JAC HFC1035KD User manual

AllinformationinthisOwner'smanualiscurrentatthetimeofpublication.HoweverJACreserves
therighttomakechangesatanytimesothatourpoliceofcontinualproductimprovementmaybecar
riedout.
ThismanualappliestoallcurrentJACmodelsequippedwith4DA1seriesengineexplanationofop
tionaswellasstandardequipment.Asaresult,youmayfindmaterialinthismanualthatdoesnotapply
toyourspecificvehicle.

Foreword
ThankyouforchoosingJAC.Wearepleasedtowelcomeyoutothegrowingnumberofdifferent
peoplewhodriveJAC.Theadvancedengineeringandhigh-qualityconstructionofeachJACwebuild
issomethingofwhichweareproud.
ThisOwner'sManualwillintroduceyouthefeaturesandoperationofyournewvehicle.Itissuggested
thatyoureaditcarefullysincetheinformationitcontainscancontributegreatlytothesatisfactionyou
receivefromyournewvehicle.
Themanufactureralsorecommendsthatallserviceandmaintenanceonyourvehiclebeperformedby
anauthorizedJACdealer.JACdealersarepreparedtoprovidehigh-qualityservice,maintenanceand
anyotherassistancemayberequired.
ANHUIJIANGHUAIAUTOMOBILECO.,LTD.
May.2008
Contents
Page
Importance 1
Locationsofchassisnumberandengine number 2
Locationofthevehiclenameplate 2
Overload 3
Informationaboutnewvehicles 5
Vehicleoperationandmanagement 7
Maintenance 7
Cabintiltingmechanism 8
Cabinlockup 10
Controllerandinstrument 13
Cabinheater,defroster,airconditioning 35
CDandRadio 43
Beforedriving 51
Operationofcontrollers 52
Dailychecklistfor drivers 60

Driving 71
Preparationsbefore startup 72
Engine startup 73
Beforevehiclerunning 74
Enginestopping 76
Parking 77
Attentionpoitnsfor driving 78
Economic driving 83
Vehiclemanagementandmaintenanceinwinter 86
Runningoniceorsnow 88
Inemergencecases 90
Repairandmaintenance 101
Scheduleofregularmaintenance 104
Guidetomaintenance 108
Recommendedbrandsoflubricatsanddiesels 139
Lubrication 140
Listlubricationpoint 141
Guidetolubrication 142
Technicalspecification 149
1
Importance

ThefollowingsareveryimportantforthecorrectmanagementandeconomicuseofJACvehicles,and
theyshallbereadcarefullybeforeuseandmaintenance.
Locationsofchassisnumberandenginenumber
Pleasenotedownthechassisnumberandenginenumber,soastogivethem
tothespecifiedJACmaintenancestationsincaseofrepairandmaintenance.
Chassisnumber
Thechassisnumber,whichisVINcodenumber,isstampedontheouterside
oftherightlongeronendoftheframe.
Enginenumber
Theenginecylinderheadisaffixedwiththeenginetag,onwhichitismarked
withinformationabouttheengine,suchasitsmodel,serialnumber,nominal
horsepower,ratedenginespeed,ex-worksdate,etc.
Locationofthevehiclenameplate
TheembossednumberofVINcodeforvehicleandTypeIIchassisislocated
ontheoutersideoftherightlongeronoftheframeaswellas,onthebackside
oftherearsupportoftherearleafspring.Besides,anindividualtabletofVIN
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codeisattachedonthedashboardneartherightcolumn.
Overload
Overloadingwillshortenvehicle'sservicelife,butalsobringaboutpotentialrisk
tosafedriving.
Theloadingmassmustbelimitedtothespecifiedrangeofthemax.totalmass
forvehicle,andtheloaddistributionsonthefrontandrearshaftsshallnotbe
morethanthecarryingcapacityofthevehicleshafts.Pleaserefertothetechni
calspecificationsheetfortheratedtotalmassvalueandshaftloadingcapacity.
