Jain Technology XONIC-100P User manual

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www.jain.co.kr 82-2-856-4114
USER MANUAL
XONIC-100P PORTABLE FLOWMETER

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Table of Contents
Preview....................................................................................................................................................................4
Introduction
Safety Consideration
Installation Steps
Specifications
Key Functions
Understanding Display
Best Transducer Installation Place
Section 1. GENERAL
1.1SITE NAME .......................................................................................................................................7
1.2 PASSWORD......................................................................................................................................7
1.3 METER TYPE ...................................................................................................................................8
1.4 APPLICATION ..................................................................................................................................9
1.5 DISPLAY ...........................................................................................................................................9
Section 2. CH SELECT ......................................................................................................................................10
Section 3. PIPE data..........................................................................................................................................11
Section 4. LIQUID type......................................................................................................................................13
Section 5. INSTALLATION.................................................................................................................................14
Section 6. OPERATION......................................................................................................................................18
Section 7. FLOW ................................................................................................................................................21
Section 8. IN / OUTPUT .....................................................................................................................................24
Section 9. DATALOGGER..................................................................................................................................26
Section 10. Diagnostics ....................................................................................................................................27
DRAWINGS.........................................................................................................................................................28

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Delivery Items
Flow Computer
Transducer
Mounting Track
Cable
Easy Track Magnetic Track

Preview
Introduction
Xonic-100P Clamp-On Ultrasonic Flowmeter is fully digital, state-of-art flowmeters using DSP (digital signal
processing) technology to measure time difference of ultrasonic signals. Please read this manual carefully
and make installation. Xonic 100 will keep best accuracy.
Safety Consideration
Installation Steps
Select best point for transducer installation
1. input GENERAL DATA
2. select CHANNEL
3. input PIPE DATA
4. select LIQUID TYPE
5. do INSTALLATION
6. select FLOW UNIT & TOTAL UNIT
7. select DATALOGGER
Specifications
Type
Clamp-On Ultrasonic Flowmeter
Priciple
Transit-Time
Measuring
Pipe Size
15~ 6000 mm
Upstream 10D, Down stream 5D (single path)
Upstream 7D, Down stream 3D (dual path)
Transducer -40 ~ +120 ℃
(Flow, Total, Velocity, Delta T, Oscilloscope Shape)
Temperature Flow Computer -20 ~ +60 ℃
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Accuracy ±1.0% (single path),±0.5% (dual path)
Flow Velocity ±0.02 ~ 20.0 m/s
Turn-Down Ratio 1000:1
Repeatability ±0.25%
Required Straight
Run
Xonic-100 use inner batteries and AC 85~264V. 50/60Hz. power adapter. So please consider about safety
and any damage to flow computer during installation. Especially, many application is near moisture place,
so please be careful any electric shock.
Data Input Two 4~20mADC for Temperature , Pressure .etc.
Data OUTPUT
Communication
Two 4~20mADC for flow (load max 750 ohm)
Two Ralay for Total
RS-232C
Power Battery with 85 ~ 264 VAC. 50/60 Hz. power adaptor
Enclosure NEMA 4 (IP67, Rain Proof)
Transducer NEMA 7 (IP68, Water Proof)
Cable Standard 10 m. (Option max 200 m.)
Data Logger 32 Mbytes (above 1,000,000 data)
Display Graphic Color LCD

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Key Functions
Notice : Touch keys do not have alphabet table, so user must select alphabet by pressing several times
numeric keys.
Understanding Display
Site Name : user must input site name for communication
Type : single ch means single path/channel
Flow Unit : user selected flow unit
Flow : measured flow
Total : total flow
Total Unit : total flow unit
Keys
Functions
Press when start MENU
Accept Key Data
Clear
0~9 numeric
Use when input numbers
.
Use when input “.”
Function Key
Direction keys
Negative input

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Best Transducer Installation Place
Choose best installation place which has enough straight pipe runs, 10D for upstream and 5D for down stream.
For example, if pipe dameter is 1000mm, then please find 10m straight run for up stream and 5 straight run for
down stream
Find 10D for Upstream and 5D for Downstream

