4 DESCRIPTION...............................................................................................................................................................238
9.5 INSTALLATION..............................................................................................................................................................238
9.6 TO REMOVE EXISTING PROPELLER...........................................................................................................................241
9.7 TO ASSEMBLE AND REPLACE PROPELLER ASSEMBLY...........................................................................................241
9.8 SERVICING AND REPAIRS...........................................................................................................................................241
9.9 PROPELLER BALANCING PROCEDURE .....................................................................................................................242
10 UTILITY SYSTEMS .........................................................................................................242
11 INSTRUMENTS & INSTRUMENT SYSTEMS..................................................................243
11.1 GENERAL......................................................................................................................................................................243
11.2 INSTRUMENT PANEL....................................................................................................................................................243
11.3 INSTRUMENT PANEL MOUNT......................................................................................................................................246
11.4 INSTRUMENTS..............................................................................................................................................................247
11.5 PITOT & STATIC SYSTEMS..........................................................................................................................................247
11.6 ALTERNATE STATIC SOURCE.....................................................................................................................................256
11.7 ANALOGUE TACHOMETER..........................................................................................................................................257
11.8 ANALOGUE ENGINE GAUGES.....................................................................................................................................260
11.9 DIGITAL DISPLAYS.......................................................................................................................................................261
11.10 MAGNETIC COMPASS..................................................................................................................................................262
11.11 GYRO INSTRUMENT PACKAGE (OPTION)..................................................................................................................262
12 ELECTRICAL SYSTEMS ................................................................................................263
12.1 ELECTRICAL POWER SUPPLY SYSTEM.....................................................................................................................263
12.2 MINOR ELECTRICAL EQUIPMENT...............................................................................................................................266
12.3 BATTERY SYSTEM .......................................................................................................................................................267
12.4 ELECTRICAL LOAD ANALYSIS (ELA)...........................................................................................................................268
12.5 RADIO INSTALLATION..................................................................................................................................................268
12.6 TRANSPONDER............................................................................................................................................................270
14 STRUCTURAL REPAIR..................................................................................................272
15 PAINTING & FINISHING .................................................................................................273
15.1 EXTERIOR.....................................................................................................................................................................273
16 PLACARDS.....................................................................................................................275
16.1 MODEL-SPECIFIC DECALS..........................................................................................................................................275
16.2 PLACARDS GENERAL ..................................................................................................................................................277
17 FAIRINGS........................................................................................................................282
17.1 DESCRIPTION...............................................................................................................................................................282
18 REVISIONS .....................................................................................................................283
19 FEEDBACK AND REPORTING ......................................................................................284
21 APPENDIX A –WORKSHEETS......................................................................................286
22 APPENDIX B –AIRWORTHINESS LIMITATIONS..........................................................296
GENERAL297
22.1 INTERIOR FLAME RETARDANT MAINTENANCE LIMITATIONS..................................................................................297
22.2 COMPOSITE INSPECTION & MAINTENANCE..............................................................................................................297
22.3 ENGINE AIRWORTHINESS LIMITATIONS....................................................................................................................297
22.4 CONTROL SURFACE BALANCING...............................................................................................................................297
22.5 MANDATORY INSPECTIONS AND REPLACEMENTS..................................................................................................298

Aircraft Technical Manual
Jabiru Aircraft Pty Ltd
JTM001-5
J120, J160, J170, J200/J400, J230/J430, J250/J450 Variants
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1.1 Table Of Figures
Figure 1 –J120-C General Arrangement ...................................................................................................................22
Figure 2 –J160 General Arrangement.......................................................................................................................23
Figure 3 –J170-C & Variants General Arrangement..................................................................................................24
Figure 4 –J170-D General Arrangement ...................................................................................................................25
Figure 5 –J200 / J400 General Arrangement............................................................................................................26
Figure 6 –J230 / J430 General Arrangement............................................................................................................27
Figure 7 –J250 / J450 General Arrangement............................................................................................................28
Figure 8 –Sealants, Compounds & Lubricants #3.....................................................................................................32
Figure 9 –Optical Tachometer...................................................................................................................................33
Figure 10 –“Crowsfoot” Adaptor ................................................................................................................................33
Figure 11 –Safety Wire / Wire Pliers .........................................................................................................................33
Figure 12 –Torque Wrench & Crowsfoot Adaptor Setting 1......................................................................................33
Figure 13 –Torque Wrench & Crowsfoot Adaptor Setting 2......................................................................................34
Figure 14 –Using A Crowsfoot Adaptor.....................................................................................................................34
Figure 15 –Undercarriage..........................................................................................................................................43
Figure 16 –Weighing Diagram...................................................................................................................................56
Figure 17 –Normal and Jammed Control Illustration.................................................................................................59
Figure 18 –Rudder Gap Cross Section .....................................................................................................................60
Figure 19 –Aileron Clearance....................................................................................................................................60
Figure 20 –Test Load Application..............................................................................................................................61
Figure 21 –Elevator Gap Cross Section....................................................................................................................61
Figure 22 –Scratches on Rudder...............................................................................................................................62
Figure 23 –Wheel Alignment Set Up .........................................................................................................................63
Figure 24 –Alignment Straight Edge In Position........................................................................................................64
Figure 25 –Alignment Measurements........................................................................................................................64
Figure 26 –Camber / Toe-In Adjustment...................................................................................................................65
Figure 27 –Max Empty (Left) and Acceptable Empty (Right) Indications..................................................................67
Figure 28 - Fuel Gauge Calibration Decal Parts.........................................................................................................67
Figure 29 –20L Indication on Sender & Decal to Match............................................................................................67
Figure 30 –EMS Fuel Calibration Screens ................................................................................................................68
Figure 31 –Fuel Line Clamps.....................................................................................................................................69
Figure 32 –EMS Calibration Screen #1.....................................................................................................................70
Figure 33 –EMS Calibration Screens #2 and #3 .......................................................................................................70
Figure 34 –Wing Lug Versions ..................................................................................................................................73
Figure 35 –Bond Details ............................................................................................................................................74
Figure 36 –ShockWatch Indicator..............................................................................................................................79
Figure 37 –J160-Type Door Hinge Assy ...................................................................................................................81
Figure 38 –J160-Type Door Assembly......................................................................................................................81
Figure 39 –J120-Type Door Assembly......................................................................................................................82
Figure 40 –J200-Type Door Assembly (J160-Type) .................................................................................................82
Figure 41 –J160-Type Rear Door Assy.....................................................................................................................83
Figure 42 –J160-Type Door Latch Mechanism Assembly.........................................................................................83
Figure 43 –Top Door Catch Assy ..............................................................................................................................84
Figure 44 –J200-Type Door Hinge Assy ...................................................................................................................85
Figure 45 –J200-Type Front Door Assembly.............................................................................................................86
Figure 46 –J200-Type Rear Door Assy.....................................................................................................................86
Figure 47 –J200-Type Door Latch Mechanism Assembly.........................................................................................87