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5
Informationaboutnewvehicles

Carefuldrivingandmaintenanceduringtherun-inperiodwillplayacrucialroleinimprovementofthe
performanceandservicelife.So,thefollowingsmustbestrictlyabidedbyduringtheinitialrun-inperi
odof3000km:
1.Duringtheinitial3000kmdriving,thevehiclespeedshallnotbemorethan
70%ofthemax.enginespeed.Attentionshouldbepaidtothetachometerdur
ingdrivingtoavoidengineoverspeedrunning.
2.Trytoavoidengineoverspeedrunning,abruptstartuporunnecessarye
mergencybraking.
3.Itisnecessarytohavetheengineinidlerunningbeforedrivingeachtime,
untilitcomesuptothenormalworkingtemperature.
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Vehicleoperationandmanagement
Allthecomponentsanddevicesofthevehiclesshallbecheckedaccordingto
therequirementsinsectionsof"Controllersandinstruments"and"Driving";
Maintenance
Fordrivingsafety,vehiclereliabilityandgoodperformance,therequirementsin
thesection"Maintenance"shouldbefollowedincheckandadjustment.
Note院
1.NorefittingorunauthorizedinstallationofanyequipmentisallowedonJAC
vehicles.OurCompanywillnotberesponsibleforanylossesduetounautho
rizedrefittingorinstallationofanyequipment!
2.Ifanyproblemoccursduringtheuseofourproducts,makesuretohave
themsenttothespecifiedJACservicestationformaintenance;pleaseseeclearlythegenuinepartsofJACvehiclesif
anypartsneedtobechanged.
3.Correctrun-inofnewvehiclehasmuchtodowithlongerservicelife,reliabilityandeconomy.Itisspecifiedthatnew
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vehiclerun-inmileageis2500-3000km,withthemax.speednotmorethan
80km/hour.
4.Duringyouruseofourproducts,pleasehavemaintenanceintimereferring
tothe"InstructionManual"attachedwiththevehicle,inordertobringyourve
hicle'sgoodperformanceintofullplay.
Cabintiltingmechanism
Asshowninthefigure,singlecabinorone-and-half-rowcabincanbetilted
upwardandforwardby40degreesforeasymaintenance.
Tobegintilting,turnthepullingsupportwithlefthandtopulloutthesafetyhook
tiebar,andpulloutwardtheoperatinghandlewithrighthand.
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Safetyhookpull-rod
Operatinghandle
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Tiltingpullerholder Limithandle
Withtheoperatinghandlereleased,holdfirmthetiltingpullersupportwithleft
hand,andpullthelimithandleoutwardwithrighthand.Thecabinwilltiltfor
wardforacertaindegreeafterthehandleopened.
Whenthecabintiltstoacertainangle,holdthetiltingpullersupportwithright
hand,continuetiltingthecabinupwardwithforce.
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Self-lockhandle
Tiltingpullerholder
self-lockhandle
10
Whenthecabintiltstoacertainangle,theself-lockinghandleonthetilting
supportwillautomaticallylocksinbythespringtension,andthehandlewill
supportthecabinthen.
Cabinlockup
Withlefthandholdingfirmlythetiltingpullersupport,opentheself-lockhandle
upwardandbackwardwithrighthand.Thecabinwilltiltdownwardbyitselfdue
tothedeadweight.
Attention:Keepyourheadandhandsawayfromunderthecabinwhenitistilt
ingdownwardbyitself.
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Whengoingdowntoacertainangle,thecabinwillslowdown.Holdthetilting
pullersupportandpressitdownwithlefthand,untilthelockhookgetengaged
inthehooklimitsupportontheframe.
Thenholdtheoperatinghandlewithrighthandandpressitdown,untilthe
safetyhooksecurelylockstheoperatinghandle.
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Controllerandinstrument
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1.Switch
2.Instrumentpanelvent
3.Combinedswitchhandle
4.Steeringwheel
5.Instruments
6.Hornbutton
7.Windshieldwiper/cleanerhandle
8.Airconditionerswitch
9.Ashtray
10援Radio
11援Teacupholder
12援Manualacceleratorknob
13援Ashtray
14.Clutchpedal
15.Brakepedal
16.Acceleratorpedal
17.Cigarettelighter
18.Glovecompartment
2345679
810 11
12 13
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14 15 18
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Tachometer
Thetachometerindicatestheengine'sroundperminute.Theredzonemeans
thecriticalrpm.