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Section 1. input GENERAL data
1.1 SITE NAME
User must input SITE MENU for initial setup. SITE NAME can be used as ID of flowmeters when
communicate remotely many flowmeters. Press Cursor move as below.
Move cursor as above and input site name [JAIN________]
Move level from A to C or D and input data
User can input alphabet character by pressing keys and to complete.
Press UP/DN key until cursor show “J”.
Press UP/DN key until cursor show “A”.
Press UP/DN key until cursor show “I”.
Press UP/DN key until cursor show “N”.
The cursor will move to next menu. If user want to finish menu, press .
※User can use alphabet and space characters.
1.2 PASSWORD
User must input password to secure Xonic 100 from any unauthorized man’s operation. Just input
number and alphabet by keypad.

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1.3 METER TYPE
User can select meter type by selecting as belows,
FLOWMETER : Clamp-On flowmeters for single path, dual path/channel.
VEL NORMAL MODE : Velocity Meter mode for m/s base
VEL TIME MODE : Velocity Meter mode for time base
Single Path ‘V”Method Installation Single Path ‘Z”Method Installation
Dual Path ‘V”Method Installation

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1.4 APPLICATION
Xonic 100 has single path and dual path/channel mode. User can buy only single path type and
can add one more channel if need.
1.5 DISPLAY
Xonic 100 display only channel 1 or channel 2 or two channel simutanously. User can select by
cursor.
Single Path Display Dual Path Display

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Section 2. CH SELECT
User can select single channel or dual channel. Single channel means user will use only 1 pair
transducers for one pipe. Dual channel means user will use 2 pair transducers for two pipes. In
case of dual channel, flowmeter measure two pipes simultaneously. Also, user can select single
path or dual path. Single Path means user will use 1 pair transducer for one pipe. Dual Path
means user will use 2 pair transducers for one pipe to increase accuracy.

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Section 3. input PIPE DATA
3.1 Flange Tye : Just select NONE
3.2 Pipe Unit : select METRIC or US INCH
3.3 Pipe Material : select pipe material from list.
3.4 Pipe Sonic Vs : N/A

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3.5 Pipe Diameter : Input pipe diameter using numeric keys.
3.6 Pipe Thickness : Input pipe thickness using numeric keys
3.7 Lining Material : select from list
3.8 Lining Sonic Vs : N/A
3.9 Lining Thickness : input using numeric keys.

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Section 4. Select LIQUID TYPE
User can select liquid type from list. Sonic velocity, viscosity, density is automatically select by
flowmeters. So, user only need to select liquid type. If liquid type is unknown, user must input
3.VISCOSITY and 4.DENSITY manually.
4.1. LIQUID TYPE
Please select from liquid list.
4.1. SONIC VELOCITY
User do not need anything, flowmeter automatically display sound speed of selected liquid.
4.2. VISCOSITY
User do not need anything, flowmeter automatically display viscosity of selected liquid.
4.3. DENSITY
User do not need anything, flowmeter automatically display density of selected liquid.

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Section 5. INSTALLATION
For proper installation, please read this section carefully. Just after you input pipe and liquid data, you
can start installation very easily. Xonic 100 is clamp-on flowmeters, so user can install very fast and
easily.
5.1 Select SENSOR TYPE
User must have correct transducer for your pipe. Xonic 100 has 5 size transducers and Xonic 100
will automatically recommend proper transducers for the site. If Xonic 100 recommend size XLD
type, then usr must have XLD type transducers. Choose from the list transducers you have.
5.2 Select SAMPLING CLK
Xonic 100 automatically select SAMPLING CLOCK, so user do not need change.
5.3 MOUNTING TYPE
Normally, CLAMP ON V is better for most applications. V method is more accurate and easy for
installation.
V method means installation mode which install two transducers onto one pipe side as belows.
V mode installation

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But, sometimes, if pipe is very big (over 1000mm) or very old (scale or corrosion inside), please use Z MODE
installation. Because such pipe sometimes make ultrasonic signal very week and bad, so flowmeter can not work.
Also, in case of water is not clean, for example waste water, please use Z MODE.
V mode installation
This Z MODE make ultrasonic signal more strong than V MODE.
5.4 INSTALL INFO
5.4.1 Finding Installation Position
Please find enough straight run pipe position. Normally, clamp-on ultrasonic flowmeter need 10
Upstream and 5 Downstream straight pipe run. Please find such position.

