Jain Technology XONIC 100L User manual

Industrial & Defense Instruments
XONIC®100L
ULTRASONIC TRANSIT-TIME FLOWMETER
FOR LIQUID FLOW
User Manual
2021
www.jain.co.kr Tel. [phone] Fax. [phone]

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Table of Contents
Delivery Items
Preview
Introduction
Safety Consideration
Installation Steps
Specifications
Key Functions
Understanding Display
Best Transducer Installation Place
Section 1. General
SYSTEM LOCK
SITE NAME
APPLICATION
FLANGE SET
Section 2. CH SELECT
Section 3. PIPE Data
Section 4. LIQUID Type
Section 5. INSTALL
Section 6. OPERATE
Section 7. FLOW
Section 8. IN/OUTPUT
Section 9. DATALOGGER
Section 10. DIAGNOSTICS
DRAWINGS

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Delivery Items
Flow Computer
Transducer
Sensor cable, Mounting Track

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Preview
Introduction Xonic 100L Clamp-On Ultrasonic Flowmeter is fully digitalized, the state-
of-art flowmeter that use DSP (digital signal processing) technology to
measure time difference of ultrasonic signals. Please read this manual
carefully before installation and operation to ensure the best performance.
Contents in this manual is subject to change by the manufacturer without
any prior notice to the user.
Safety Consideration Xonic 100L uses external power of AC110~220V . Follow all electrical and
electronic safety rules to prevent any safety accident or damage of the flow
computer during installation. Most applications are near to moisture, thus,
be careful of any electric shock.
Installation Steps Select best pipe installation point for transducer.
1. Input PIPE DATA.
2. Check the SENSOR DISTANCE displayed in flow computer.
3. Select the sensor INSTALLATION PLACE.
4. Mount the SENSOR horizontally to the pipe.
5. Install FLOW COMPUTER.
6. Connect the sensor and the flow computer via cable.
7. Supply POWER to the flow computer and turn the switch ON.
8. Input necessary DATA such as output and relay.
Specifications
Type
Clamp-On Ultrasonic Flowmeter
Principle
Transit-Time
Pipe Size
12 ~ 6000 mm
Accuracy
±1.0 % (single path), ±0.5 % (dual path)
Flow Velocity
±0.02 ~ 12.0 m/s
Turn-Down Ratio
500:1
Repeatability
0.25%
Required Straight
Run
Upstream 10D, Downstream 5D
(single path)
Upstream 5D, Downstream 3D
(dual path)
Data Input
Two 4~20mADC
Data OUTPUT
Two 4~20mADC for flow
Relay for Total
RS-232C / 485 Modbus
Data Logger
32 Mbytes (above 1.000,000 times)
Display
Graphic Color LCD
(Flow, Total, Velocity, Delta T,
Oscilloscope Shape)
Temperature
Flow Computer -20 ~ +75 ℃
Transducer -40 ~ +120 ℃
Power
110 ~ 220 VAC (12 ~ 24VDC option)
Enclosure
IP65
Transducer
IP68, submersible

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Key Functions Note : Touch keys do not have alphabet table, so user must select alphabet
by pressing DIRECTION KEYS.
Keys
Functions
Press to enter the menu or back to
the main display.
Press to enter the selected menu or
save the input data.
Press to delete the text or number.
Use to input numbers.
Use to input decimal point.
Special function key.
Press to select the choice in menu.
Press to change positive or
negative number of numeric data.

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Understanding Display
SITE NAME : site name inputted by user. For example, SINGLE CH means
single path/channel.
FLOW UNIT : flow unit selected by user.
FLOW : measured flow
TOTAL : total flow
TOTAL UNIT : total flow unit
Best Transducer Installation Place
Choose an installation location that has enough straight pipe runs, 10D for
upstream and 5D for downstream. For example, if pipe diameter is 1000mm,
then please find 10 meters straight run for upstream and 5 meters straight run
for downstream.