Aircraft Technical Manual
Jabiru Aircraft Pty Ltd
JTM001-5
J120, J160, J170, J200/J400, J230/J430, J250/J450 Variants
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Figure 48 –J160 Wing Assembly Sheet 1 (Ser X).....................................................................................................93
Figure 49 –J160 Wing Assembly Sheet 2 (Ser X).....................................................................................................93
Figure 50 –J160 Wing Assembly Sheet 1 (Ser XIV) .................................................................................................94
Figure 51 –J160 Wing Assembly Sheet 2 (Ser XIV) .................................................................................................94
Figure 52 –J160 Wing Assembly Sheet 3 (Ser XIV) .................................................................................................95
Figure 53 –J170 Friese Aileron Installation ...............................................................................................................96
Figure 54 –J170-UL Wing Assy Sheet 1 (Ser IX)......................................................................................................97
Figure 55 –J170-UL Wing Assy Sheet 2 (Ser IX)......................................................................................................97
Figure 56 –J230 Wing Assembly Sheet 1 (Ser 13) ...................................................................................................99
Figure 57 –J230 Wing Assembly Sheet 2 (Ser 13) ...................................................................................................99
Figure 58 –J230 Wing Assembly Sheet 3 (Ser 13) .................................................................................................100
Figure 59 –J250 Family Wing Assy (SP-I Type)......................................................................................................101
Figure 60 –J250 Family Wing Assy (SP-III Type)....................................................................................................101
Figure 61 –Light Installed (Left) & Slotted Hole In Housing ....................................................................................104
Figure 62 –Night-VFR Lighting Aim Diagram ..........................................................................................................104
Figure 63 –Night-VFR Landing / Taxi Light Assy ....................................................................................................105
Figure 64 –Day-VFR Light Assembly ......................................................................................................................105
Figure 65 –Dynon Pitot Installation..........................................................................................................................106
Figure 66 –Wing Inspection Panel...........................................................................................................................107
Figure 67 –Wheel Spat Installation..........................................................................................................................111
Figure 68 –Main Wheel to Leg Assy........................................................................................................................114
Figure 69 –Main Wheel Assembly...........................................................................................................................114
Figure 70 –Directional Brake Disc Installation.........................................................................................................115
Figure 71 –Main Undercarriage (Type 1) ................................................................................................................118
Figure 72 –Main Undercarriage Assembly (Type 2)................................................................................................119
Figure 73 –Nose Wheel Hub Assembly...................................................................................................................122
Figure 74 –Nose Leg Soft Link Assy (J160 Family) ................................................................................................123
Figure 75 –Nose Leg Soft Link Assy (J200 Family) ................................................................................................123
Figure 76 –Nose Leg Housing & Assembly.............................................................................................................127
Figure 77 –4” Wheel Nose Leg Assy.......................................................................................................................128
Figure 78 –Nose Leg Assy ......................................................................................................................................128
Figure 79 –Nose Leg Assy –Long Trail (J160 Family) ...........................................................................................129
Figure 80 –Fabricated Nose Wheel Yoke Assy.......................................................................................................129
Figure 81 –Machined Nose Leg Housing ................................................................................................................131
Figure 82 –Brake Master Cylinder & Lever Assy (Type 1)......................................................................................133
Figure 83 –Brake Master Cylinder & Lever Assy (Type 2)......................................................................................134
Figure 84 –Dual Calliper Brake Assy (Quick Change Pads)...................................................................................139
Figure 85 –Single Calliper Detail (Mk III brakes).....................................................................................................139
Figure 86 –Single Calliper (Legacy Brake System).................................................................................................140
Figure 87 –Aileron Controls –Type 1......................................................................................................................141
Figure 88 –Aileron System Schematic –Type 2. ....................................................................................................142
Figure 89 –Aileron System Schematic –Type 3. ....................................................................................................142
Figure 90 –Control Column Assy –Type 1..............................................................................................................144
Figure 91 –Control Column Assy –Type 2..............................................................................................................145
Figure 92 –Control Column Assy –Type 3..............................................................................................................145
Figure 93 –Clamp Comparison (Primary Cable Clamp Upper on Right Picture) ....................................................147
Figure 94 –Clamp Comparison & Installation (Rudder Cable)................................................................................148
Figure 95 –Clamp Installations (Elevator & Aileron)................................................................................................148