Whenthetachometerhandisintheredzoneofthescaleplate,drivingisnot
allowed.Ifadriverdoesnotstopthevehiclewhenthetachometerhandisget
tingintotheredzone,seriousdamagewilloccurtotheengine.
Fuelgauge
Itindicatesthepresentfuellevelinthefueltank,"F"standsfor"Full",and"E"
standsfor"Empty".
Fueltankshouldbealwaysreplenishedintimetoavoidfuelshortageduring
driving.
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Temperaturegauge
Itshowstheenginecoolanttemperature.Ifthehandisintheredzonewhen
engineisrunning,itmeanstheengineisoverheat.Alwayspayattentionto
keepingtheenginetemperatureatnormaldegrees.
Note:
Therewillbesomedifferencebetweentheactualtemperatureandthetemp.
readingofthetachometerduetothesurroundinganddrivingconditions.
Ifthetemperatureinsideandoutsidethevehicleisbelow-30orabove70de
grees,itwillbringaboutinexacttemperaturereadingvalues.
Turnsignalindicatorlight(green)
Whenaturnsignallampisflashing,itsindicatorlightwillflashonandoff.Ifthe
flashisveryshortininterval,itispossiblethattheturnsignalconnectedwithit
hassomeproblemormaybeoneofthebulbsisburntdown.
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Highbeamindicatorlight(blue)
Theindicatorlightwillbeonwhenthehighbeamison.
Dieselwarm-upindicatorlight(lightyellow)
Whenpressingthewarm-upswitchin"ON"position,thisindicatorlightison.
Thetimewhentheindicatorlightisondependsonthewatertemperature.
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Lowfuellevelwarninglight(lightyellow)
Thislightwillbeonwhenthefueloillevelisverylowinthetank.Fueloil
shouldbeaddedatonce.
Oilpressurewarninglight(red)
Itisonwhentheignitionswitchisin"ON",andisoffaftertheengineisstarted.If
thislightisonduringenginerunning,stoptheengineimmediately,andgetin
touchwiththenearestJACvehicledealer.
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Chargingwarninglight(red)
Whentheignitionswitchisin"ON"position,thislightison,andbecomesoffaf
tertheengineisstarted.Ifthelightremainsonduringtheenginerunning,it
meanssomethingwrongwiththechargingsystem.ChecktheVbeltforany
damage,andcontactthenearestJACvehicledealer.
Rearfoglightindicatorlight
Thisindicatorlightgetsonwhentherearfoglightisturnedon.
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Waterquantityindicatorlightofthefuelfilter
Whenwaterintheoil/waterseparatorreachesadangerouslevel,thewater
quantityindicatorlightofthefuelfilterison.Iftheindicatorlightremainsondur
ingtheenginerunningafteritison,itmeansthatwaterintheoil/watersepara
torshouldbedrainedout.
Windshieldwiperworkingindication
Turningtheoperationhandleinhorizontalclockwisemaycontrolthewindshield
wiper.Turntheoperationhandle12degreesclockwiseintotheINTposition,
thewindshieldwiperwillworkintermittentlyin5-10seconds;turnthehandle12
degreesclockwiseintotheL0position,thewiperwillworkatthelowspeed
level;turnthehandlefurther12degreesclockwise,andthewiperwillworkat
highspeedlevel;whenthehandlegetsintothestartingposition,thewiperwill
automaticallybeturnedofforreset.
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Washerindication
Thewashercontrolbuttonisattheendoftheoperationhandle,andthewindshieldwasherisinstalledneartherightdoor
andbelowtheinstrumentpanel.Whenthewashercontrolbuttonispressedin,detergent (anti-freezesolutionforwinter
time)willbeinjectedoutofthewasherthroughthenozzlesontothewindshield.