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Section 1. input GENERAL data
System Lock User can set password to prevent unauthorized access to the flow
computer. Input number and alphabet using keypad.
Site Name User must input SITE MENU for initial setup. SITE NAME can be used as
an ID of flowmeters when communicate remotely with many flowmeters.
Application User can select single or dual channel.
SINGLE CHANNEL is general mode that use only 1 pair of transducers for
one pipe.
DUAL PATH is precision mode that use 2 pairs of transducers for one pipe
to increase accuracy.
DUAL CHANNEL mode is used to measure two independent pipes
simultaneously using 1 flow computer and 2 pairs of transducers.
DUAL CH[1]+[2] mode is used to measure two independent pipes
separately and shows total flow by summing up CH[1] and CH[2].
DUAL CH[1]-[2] mode is used to measure two independent pipes
separately and shows flow difference of CH[1] and CH[2].
Flange Set Select CLAMP-ON to use clamp-on transducer.
MAINMENU
1 . GENERAL
2 . CHSELECT
3 . PIPE
4 . LIQUID
5 . INSTALL
6 . OPERATE GENERAL
7 . FLOW 1 . SYSTEMLOCK
8 . IN/OUTPUT 2 . SITENAME
9 . DATALOG 3 . APPLICATION 1 . UNLOCK/LOCK
0 . DIAG 4 . FLANGESET 2 . CHANGEPASSWORD
SYSTEMLOCK
GENERAL
1 . SYSTEMLOCK
2 . SITENAME
3 . APPLICATION SITENAME
4 . FLANGESET
SITE_ _ _ _
GENERAL 1 . SINGLECHANNEL
1 . SYSTEMLOCK 2 . DUAL PATH
2 . SITENAME 3 . DUAL CHANNEL
3 . APPLICATION 4 . DUAL CH[1] + [2]
4 . FLANGESET 5 . DUAL CH[1] - [2]
APPLICATION
GENERAL
1 . SYSTEMLOCK
2 . SITENAME 1 . CLAMP-ON
3 . APPLICATION 2 . FLOWTUBE
4 . FLANGESET 3 . INSERT(LTI) TYPE
FLANGESET

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Section 2. CH SELECT
User should select channel first to setup the data in other menus.
In case of single channel, select CHANNEL 1.
In case of dual channel, user have to setup the data of each channel separately.
MAINMENU
1 . GENERAL
2 . CHSELECT
3 . PIPE
4 . LIQUID
5 . INSTALL
6 . OPERATE
7 . FLOW
8 . IN/OUTPUT
9 . DATALOG 1 . CHANNEL 1
0 . DIAG 2 . CHANNEL 2
CHSELECT

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Section 3. Input PIPE Data
Pipe Unit Select pipe unit: METRIC or US units (inch)
Pipe Material Select pipe material from list.
Pipe Sonic Vs N/A
Pipe Diameter Input pipe diameter using numeric keys.
Pipe Thickness Input pipe wall thickness using numeric keys.
MAINMENU
1 . GENERAL
2 . CHSELECT
3 . PIPE 1 . PIPEUNIT
4 . LIQUID 2 . PIPEMATERIAL
5 . INSTALL 3 . PIPESONICVs
6 . OPERATE 4 . PIPEDIAMETER
7 . FLOW 5 . PIPETHICKNESS
8 . IN/OUTPUT 6 . LINING MATERIAL PIPEUNIT
9 . DATALOG 7 . LINING SONICVs 1 . Metric(mm)
0 . DIAG 8 . LINING THICKNESS 2 . US units(inch)
PIPE
1 . CARBONSTEEL
2 . DUCTILE_IRON
1 . PIPEUNIT 3 . CAST_IRON
2 . PIPEMATERIAL 4 . SUS
3 . PIPESONICVs 5 . ALUMINUM
4 . PIPEDIAMETER 6 . COPPER
5 . PIPETHICKNESS 7 . BRASS
6 . LINING MATERIAL 8 . PVC
7 . LINING SONICVs 9 . FRP
8 . LINING THICKNESS 0 . POLYETHYLENE
PIPE
PIPEMATERIAL
1 . PIPEUNIT
2 . PIPEMATERIAL
3 . PIPESONIC Vs
4 . PIPEDIAMETER
5 . PIPETHICKNESS
6 . LINING MATERIAL
7 . LINING SONICVs
8 . LINING THICKNESS _. _ _ _ _
UNIT : mm
PIPEDIAMETER
PIPE
1 . PIPEUNIT
2 . PIPEMATERIAL
3 . PIPESONICVs
4 . PIPEDIAMETER
5 . PIPETHICKNESS
6 . LINING MATERIAL
7 . LINING SONICVs
8 . LINING THICKNESS _. _ _ _ _
PIPETHICKNESS
UNIT : mm
PIPE