Aircraft Technical Manual
Jabiru Aircraft Pty Ltd
JTM001-5
J120, J160, J170, J200/J400, J230/J430, J250/J450 Variants
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Figure 96 –Trim Cable Clamp Installation ...............................................................................................................148
Figure 97 –Cable & Clamp Comparison..................................................................................................................149
Figure 98 –Correct and Incorrect Clamp Installation...............................................................................................149
Figure 99 –Aileron Stops –Type 1..........................................................................................................................152
Figure 100 –Aileron Stops –Type 2........................................................................................................................153
Figure 101 –Aileron Stops –Type 3........................................................................................................................153
Figure 102 –Manual Flap Control System...............................................................................................................154
Figure 103 –J200 Family Manual Flap System Sheet 1..........................................................................................155
Figure 104 –J200 Family Manual Flap System Sheet 2..........................................................................................155
Figure 105 –Linear Actuator Disassembled ............................................................................................................158
Figure 106 –Commutator Ring Close-Up................................................................................................................158
Figure 107 –Flap Controls –Sheet 1 (Fibreglass Motor Mount).............................................................................159
Figure 108 –Flap Controls –Sheet 1 (Aluminium Motor Mount).............................................................................160
Figure 109 –Flap Controls –Sheet 2.......................................................................................................................161
Figure 110 –Flap Controls –Sheet 3 (Fibreglass Motor Mount).............................................................................161
Figure 111 –Flap Controls –Sheet 3 (Aluminium Motor Mount).............................................................................162
Figure 112 –J200 Family Electric Flap System Sheet 1..........................................................................................162
Figure 113 –J200 Family Electric Flap System Sheet 2..........................................................................................163
Figure 114 –Flap Cross Tube Assy J160 Family.....................................................................................................164
Figure 115 –Flap Cross Tube Assembly J200 Family, Electric...............................................................................165
Figure 116 –Flap Position Indicator –Type 1..........................................................................................................167
Figure 117 –Flap Position Indicator –Type 2..........................................................................................................168
Figure 118 –Flap Position Indicator Drive Cable Assembly....................................................................................168
Figure 119 –Elevator Control System –Type 1, Sheet 1........................................................................................171
Figure 120 –Elevator Control System –Type 1, Sheet 2........................................................................................172
Figure 121 –Elevator Control Assy Type 2..............................................................................................................172
Figure 122 –J160 Models –Horizontal Tail & Elevator Assembly...........................................................................174
Figure 123 –Wide-Span Models –Horizontal Tail & Elevator Assembly –Type 1 .................................................175
Figure 124 –Wide-Span Models –Horizontal Tail & Elevator Assembly Type 2 ....................................................175
Figure 125 –Elevator Travel Limits..........................................................................................................................177
Figure 126 –Trim Lever Assy –Type 1 ...................................................................................................................179
Figure 127 –Trim Lever Assy –Type 2 ...................................................................................................................179
Figure 128 –Elevator Trim Handle Assy –Type 3...................................................................................................180
Figure 129 –Trim Controls –At Tail.........................................................................................................................182
Figure 130 –Typical Rudder System Schematic .....................................................................................................184
Figure 131 –Rudder Pedal - Non-Adjustable...........................................................................................................186
Figure 132 –Adjustable Rudder Pedal Assy –Type 1.............................................................................................187
Figure 133 –Adjustable Rudder Pedal Assy –Type 2.............................................................................................187
Figure 134 –Steering/Rudder Centring Assy –Type 1............................................................................................188
Figure 135 –Steering/Rudder Centring Assy –Type 2............................................................................................189
Figure 136 –Steering/Rudder Centring Assy –Type 3 (Sheet 1)............................................................................189
Figure 137 –Steering/Rudder Assy –Type 3 (Sheet 2) ..........................................................................................190
Figure 138 –Steering/Rudder Centring Assy –Type 3 (Includes Soft Link)............................................................190
Figure 139 –Typical Rudder Installation (Alloy Hinges) ..........................................................................................192
Figure 140 –Typical Rudder Installation (Steel Hinges)..........................................................................................192
Figure 141 –Typical Upper Cowl Assy ....................................................................................................................197
Figure 142 –Typical Lower Cowl Assy ....................................................................................................................197
Figure 143 –Fuel Hose Assy –Engine Bay.............................................................................................................200