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5.4.2 Measure the installation area distance using ruler
If you find good position for installation, please mark installation area using ruler. Please remember
the area must be enough for Mounting Track installation.
센서를 설치할 위치를 선정하고
센서의 설치 거리를 확인하여 이물질이
없도록 사포나 기타도구를
사용하여 깨끗이 정리한다.
Pipe
5.4.3 Peel Off Pipe Coating and Make install position flat and clean
Please peel off pipe coating and Use abrasive to clean the area.
5.4.4 Install Mounting Track
Install mounting track onto the pipe with stainless steel strap. Fix it tightly.
센서고정용트랙
트랙고정용 스트랩
Space
센서의 설치거리
5.4.5 Install Transducers onto Pipe
Apply couplant onto bottom of transducers and locate transducer into mounting track. Make
transducers clamp-on pipe by tighten a clamp screw.
Peel off any coatings, and make this area
clean and flat for transducer mounting.
Easy Mounting Track
Strap Kit

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5.5 AUTO INSTALL
Xonic 100 use it’s patented AR mode ultrasonic signal for flow measurement. User simply select
YES, then Xonic 100 start AR mode automatic installation procedure. User can see how AR mode
find best signal.
After auto installation, Xonic 100 show the below ultrasonic signals. The signal shape must be
similar to the below picture.
Check Points
1. Sound Vs : In case of water 20°C, the sound speed must be around 1480 m/s. If sound speed is
not around 1480, please check pipe size again.
2. Gain Level : Gain Level must be below 1500. High gain means low ultrasonic signal. So, if gain is
over 1500, please check pipe size again and re-install transducers after clean pipe.
3. Signal Shape must be high in the middle area. If signal shape is not high in the middle area,
please check pipe size, pipe material, etc.
5.6 QUICK INSTALL
Similar to auto installation. Do not use this menu at first installation. This menu is useful when after
service flowmeter
5.7 ACTUAL ZERO
This menu is useful when user can stop the flow. Look flow after stop. If flow is not zero after stop
the flow, press ACTUAL ZERO. Then, Xonic 100 make flow real zero “0”. Be sure flow is 0, and
open valve.
Time Difference
Measured
Sound Speed
Perfect Ultrasonic Signal
Measured Flow
Gain Level

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Section 6. OPERATION
6.1 UPPER FLOW LIMIT
This menu means the site flow can not exeed flow limitation.
The value is determined by flowmeter automatically. Normally, the value is about double value than
measured flow. If user want another value, use can change by keypad.
6.2 LOWER FLOW LIMIT
Normally, this value is 0.
6.3 DEAD ZONE
DEAD ZONE means the flow than can be disregarded. If pipe is big, so very small flow in
meaningless, then use this menu. Normally, flowmeter make the value automatically.
6.4 FLOW AVERAGE TIME
Default value is 5 seconds. This means display flow is average flow during 5 seconds.
6.5 TOTAL FLOW SET
If user need to change flow total, can change by keypad.
6.6 ALARM
Xonic 100 has alarm functions. User can set HIGH FLOW, LOW FLOW, INTERFACE alarms.

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6.7 CALIBRATION
In case of user has calibration laboratory or other laboratory test Xonic 100, then they can use this
menu for best accuracy. If flowmeter has some accuracy and want more accurate measurement,
use can select calibration menu.
Move cursor to CALIBRATION METHOD.
1) NO CALIBRATION is no calibration. If do not affect any calibration to the flow.
2) MULTI-POINTS is multi-point calibration menu. User can test flow from minimum to max flow.
And can input each test points to flowmeter.
VIEW user can see each input points
ADD user can add test points

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DELETE user can delete test points
3) Kc SET is flow calibration with calibration factor.
If flow is 100 and Kc is 1.0, then flow became 100
If flow is 100 and Kc is 1.01, then flow became 101
If flow is 100 and Kc is 0.09, then flow became 99.9
6.8 ENABLE AGC
AGC is Automatic Gain Control function. Enable is default.