Dangerwarningswitch
Pressingthisswitch,locatedinthelowerleftcornerofthedashboard,will
soundanalarm,atthismomentalltheturnsignallampswillbeflashing,and
havenothingtodowiththepositionswheretheyare.Pressitagain,theswitch
willreset.
Whenvehiclemeetswithanydangerthatmaycausetrafficaccident,thisdan
gerwarninglightshallbeusedindayandnighttosoundanalarmtoother
drivers.
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Foglightswitch
Whenthisswitch,locatedinthelowerleftcornerofthedashboard,ispressed,
allthefoglightswillbeturnedon,andonemorepresswillhaveareset.
Whenvehiclemeetswithanydangerthatmaycausetrafficaccident,thisdan
gerwarninglightshallbeusedindayandnighttosoundanalarmtoother
drivers.
Preheatingswitch
Whenthisswitch,locatedinthelowerleftcornerofthedashboard,ispressed
andhelddownin"ON"position,theindicatorlightison.Theholdingdowntime
isdependentonthewatertemperature,normallyabout30seconds.
Iftheambienttemperatureisbelowzeroorevenlower,pressthispreheating
switchbeforestartingthevehicleinordertoraisetheinletairtemperaturefor
theenginetoachievesmoothstartup.
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Combinationswitch
Locatedbelowthesteeringwheel,itconsistsofsteeringshaftlockseat,ignition
startuplockandtheignitionswitch.
Ignitionswitch
Locatedtotherightofthecombinationswitch,theignitionswitchservesas4
functionslikeLOCK,ACC,ONandSTART.SeeleftFig.forthepositions
shown.InsertthekeyintoLOCKposition,theignitionswitchispoweredonand
unlockthesteeringgear.TurnthekeyclockwiseintoACCposition,theauxil
iarydevicescircuitsarepoweredon,suchasradioandtapeplayer,etc.Turn
thekeytoONposition,theinstrumentscircuitsarepoweredon.Goontoturn
thekeytoSTARTposition,theengineisstarted.Releasethekeyassoonas
theengineisstarted,andthekeywillgobacktoONpositionunderthespring
force.
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Cigarettelighter
Itisinthelowerrighttothesteeringwheel.Ifyouwanttouseit,pressitinward
forabout15seconds,withtheignitionswitchkeyin"ON"position,andthenre
leaseit.Itwillheatupenoughforusebeforeautomaticallygoingbacktoits
normalposition.
1.Donotholdonthecigarettelighterafteritispushedin,otherwiseitwillbe
overheatedandmaycausefire.
2.Ifthecigarettelighterfailstoautocomebacktoitsnormalpositionin18sec
onds,itmeansithassomethingwrong,andyoumustmanuallypullitbackto
itsnormalposition.
3.Donotleavethecabinwiththecigarettelighterpushedin,otherwiseitmay
causeunexpectedfire.
4.Adeformedcigarettelightercannotcorrectlyrecoiltoitsoriginalposition.Ifit
isfounddeformed,pleasereplaceitwithatrueJACsparepart.
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Leftashtray
Pullouttheashtrayforuse.Pullouttheashtrayfurtherwhilepressingtheposi
tioningspring,anditmaybetakenoutforcleaningpurpose.
Turnbackandclosetheashtrayafteruse,otherwisethestillburningcigarette
mayigniteotherbuttsandcausepossiblefire.
Rightashtray
Pullouttheashtrayforuse.Pullouttheashtrayfurtherwhilepressingtheposi
tioningspring,anditmaybetakenoutforcleaningpurpose.Turnbackand
closetheashtrayafteruse,otherwisethestillburningcigarettemayigniteother
buttsandcausepossiblefire.
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Controlleronthefloorpan
Gearshiftlever
Eachtimebeforeyoushiftthegears,youshouldfirststepontheclutchpedal
totheend.Thegearshiftchartisonthetopofthegearshiftlever.Withthekey
in"ON"position,thebackingindicatorlightwillbeonifthegearshiftleveris
movedtotheReversegearposition.