Aircraft Technical Manual
Jabiru Aircraft Pty Ltd
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Figure 144 –Air Duct Hard Point Reinforcement.....................................................................................................202
Figure 145 –Throttle Assy (Seat Mounted)..............................................................................................................205
Figure 146 –Throttle Assy (Panel Mounted)............................................................................................................206
Figure 147 –Throttle Assy (Large Panel Mount)......................................................................................................206
Figure 148 –Control Cable End Fitting Installation..................................................................................................208
Figure 149 –Carburettor Heat Box ..........................................................................................................................209
Figure 150 –Hot Air Duct Assy ................................................................................................................................210
Figure 151 –2200 Exhaust System .........................................................................................................................212
Figure 152 –3300 Exhaust System Type 1 .............................................................................................................212
Figure 153 –3300 Exhaust System Type 2 .............................................................................................................213
Figure 154 –Cabin Heat Mixer Assembly................................................................................................................214
Figure 155 –Cabin Heat Exchanger Assy ...............................................................................................................215
Figure 156 –2200 Engine Installation......................................................................................................................216
Figure 157 –2200 Engine Installation......................................................................................................................216
Figure 158 –2200 Engine Installation, Long Engine Mount.....................................................................................217
Figure 159 –J200 Family Engine Installation Type 1...............................................................................................217
Figure 160 –J200 Family Engine Installation Type 2...............................................................................................218
Figure 161 –In-Cabin Fuel System..........................................................................................................................220
Figure 162 –Fuel System Schematic –Type 1........................................................................................................220
Figure 163 –Fuel System Schematic –Type 2........................................................................................................221
Figure 164 –Fuel System Schematic –Type 3........................................................................................................221
Figure 165 –Fuel System Schematic –Type 4........................................................................................................222
Figure 166 –Schematic............................................................................................................................................223
Figure 167 –Sample Fuel Line Details ....................................................................................................................224
Figure 168 –Fuel Lines Showing Typical “U” Requiring Correction ........................................................................224
Figure 169 –Corrected Fuel Lines...........................................................................................................................225
Figure 170 –Header Tank Installation –Type 1 ......................................................................................................226
Figure 171 –Header Tank Installation –Type 2 (Sheet 1) ......................................................................................227
Figure 172 –Header Tank Installation –Type 2 (Sheet 2) ......................................................................................227
Figure 173 –Vented Fuel Cap Assy.........................................................................................................................229
Figure 174 –Single Line Fuel Tap ...........................................................................................................................230
Figure 175 –Fuel Gauge –Electric Sender Installation...........................................................................................232
Figure 176 –Fuel Gauge –Electric Sender Assembly.............................................................................................232
Figure 177 –Fuel Gauge –Sight Glass ...................................................................................................................233
Figure 178 –Instrument Panel Layout Type 1 .........................................................................................................244
Figure 179 –Instrument Panel Layout Type 2 .........................................................................................................244
Figure 180 –Instrument Panel Layout Type 3 .........................................................................................................245
Figure 181 –Instrument Panel Layout Type 4 .........................................................................................................245
Figure 182 –Instrument Panel Mount Installation....................................................................................................246
Figure 183 –Pitot Assembly.....................................................................................................................................248
Figure 184 –Static Probe System Assembly...........................................................................................................249
Figure 185 –Pitot / Static Water Trap ......................................................................................................................250
Figure 186 –Pitot-Static System –Water Trap Locations .......................................................................................250
Figure 187 –Static System Test...............................................................................................................................256
Figure 188 –Alternate Static Source Assy...............................................................................................................257
Figure 189 –Hall Effect Sensor Wiring (For Tach with Jabiru Logo on Face).........................................................259
Figure 190 –Hall Effect Sensor Inst. (For Tach with Jabiru Logo on Face) ............................................................259
Figure 191 –Wiring Diagram Sheet 1......................................................................................................................264

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Figure 192 –Wiring Diagram Sheet 2......................................................................................................................265
Figure 193 –Night-VFR Lighting Sheet 1.................................................................................................................265
Figure 194 –Night-VFR Lighting Sheet 2.................................................................................................................266
Figure 195 –VHF Antenna Installation.....................................................................................................................269
Figure 196 –Second VHF Antenna Installation (J120 / J160 Families)...................................................................269
Figure 197 –Second VHF Antenna Installation (J230 Families)..............................................................................270
Figure 198 –Transponder Antenna Installation .......................................................................................................271
Figure 199 –Propeller Installation............................................................................................................................239
Figure 200 - Typical Scimitar propeller installation...................................................................................................240