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Lining Material If pipe has lining, select lining material.
Lining Sonic Vs N/A
Lining Thickness If pipe has lining, input lining thickness using numeric keys.
1 . NONE
2 . MORTAR
1 . PIPEUNIT 3 . TAR_EPOXY
2 . PIPEMATERIAL 4 . TEFLON
3 . PIPESONICVs 5 . POLYETHYLENE
4 . PIPEDIAMETER 6 . ENAMEL
5 . PIPETHICKNESS 7 . GLASS
6 . LINING MATERIAL 8 . PLASTIC
7 . LINING SONICVs 9 . RUBBER
8 . LINING THICKNESS 0 . ASVESTOSCEMENT
PIPE
LINING MATERIAL
1 . PIPEUNIT
2 . PIPEMATERIAL
3 . PIPESONICVs
4 . PIPEDIAMETER
5 . PIPETHICKNESS
6 . LINING MATERIAL
7 . LINING SONIC Vs
8 . LINING THICKNESS _. _ _ _ _
PIPE
LINING THICKNESS
UNIT : mm

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Section 4. Select LIQUID TYPE
User can select liquid type from list. Sonic velocity, viscosity and density are automatically selected by
flowmeter. If liquid type is unknown, user must input 3.VISCOSITY and 4.DENSITY manually.
Liquid Material Select liquid type from Material list.
Sonic Velocity Flowmeter automatically displays sound speed of the selected liquid.
Sonic Velo. Min N/A
Sonic Velo. Max N/A
Viscosity User does not need to set; flowmeter automatically displays viscosity of
selected liquid.
Density User does not need to set; flowmeter automatically displays density of
selected liquid.
MAINMENU
1 . GENERAL 1 . WATER10C
2 . CHSELECT 2 . WATER20C
3 . PIPE 3 . WATER30C
4 . LIQUID LIQUID 4 . WATER40C
5 . INSTALL 1 . LIQUIDMATERIAL 5 . WATER50C
6 . OPERATE 2 . SONICVELOCITY 6 . WATER60C
7 . FLOW 3 . SONICVELO. MIN 7 . WATER75C
8 . IN/OUTPUT 4 . SONICVELO. MAX 8 . WATER100C
9 . DATALOG 5 . VISCOSITY 9 . GAS
0 . DIAG 6 . DENSITY 0 . DIESEL
LIQUIDMATERIAL
LIQUID
1 . LIQUIDMATERIAL
2 . SONICVELOCITY
3 . SONICVELO. MIN
4 . SONICVELO. MAX
5 . VISCOSITY
6 . DENSITY
SONICVELOCITY
m/s
_ _ _

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Section 5. INSTALL
For proper installation, please read this section carefully. After input pipe and liquid data, user can
install quickly and easily.
Sensor Type User must have correct transducer for the pipe.
Xonic 100 has 5 types of transducers and Xonic 100 will automatically
recommend proper transducers for the site.
If the Xonic 100 recommends size D type, then user must have D type
transducers.
If the Xonic 100 recommends size D1 type, then user must have D1 type
transducers.
Choose the transducer according to the sensor type displayed in the list.
Sampling Clock Xonic 100 automatically select SAMPLING CLOCK, so user does not need
to change.
Mounting Type
Normally, CLAMP ON V is best for most applications. V method is more
accurate, and easy to install. V method means installation mode which
mount two transducers onto one pipe side as per below:
MAINMENU
1 . GENERAL
2 . CHSELECT 1 . B TYPE
3 . PIPE INSTALL 2 . B1 TYPE
4 . LIQUID 1 . SENSOR TYPE 3 . CTYPE
5 . INSTALL 2 . SAMPLING CLK 4 . C1 TYPE
6 . OPERATE 3 . MOUNTTYPE 5 . DTYPE
7 . FLOW 4 . SENSORDISTANCE 6 . D1 TYPE
8 . IN/OUTPUT 5 . INSTALL INFO. 7 . ETYPE
9 . DATALOG 6 . AUTOINSTALL 8 . E1 TYPE
0 . DIAG
7 .
ACTUAL ZERO 9 . FTYPE
SENSORTYPE
INSTALL
1 . SENSORTYPE
2 . SAMPLING CLK
3 . MOUNT TYPE 1 . SAMPLING 20ns
4 . SENSORDISTANCE 2 . SAMPLING 40ns
5 . INSTALL INFO. 3 . SAMPLING 80ns
6 . AUTO INSTALL 4 . SAMPLING 160ns
7 .
ACTUAL ZERO 5 . SAMPLING 320ns
SAMPLING CLK
INSTALL
1 . SENSORTYPE
2 . SAMPLING CLK
3 . MOUNT TYPE
4 . SENSORDISTANCE
5 . INSTALL INFO.
6 . AUTOINSTALL 1 . CLAMP-ONV
7 .
ACTUAL ZERO 2 . CLAMP-ONZ
MOUNT TYPE