Acceleratorpedal
Toavoidunnecessaryfuelconsumption,operatetheacceleratorpedalina
properandbalancedwayaccordingtotheneed.
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Brakepedal
Toavoidsharpbraking,thebrakepedalshouldbeoperatedsmoothly.When
drivingalongadownslope,youshouldusethefootbrakepedalnowandthen
whileusingtheventasauxiliarybrakingmeans.
Ifenginecut-outoccursduringrunning,thebrakeboosterwillnotfullyfunction,
andthebrakingeffectwillbelowered.
Insuchacase,steponthebrakepedalwithforcetohaveenoughbrakingef
fect.
Clutchpedal
Theclutchpedalmustbesteppedontotheendwhenitisused,otherwisethe
gearsinthegearboxwillgiveoutfrictionnoises,andtheclutch-platewillbe
wornoutsoon.
Footofftheclutchpedalwhennotusingit.
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Others
Glovebox
Pulloutandtheupperpartoftheglovecompartmentwillopen.
Theglovecompartmentshouldbeclosedduringdrivingtoavoidanyarticles
frombouncingout.
Sunvisor
Ifthehead-onsunshineisdazzling,thesunvisorcanbelowereddownto
shieldthesunlight.Thissunvisormayalsobehookedoffandturnedtothe
sideforuse.
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Ceilinglight要rearviewmirror
Nomatterwhichpositionthestartupkeyisin,theceilinglightinthecabincan
beturnedonoroff.
淤"OFF"position:thislightisinoffstate.
于"Door"position:whenthesidedoorofthecabinisopened,thislightwillbe
on.
盂"Powered"position:nomatterwhatkindofstatethedoorisin,thislightwill
beon.
Standbywatertankforradiator
Thestandbywatertankfortheradiatorisinstalledontherightsideofthe
frame.
Checkthecoolingwaterlevelandmakeupcoolingwateratthestandbywater
tank.Donotopentheinjectionportcoverattheradiatorunlessneededpartic
ularly.Seethe"Maintenance"fordetails.
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Fueltankcap
Thefueltankcapisontopofthefueltank,anditcanbescrewedoffcounter
clockwise.
Fluidreservoirforbrakeandclutch
Thefluidreservoirisinstalledbytheinstrumentpanelnearthedriverside.
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Sparetirehanger
Thesparetireisfastenedtobackoftheframe.Tolowerdownthesparetire,
insertthehandleintotheholeintherearcrossbeamtoconnectitwiththe
snap-lock,andthenturnthehandlecounterclockwise.
Howtoopenandclosetherearboard
Turnthehandlesontherightandleftsidesbothupwardfor180degrees,and
therearboardcanbereleased.Toclosedit,turntheboardclosefirstbefore
turningdownthehandlestofastenit.
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Rightandleftsideboards
1.Releasethelockknucklesoftherearboard.
2.Movethefastenedhandleleftwardbeforeputtingdowntheverticallockout
wardstoreleaseit.
3.Liftupthehookhandleonthefrontendofthesideboardtoreleasethefront
hook.
4.Atthistime,thefrontendofthesideboardisstillfastenedbytheboard
clamp.Pullouttheboardclampwithforcetoletfreethesideboard.
5.Toclosethesideboard,securelylockupthefrontendofsideboardwiththe
hookhandle,andputitintotheverticallockoftherearboardbeforefasteningit
withthehandle.
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Outerlights
Front:
1.Frontturnsignallamps;
2.Foglight;
3.Frontside-markerlight;
4.Headlight.
Rear:
Therearlightsetisinstalledinthepositionshownontheleftfigure,withthe
following:
1.Back-uplight;
2.Turnsignallights;
3.Brakelights;
4.Rearside-markerlight;
5.After-reversionreflector.
Turmsignallight
Brakelight
Rearlight
Rearfo
glight
Revers
elight
Non-returnreflector
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Antenna:
Pleasepullouttheantennaifabettersensitivityofradioisdesired.
Theantennashouldberetractedifthevehicleistobeparkedinagaragelower
thanahouseortobewashed.
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Cabinheater,defroster,airconditioning