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1.2 List Of Tables
Table 2-1 - Typical J-series Equipment List ...............................................................................................................19
Table 2-2 –J120-C Specifications..............................................................................................................................22
Table 2-3 –J160 Specifications..................................................................................................................................23
Table 2-4 –J170 Specifications..................................................................................................................................24
Table 2-5 –J200/J400 Specifications.........................................................................................................................26
Table 2-6 –J230/J430 Specifications.........................................................................................................................27
Table 2-7 –J250/J450 Specifications.........................................................................................................................28
Table 2-8 –Recommended Bolt Torque Values ........................................................................................................29
Table 5-1 –Inspection Chart ......................................................................................................................................44
Table 5-2 –Control Free Play Limits..........................................................................................................................57
Table 8-1 –Trouble Shooting –Main Undercarriage ...............................................................................................118
Table 8-2 –Trouble shooting –Nose Leg................................................................................................................127
Table 8-3 –Trouble Shooting –Brakes....................................................................................................................138
Table 14-1 –Trouble Shooting –Fuel System.........................................................................................................222
Table 14-2 –Trouble Shooting –Fuel Gauge..........................................................................................................231
Table 15-1 –Trouble Shooting –Pitot-Static System ..............................................................................................253
Table 15-2 –Trouble Shooting –Airspeed Indicator................................................................................................254
Table 15-3 –Trouble Shooting –Altimeter...............................................................................................................254
Table 15-4 –Trouble Shooting –Vertical Speed Indicator.......................................................................................255
Table 15-5 –Trouble Shooting –Tachometer..........................................................................................................258
Table 15-6 –Trouble Shooting –Engine Gauges....................................................................................................260
Table 15-7 –Trouble Shooting –Digital Instruments Gauges .................................................................................261
Table 20-1 –Model-Specific Decals.........................................................................................................................275
Table 20-2 –General Decals....................................................................................................................................277
Table 25-1 –Approved Propeller Installations..........................................................................................................236
Table 25-2 –Approved Scimitar Propeller Installations (Factory built Models)........................................................237
Table 25-3 –Approved Scimitar Propeller Installations (Kit built Models) ...............................................................237
Table 27-1 –Control Surface Balancing Limits ........................................................................................................298
Table 27-2 –Mandatory Inspection Times...............................................................................................................298
Table 27-3 –Mandatory Replacement Times ..........................................................................................................298

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2Section 2 –General Information
2.1 Foreword / Applicability
This manual contains JABIRU recommended procedures and instructions for ground handling,
servicing and maintaining the following Jabiru aircraft models:
J120 - Kit-built J120 aircraft.
J120-C - Factory-Built Light Sport Aircraft
J160 - Kit-built J160 aircraft
J160-C - Factory-Built Primary Category Aircraft
J160-D - Factory-Built Light Sport Aircraft
J170 - Kit-built aircraft
J170-C - Factory-Built Light Sport Aircraft
J170-D - Factory-Built Light Sport Aircraft
J200/J400 - Kit-built aircraft
J230/J430 - Kit-built aircraft
J230-C - Factory-Built Light Sport Aircraft
J230-D - Factory-Built Light Sport Aircraft
J250/J450 - Kit-built aircraft
Model
MTOW (kg)
Category
J120-C
500
LSA /
Experimental LSA
All other J120 variants
500
Experimental
J160-C
540
Primary
J160-D
540
LSA /
Experimental LSA
All other J160 variants
544
Experimental
J170-C
600
LSA /
Experimental LSA
J170-D
600
LSA /
Experimental LSA
All other J170 variants
544
Experimental
J200
544 –RA-Aus
700 –CASA
Experimental
J400
700 –CASA
Experimental
J230-C
600
LSA
J230-D
600
LSA
All other J230 variants
544 –RA-Aus
700 –CASA
Experimental /
Experimental LSA
J430 variants
700
Experimental
J250 variants
544 –RA-Aus
700 –CASA
Experimental
J450 variants
700
Experimental
Some specialised variants are not shown. In these cases maintain the aircraft as detailed for the
nearest corresponding model shown herein unless customised data is available.
It is the owner’s responsibility to become fully aware of the particular maintenance requirements and
limitations applicable to the appropriate registration.

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IMPORTANT
All maintenance should be undertaken with careful regard for the procedures outlined in this
manual. A detailed record of maintenance undertaken should be recorded in the Aircraft Log
Books.
Factory-built models must be maintained by an Authorised Person (LAME for CASA-registered
aircraft, refer to Operations Manual for owner-maintenance levels allowed for RA-Aus-registered
aircraft).
Factory-built Light Sport Aircraft have a Special Certificate of Airworthiness which remains in
force provided:
- Only modifications and repairs approved by the manufacturer are incorporated on the
aircraft;
- The aircraft complies with all safety directions issued by the manufacturer;
- The aircraft has been maintained in accordance with the manufacturer’s requirements;
and
- The continuing airworthiness functions are performed by the manufacturer (or a person
appointed by CASA).
If the aircraft no longer complies with one or more of these conditions, the C of A becomes void.
Continued operation with an invalid C of A is a criminal offence. It is permissible, however, for
the registration holder of a non-compliant aircraft to apply for an Experimental Certificate.
For Experimental Category aircraft, builders remain able to conduct maintenance on aircraft for which
they are the registered builder. This area of regulations varies across different countries and operators
must ensure that they are complying with all local requirements.
In the interests of product development, we encourage owners to make suggestions related to design
improvements. However, the final decision on their adoption or otherwise rests with JABIRU AIRCRAFT
Pty Ltd.