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<V mode installation>
If pipe is large in diameter (over 1000mm) or very old (scale or corrosion
inside), please use Z MODE installation. These pipes can sometimes make
the ultrasonic signal very weak, so flowmeter cannot work in V mode. Also, in
the case that liquid is not clean, for example wastewater, please use Z MODE.
<Z mode installation>
The Z MODE make ultrasonic signal stronger than V MODE.

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Finding Installation
Position Please find enough straight run pipe position. Normally, clamp-on
ultrasonic flowmeter need 10 Upstream and 5 Downstream diameters
straight pipe run. Ensure adequate straight pipe to ensure smooth laminar
flow. Accuracy will be affected if not enough straight pipe can be found.
Sensor Distance
Using the Sensor distance, measure the installation area on the pipe using
ruler. Remember that the area must be large enough for Mounting Track
installation with the sensor placement approximately in the center of the
track.
Remove Pipe Coating
and make install position
flat and clean Please remove all pipe coatings and Use an abrasive to thoroughly clean
the area. This is essential for good Ultrasonic coupling.
INSTALL
1 . SENSORTYPE
2 . SAMPLING CLK
3 . MOUNT TYPE
4 . SENSORDISTANCE
5 . INSTALL INFO.
6 . AUTO INSTALL
7 .
ACTUAL ZERO 238.693
SENSORDISTANCE
UNIT : mm
센서를 설치할 위치를 선정하고
센서의 설치 거리를 확인하여 이물질이
없도록 사포나 기타도구를
사용하여 깨끗이 정리한다.
Pipe
Remove any coatings, and make this area
clean and flat for transducer mounting.

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Install Mounting Track Install mounting track onto the pipe with stainless steel strap. Fix it tightly.
Install Transducers Apply couplant gel onto bottom of transducers and locate transducer into
onto PIPE mounting track. Make transducers clamp-on pipe by tighten a clamp
screw.
Install Info
Auto Install Xonic 100 uses its patented AR mode ultrasonic signal for flow
measurement. User simply select YES, then Xonic 100 start AR mode
automatic installation procedure. User can see how AR mode find best
signal.
센서고정용트랙
트랙고정용 스트랩
Space
센서의 설치거리
INSTALL INFO.
Pipe: CARBONSTEEL
-OD: 0.00mm
INSTALL -T: 0.00mm
1 . SENSORTYPE Liner: NONE
2 . SAMPLING CLK -T: 0.00mm
3 . MOUNT TYPE Sensor: B(B)
4 . SENSORDISTANCE -Clk: 20nS
5 . INSTALL INFO. Mnt: CLAMP-ONV
6 . AUTO INSTALL Space: 0.0mm
7 .
ACTUAL ZERO (E: 7.0mm)
INSTALL
1 . SENSORTYPE
2 . SAMPLING CLK
3 . MOUNT TYPE
4 . SENSORDISTANCE
5 . INSTALL INFO.
6 . AUTOINSTALL 1 . NO
7 .
ACTUAL ZERO 2 . YES
AUTO INSTALL
Strap Kit
Easy Mounting Track