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WARNING:
Jabiru Aircraft Pty Ltd has devoted significant resources and testing to develop the different
Jabiru aircraft models for recreational flying and flight training. Any other uses or applications
not approved by Jabiru Aircraft P/L may be extremely hazardous, leading to property damage, or
injury or death of persons on or in the vicinity of the vehicle. Jabiru Aircraft Pty Ltd does not
support the use of this aircraft in any applications which do not meet the requirements of the
appropriate Pilot Operating Handbook or Flight Manual. Any non-compliant operation may
render the aircraft un-airworthy and will void any warranty issued by Jabiru.
Jabiru Aircraft are designed to be maintained only in strict accordance with the appropriate
Technical Manual. Any variation of any kind, including alteration to any component at all,
whether replacement, relocation, modification or otherwise which is not strictly in accordance
with these manuals may lead to dramatic changes in the performance of the aircraft and may
cause unexpected engine stoppage, loss of control or have other detrimental effects on the
aircraft which may lead to injury or death. Jabiru Aircraft Pty Ltd does not support any
modifications to an aircraft, its parts, or components. Any such actions may render the aircraft
un-airworthy and will void any warranty issued by Jabiru.
Maintenance and modification cannot be supervised by the manufacturer. Maintenance requires
extreme cleanliness, exact parts, precise workmanship and proper consumables. It is your
responsibility to ensure absolute attention to detail no matter who may become involved in work
on this engine. Your safety, your life and your passenger’s lives rely on precise and accurate
following of instructions in this manual.
In exchange for the technical manual provided by Jabiru Aircraft Pty. Ltd. (“Jabiru”) I hereby
agree to waive, release, and hold Jabiru harmless from any injury, loss, damage, or mishap that I,
my spouse, heirs, or next of kin may suffer as a result of my use of any Jabiru product, except to
the extent due to gross negligence or willful misconduct by Jabiru. I understand that proper
skills and training are essential to minimize the unavoidable risks of property damage, serious
bodily injury and death that arise from the use of Jabiru products.

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2.2 List Of Effective Pages / Issue Status
This manual is revised as a whole. All pages retain the revision status of the overall document.
Issue Notes:
1
Initial Issue
2
Add procedure for correcting free-play in wing & strut attachments.
3
As prescribed by ASTM 2483-12: Add maintainer requirements. Revise logbook worksheet format.
Add notes re Shockwatch indicator.
4
See Section 18
2.3 Introduction
The information in this manual is based upon data available at the time of publication, and is
supplemented and kept current by Service Bulletins & Service Letters published by JABIRU
AIRCRAFT Pty Ltd. These are distributed directly to owners of factory-built aircraft in addition to
being posted on the JABIRU website or provided to your local distributor. New owners of pre-owned
aircraft should ensure that the transfer of their aircraft has been advised to JABIRU AIRCRAFT Pty
Ltd or your Jabiru representative so that our owner databases can be updated. Existing owners
should ensure that they update Jabiru with their new contact details when they move or details
change.
This Technical Manual has been developed to cover a range of different Jabiru Aircraft models.
Many components and systems are common between these models; for example the main
undercarriage legs are common between the J160, J170, J200/J400, J230/J430 and J250/J450
models and consequentially the procedures in this Manual apply equally to each of these aircraft.
Where there are differences between the models this manual supplies guidance for each variant.
Before working on an aircraft the technician must be fully conversant with the appropriate Aircraft
Technical Manual, Engine Maintenance Manual, Propeller Manual and any relevant Service
Bulletins, Service Letters or other manufacturer’s data. Current information is available from the
Jabiru Aircraft (Australia) web site –www.jabiru.net.au .
Maintenance must only be carried out by an approved person. Depending on the country and the
category of the aircraft this may be a Licensed Aircraft Maintenance Engineer, an RA-Aus Level 2 or
equivalent. The responsibility for determining what qualifications are necessary to carry out an
overhaul belongs to the person carrying out the work.
2.4 Reading This Manual
If you are reading this manual on a computer and want to be able to quickly zoom in and out: Hold
down the Ctrl key while rotating the wheel button on your mouse. In most programs this will instantly
zoom in or out.
To do the same thing on a modern laptop either plug in a wheel mouse as detailed above or use the
built-in track-pad. Put two fingers on the pad close together then move then apart diagonally. To
reverse, put two fingers on the pad at opposite diagonal points on the pad and bring them together
diagonally. This works on most modern PC-laptops.
This document has been created with hyperlinks between referenced items. So, when reading the
manual on a computer you can click on the page number of an item on the table of contents and the
computer will skip to that page. If a paragraph says “refer to Section 6.31” –then you can click on
the “6.31” and automatically skip to that page. Similarly, if Figures or Tables are referenced. On
some computers it may be necessary to hold the “Ctrl” key while clicking on the link.
To open a search window press “Ctrl-f”. Depending on the program, this will normally open a small
search window where you can enter keywords. For example, searching for the word “life” will allow
you to quickly find all reference to lifed maintenance items.

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2.4.1 Model Applicability
This Airframe technical / Maintenance manual has been produced to cover all J series models (as shown
on the title page. This has been done to ensure that as new maintenance requirements are developed
and established a single manual can be updated rather than numerous separate documents thus
removing the risk of omission of a particular maintenance task from a particular manual.
To enable the maintainer to confidently determine which maintenance tasks are applicable to a particular
model, each task heading includes the model applicability in parentheses (). Figures and drawings will
also include the model applicability in the Figure note. In the case where a task, photograph or drawing
is applicable to all models the note will read ‘(all J-Series)‘. Some tasks and figures apply to all models
except one (this is particularly the case for the wing fuel system which does not apply to the J120) in this
case the label will be (all J-Series, n/a J120) which indicates it applies to all models except the J120.
If a heading of figure is undefined then by default it applied to all models.
2.5 Degree Of Difficulty
This manual is intended for use by experienced technicians and while all processes will be explained
as clearly as possible, some knowledge is assumed. This manual is not intended to be sufficient
reference for a person with no other training to safely maintain an aircraft.
In this manual we have used a “spanner scale” to help technicians approach a job. Anyone
considering undertaking a task in this manual must realistically assess themselves against this scale
and not attempt any task for which they lack knowledge or the required tools.
The Spanner Scale
Translation
Simple, basic, straightforward. A careful layman, with guidance, can
achieve this.
Straightforward, but with some technical bits. Basic knowledge, care
and guidance needed.
Straightforward, but requires special tools, training and/or judgement.
Sound basic knowledge guidance and a careful approach are required.
A technical job. Take your time, double-check everything. Only for the
experienced maintainer.
A difficult job. Requires special tools, solid skills, good judgement.
Only for experts.
2.6 Use-By Dates & Storage
Some products called for by this manual –including thread locking compound, resins and glues –
have a use-by date. Care must be taken to ensure all such compounds are within their shelf life
before applying them to an aircraft.
Loctite products typically do not have their use-by date marked on the bottle. For these products it is
necessary to note the batch number on the bottle and contact the distributor for shelf-life information.
Similarly, for many products the shelf-life assumes a certain type of storage –i.e. sealed,
temperature controlled etc. Maintainers must ensure that such products are stored appropriately.
2.7 General Description
The JABIRU aircraft described in this manual are 2-seat, high-wing monoplane composite aircraft of
monocoque construction. They are equipped with fixed tricycle landing gear of composite
construction. The steerable nose gear is a welded metal, trailing link assembly with rubber springs.

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The aircraft are equipped with a JABIRU, 4 cylinder, 4 stroke engine of around 80hp or a JABIRU 6-
cylinder, 4-stroke engine of around 120hp. Both engines are optimised to drive a 2-bladed, wooden,
fixed pitch propeller.
2.8 Owner Maintenance
2.8.1 Factory-Built Models
All Jabiru Aircraft, including factory-built models, have been specifically designed as simple aircraft
which can be maintained by owners to a large degree. Jabiru Aircraft allows normal maintenance up
to 100-hourly servicing to be carried out by the owner wherever this is allowed by the aircraft’s
operating category. This servicing includes:
- Oil & oil filter changes
- Fuel filter changes
- Brake pad changes
- Tyre changes
- Spark plug changes
- Normal engine maintenance between 100-hourly maintenance. Refer to Engine Maintenance
Manual for details.
Every 100 hours or Annually (whichever happens first) a 100-hour inspection must be carried out by
an Authorised Person (such as a LAME. Refer to the RAAus Operations Manual for RAAus aircraft
Australia). CAUTION
It is the operator’s responsibility to ensure that the factory-built aircraft is correctly maintained
for the intended use.
2.8.2 Kit-Built Models
Many models discussed in this manual can be registered under a variety of different categories
worldwide, at a variety of different weights and operating requirements. The owner must consult their
local airworthiness authority to determine what level of owner maintenance is allowed. As an
example, in Australia aircraft registered in the “Experimental” category may be maintained
exclusively by the owner/builder, or by authorised aircraft maintainers.
CAUTION
It is the operator’s responsibility to ensure that the kit-built aircraft is correctly maintained for the
intended use.
2.9 Aircraft Specifications
Leading particulars of the aircraft discussed in this manual are given in Section 2.14. If these
dimensions are used for constructing a hangar or computing clearances, remember that such factors
as tyre pressure, tyre size and load distribution may result in some dimensions that may be
somewhat different from those listed.
2.10 Centre Of Gravity Limitations
All JABIRU models are relatively light weight. The installation of equipment may significantly alter the
approved CG limits of the aircraft. Therefore, all proposed fixed installations must be approved by
JABIRU AIRCRAFT Pty Ltd or a person authorized to revise an aircraft’s weight and balance
information (such as the holder of a CASA Weight Control Authority)
2.11 Standard Practices
Do not over tighten bolts
Ensure a minimum of 1 full thread is clear of nuts.
Do not exceed 3 threads clear on nuts (use extra washers).