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After auto installation, Xonic 100 shows the below ultrasonic signals. The
signal shape must be like the below picture.
Sound Vs : In case of water 20°C, the sound speed must be around 1480
m/s. If sound speed is not around 1480, please check pipe size again.
Gain Level : Gain Level must be below 1500. High gain means low
ultrasonic signal. So, if gain is over 1500, please check pipe size again and
re-install transducers after clean pipe.
Signal Shape must be high in the middle area. If signal shape is not high
in the middle area, please check pipe size, pipe material, etc.
Actual Zero This menu is useful when user can stop the flow. Look flow after stop. If
flow is not zero after stop the flow, press ACTUAL ZERO. Then, Xonic 100
makes flow real zero “0”. Be sure flow is 0, and open valve.
INSTALL
1 . SENSORTYPE
2 . SAMPLING CLK
3 . MOUNT TYPE
4 . SENSORDISTANCE
5 . INSTALL INFO. 1 . ACTUAL ZERO AUTO
6 . AUTO INSTALL 2 . ACTUAL ZERO SET
7 .
ACTUAL ZERO 3 . ACTUAL ZERO RESET
ACTUAL ZERO
Time Difference
Measured
Sound Speed
Perfect Ultrasonic Signal
Measured Flow
Gain Level

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Section 6. OPERATION
Upper Flow Limit This menu means the site flow cannot exceed flow limitation.
The value is determined by flowmeter automatically. Normally, the value is
about double value than measured flow. If the user wants another value, it
can be changed by keypad.
Lower Flow Limit Normally, this value is 0.
Dead Zone DEAD ZONE means the flow that can be disregarded. If pipe is big, so very
small flow in meaningless, then use this menu. Normally, flowmeter makes
the value automatically.
Flow Average Time Default value is 5 seconds. This means display flow is average flow for 5
seconds.
MAINMENU OPERATE
1 . GENERAL 1 . UPPERFLOW LIMIT
2 . CHSELECT 2 . LOWERFLOW LIMIT
3 . PIPE 3 . DEADZONE
4 . LIQUID 4 . FLOW AVERAGETIME
5 . INSTALL 5 . TOTAL FLOW SET
6 . OPERATE 6 . ALARM
7 . FLOW 7 . CALIBRATION
8 . IN/OUTPUT 8 . ENABLEAGC UPPERFLOW LIMIT
9 . DATALOG 9 . DAMPING Unit : m³/hour
0 . DIAG 0 . FIX RISC.
20000.160
OPERATE
1 . UPPERFLOW LIMIT
2 . LOWERFLOW LIMIT
3 . DEADZONE
4 . FLOW AVERAGETIME
5 . TOTAL FLOW SET
6 . ALARM
7 . CALIBRATION
8 . ENABLEAGC
9 . DAMPING
0 . FIX RISC.
-20000. 160
Unit : m³/hour
LOWERFLOW LIMIT
OPERATE
1 . UPPERFLOW LIMIT
2 . LOWERFLOW LIMIT
3 . DEADZONE
4 . FLOW AVERAGETIME
5 . TOTAL FLOW SET
6 . ALARM
7 . CALIBRATION
8 . ENABLEAGC
9 . DAMPING
0 . FIX RISC.
0. 000
DEADZONE
n/s

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Total Flow Set If user need to change flow total, can change by keypad.
Alarm Xonic 100 has alarm functions. User can set HIGH FLOW, LOW FLOW
alarms.
Calibration In case the user has a calibration instrument or other laboratory instrument to
test the Xonic 100, then they can use this menu to calibrate for best accuracy,
user can select calibration menu.
OPERATE
1 . UPPERFLOW LIMIT
2 . LOWERFLOW LIMIT
3 . DEADZONE
4 . FLOW AVERAGETIME
5 . TOTAL FLOW SET
6 . ALARM
7 . CALIBRATION
8 . ENABLEAGC
9 . DAMPING
0 . FIX RISC.
FLOW AVERAGETIME
sec
10
OPERATE
1 . UPPERFLOW LIMIT
2 . LOWERFLOW LIMIT
3 . DEADZONE
4 . FLOW AVERAGETIME
5 . TOTAL FLOW SET
6 . ALARM
7 . CALIBRATION
8 . ENABLEAGC
9 . DAMPING 1 . POSITIVESET
0 . FIX RISC. 2 . NEGATIVESET
TOTAL FLOW SET
OPERATE
1 . UPPERFLOW LIMIT
2 . LOWERFLOW LIMIT
3 . DEADZONE
4 . FLOW AVERAGETIME
5 . TOTAL FLOW SET
6 . ALARM
7 . CALIBRATION
8 . ENABLEAGC
9 . DAMPING 1 . LOW FLOW
0 . FIX RISC. 2 . HIGHFLOW
ALARM
OPERATE
1 . UPPER FLOW LIMIT
2 . LOWERFLOW LIMIT
3 . DEADZONE
4 . FLOW AVERAGETIME
5 . TOTAL FLOW SET
6 . ALARM METHOD
7 . CALIBRATION 1 . NO CALIBRATION
8 . ENABLEAGC 1 . METHOD 2 . MULTI-POINTS
9 . DAMPING 2 . MULTI-POINT SET 3 . Kc CALIBRATION
0 . FIX RISC. 3 . Kc SET 4 . Kc and MULTI
CALIBRATION