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Ensure nuts are not thread-bound (i.e. the thread on the nut has hit the end of the thread on the bolt.
All spherical bearings must be fitted with a large washer on the outside of the through-bolt to prevent
the bearing case and cable releasing in the event of a bearing failure. i.e. a ¼” washer must be fitted
to 3/16” bolts or a 5/16” washer to ¼” bolts.
AC43 or similar approved data gives guidance on accepted means for carrying out typical aircraft
maintenance tasks –such as safety-wiring etc.
WARNING
Thread bound nuts can carry far less load and are much more susceptible to failure.
WARNING
DO NOT REUSE SELF-LOCKING NUTS
2.12 Aircraft Structure
In all Jabiru Aircraft, due to the monocoque construction the majority of the structure is primary. The
components of the aircraft which are secondary structure can be identified by the fact that they are
designed as fairings and are generally removable. Examples of secondary structure are the engine
cowls, speed fairings, ventral fin and wheel spats.
2.13 Engines
The engines used in Jabiru Aircraft are not discussed within this manual. For details of installation,
maintenance and overhaul refer to the engine manuals appropriate to the engine model.
Up-to-date engine manuals are available from the Jabiru Aircraft website; www.jabiru.net.au.

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2.14 Equipment List
All possible combinations of equipment included in individual aircraft cannot be stated for reasons of
physical space. Table 2-1 provides a list of the typical equipment found in Jabiru J-series Aircraft.
Table 2-1 - Typical Equipment List
Aircraft
J120/J120-C/J160/J160-
D/J170/J170-C/J170-D
J200/J400/J230/J230-
C/J230-D/J430/J250/J450
J160-C
Engine
2200B (for factory built)
2200A (for all other)
3300A
3300L (Jab USA 230-D)
2200C
Propeller
Jabiru Wooden
Sensenich
Jabiru Scimitar
Jabiru Wooden
Sensenich
Jabiru Scimitar
Jabiru Wooden
Special Purpose
Toolkit
Compasses
Magnetic
Instruments
Altimeter
EFIS (Dynon D10A or D100 are typical)
EMS (Dynon D10 is typical)
EFIS/EMS (Dynon FlightDEK D180)
GPS (Garmin GPSmap296 or Aera 500 are typical)
Voltage meter
Pressure Gauges
Engine Oil Pressure (analogue, part of EMS display)
Engine Oil Temperature (analogue, part of EMS display)
Engine Manifold Pressure (part of EMS display)
Thermometers
Engine Cylinder Head Temperature (analogue, part of EMS display)
Engine Exhaust Gas Temperature (part of EMS display)
Outside Air Temp (part of EFIS display)
Indicators
Airspeed (analogue, part of EFIS display)
Tachometer (analogue, part of EMS display)
Engine hours (incorporated into Tacho or EMS)
Stall Warning
Trim indicator
Turn Coordinator (Electric, part of EFIS display)
Balance ball (analogue, part of EFIS display)
Vertical Speed (analogue, part of EFIS display)
Flap position
Lights
Anti Collision Strobe (fin and/or wingtip mounted)
Landing lights
Beacon
Interior
Radio
VHF Tx/Rx (1x or 2x microair M760 is typical)
XPNDR (microair T200SFL is typical)
Intercom (PM1000 is typical)
UHF Tx/Rx
Headsets
Fluid Quantity
Oil Lubricant –2.3 litres
Oil Lubricant –3.3 litres
Oil Lubricant –2.3 litres
Other
Cabin Heater
Wheels Spats
Cargo Restraint
Three point personal harness

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2.15 Source of Purchase Parts
All replacement parts can be sources from Jabiru Aircraft Pty Ltd (details listed below) or an approved
local agent
Jabiru Aircraft P/L
PO Box 5186
Bundaberg West,
QLD 4670
Phone: [phone]
Fax: [phone]
Email: in[email protected]
2.16 List of Disposable Replacement Parts (all J series)
Part
Manufacturer
Part #
Air Filter
Joywell Motor Corp
TPG10242N
Fuel Filter
Joywell Motor Corp
ZFF0002
Oil Filter
Joywell Motor Corp
TPG10162N
Spark Plug
NGK
D9EA
Distributor Cap
BOSCH
GB926
Battery
Odyssey
PC625
Tyres , Main
Trelleborg
TA03331
Tyres, Nose
Trelleborg
TA03331
Inner Tube, Main
Top Tyres
TA3500687
Inner Tube, Nose
Top Tyres
TA3500687
2.17OWNER/OPERATOR RESPONSIBILITES (LSA AIRCRAFT)
The following responsibilities are applicable to owner/operators of LSA’s. These Responsibilities
are prescribed in the ASTM standard F2295:
Each owner/operator of a LSA shall read and comply with the maintenance and continued
airworthiness information and instructions provided by the manufacturer.
Each owner/operator of a LSA shall be responsible for providing the manufacturer with current
contact information where the manufacturer may send the owner/operator supplemental
notification bulletins.
The owner/operator of a LSA shall be responsible for notifying the manufacturer of any safety of
flight issue or significant service difficulty upon discovery.
The owner/operator of a LSA shall be responsible for complying with all manufacturer issued
notices of corrective action and for complying with all applicable aviation authority regulations in
regard to maintaining the airworthiness of the LSA.
An owner of a LSA shall ensure that any needed corrective action be completed as specified in a
notice, or by the next scheduled annual inspection.
Should an owner/operator not comply with any mandatory service requirement, the LSA shall be
considered not in compliance with applicable ASTM standards and may be subject to regulatory
action by the presiding aviation authority.
Section provides forms which may be filled out and submitted for the purposes of fulfilling
Owner/Operator COSM (Continued Operating Safety Management) requirements.