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Move cursor to CALIBRATION METHOD.
1) NO CALIBRATION is no calibration. It does not affect any calibration to
the flow.
2) MULTI-POINTS is multi-point calibration menu. User can test flow from
minimum to max flow. And can input each test points to flowmeter.
VIEW user can see each input points.
ADD user can add test points.
DELETE user can delete test points.
Kc SET is flow calibration with calibration factor.
If flow is 100 and Kc is 1.0, then flow became 100.
If flow is 100 and Kc is 1.01, then flow became 101.
If flow is 100 and Kc is 0.99, then flow became 99.
Enable Agc AGC is Automatic Gain Control function. Enable is default.
0.0000 : 0.000
0.0000 : 0.000
0.0000 : 0.000
0.0000 : 0.000
0.0000 : 0.000
0.0000 : 0.000
0.0000 : 0.000
1 . METHOD 1 . VIEW 0.0000 : 0.000
2 . MULTI-POINTSET 2 . ADD 0.0000 : 0.000
3 . Kc SET 3 . DELETE
BEFORE AFTER
UNIT : m^3/hour
CALIBRATION
MULTI-POINTSET
1 . METHOD 1 . VIEW ADD
2 . MULTI-POINTSET 2 . ADD POINT:
3 . Kc SET 3 . DELETE VALUE:
CALIBRATION
MULTI-POINT SET
0.0000 : 0.000
0.0000 : 0.000
0.0000 : 0.000
0.0000 : 0.000
0.0000 : 0.000
0.0000 : 0.000
1 . METHOD 1 . VIEW 0.0000 : 0.000
2 . MULTI-POINTSET 2 . ADD 0.0000 : 0.000
3 . Kc SET 3 . DELETE 0.0000 : 0.000
BEFORE AFTER
UNIT : m^3/hour
CALIBRATION
MULTI-POINTSET
1 . METHOD
2 . MULTI-POINT SET
3 . Kc SET
1. 000
Kc SET
Unit : None
CALIBRATION

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Damping
Fix Risc.
OPERATE
1 . UPPERFLOW LIMIT
2 . LOWERFLOW LIMIT
3 . DEADZONE
4 . FLOW AVERAGETIME
5 . TOTAL FLOW SET
6 . ALARM
7 . CALIBRATION
8 . ENABLEAGC ENABLEAGC
9 . DAMPING 1 . DISABLE
0 . FIX RISC. 2 . ENABLE
OPERATE
1 . UPPERFLOW LIMIT
2 . LOWERFLOW LIMIT
3 . DEADZONE DAMPING
4 . FLOW AVERAGETIME 1 . DISABLE
5 . TOTAL FLOW SET 2 . 30 SEC.
6 . ALARM 3 . 1 MIN.
7 . CALIBRATION 4 . 5 MIN.
8 . ENABLEAGC 5 . 10 MIN.
9 . DAMPING 6 . 30 MIN.
0 . FIX RISC. 7 . UNLIMITED
OPERATE
1 . UPPERFLOW LIMIT
2 . LOWERFLOW LIMIT
3 . DEADZONE
4 . FLOW AVERAGETIME
5 . TOTAL FLOW SET
6 . ALARM
7 . CALIBRATION
8 . ENABLEAGC
9 . DAMPING 1 . DISABLE
0 . FIX RISC. 2 . ENABLE
FIX RISC.