Jain Technology Xonic 100 Series User manual

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Technical Information
Xonic®100 Series
Open Channel
Ultrasonic Flowmeter
Open Channel Guidebook
Instruction Manual

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Table of Contents
Delivery Items................................................................................................................3
Overview.........................................................................................................................4
Control and Display.....................................................................................................5
Instructions - Transducers Installation.....................................................................6
Instructions–Installation Quick Setup.....................................................................9
Instructions - Quick Analog Output ......................................................................12
Instructions - Analog Input for Level Meter ............................................................14
Instructions –Data Logger ......................................................................................16
Setting Operation –General Setting......................................................................20
Setting Operation –Channel Setup........................................................................22
Setting Operation –Installation ..............................................................................23
Setting Operation –Operating Condition.............................................................27
Setting Operation –Flow Parameters....................................................................30
Input/output –Analog Out [1]&[2]........................................................................32
Input/output –Relay Out [1]&[2] ..........................................................................33
Input/output –Analog In [1]&[2]...........................................................................34
Data Logger –Instructions ......................................................................................35
Diagnostics Menu........................................................................................................40
Drawings.......................................................................................................................42

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Delivery Items
Flow Computer
Transducer
Bracket
Cable

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Overview
Introduction
Xonic100LM Ultrasonic Open Channel Flowmeter use ultrasonic transit-time
method for flow velocity and use level transmitter to receive level data. User can use
either 2 or 4 paths for measuring flow in open channel. Xonic 100LM is newly
developed and has very sophisticated diagnostic functions for better performance.
Xonic 100LM transducers are designed as a rocket type to avoid flowing solid
particles. Also, transducer angle is fixed to 60°to ensure it will not get disturbed by
the high velocity water.
Application
■Water Supply, Drainage, Water Purification Facility
(Clean Water, Municipal Water, Wastewater, Manure Etc.)
■Steel Factory and Mining Industries
(Limestone Slurries, Deionized Water Etc.)
■Power Plants
■Irrigation Canal, River, Stream etc.
Features
■Patented AR Mode (Anti-Round)
Specifications
■Principle :
oAnti-Round Beam
oTransit-Time
oWith Cross Correlation
oFast Fourier Transform
■Measuring Width : ~ 30m
■Accuracy : ±2.0 %
■Sensitivity: ±0.03 ㎧
■Analog Input : Two 4~20mADC
■Analog Output : Two 4~20mADC
■Relay for Total : Two
oRS-232C
oRS-485
■Data Logger : 8 Mbytes
■Display : Graphic Color LCD
■(Flow, Total, Velocity, Delta T, Ultrasonic Signal Shape, Frequency)
■Temperature :
oElectronics: -20 ~ +60 ℃
oTransducers : -40 ~ +120 ℃
■Power Battery : AC 110 ~ 220V or DC 12 ~ 24V
■Enclosure : NEMA 4 (IP65)
■Transducer : NEMA 7 (IP68, Waterproof)
Identification of Product
On the right side of flow computer, you will see a silver label with per product’s Part
Name and Serial Number. This is Identification of the product. Check for the correct
supply voltage printed on the label.

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Control and Display
Display
Keypad
Press to enter the menu / back to the main page of flow status.
Press to delete the text while editing a Site Name.
Press to change the alphabet while inputting.
Press to input minus sign and symbols while inputting.
Press to enter the choice / finish inputting data.
Press to select the choice in menu.
Press to input decimal point while inputting data.
Press to input numbers while inputting data / select the choice in menu.
*Numbers hereinafter referred to as [NUM]
SITE_____ FLOW OPEN_CH(4PATH)
[4PATH]
[L : 850]
FLOW
(km3/h)
TOTAL
(km3)
32.4
8564114.08

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Instructions - Transducers Installation
The open channel system may be used in rectangular, circular, trapezoid, or other
shaped channels. Since the transducers create almost no restriction, virtually no head
loss is created. The advanced DSP-based flow computer with cross-correlation and FFT
technology allows this system to work in the most difficult applications, including
those involving liquids with high concentrations of suspended solids & air or a large
noise component. Please read this manual carefully before installation.
e.g. ) Open Channel - Dual Path
Step 1:
Fixing of Mounting
Bracket
Selecting the right mounting place is the most important for ensuring the accuracy.
Please follow below steps to install the mounting bracket.
1) Install mounting brackets on the A side wall tightly. Considering highest and
lowest water level, select distance between paths or distance between lower path
and the bottom.
2) Confirm the installation place for the opposite side wall, then install brackets on
the wall tightly.
Step 2:
Assembling of
Sensor and Bracket
Insert sensors into brackets tightly.
A side
B side

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Step 3:
Adjusting of sensor
direction
The Open Channel transducer angle is fixed to 60°. The angle is measured from the
CENTER of the sensor to the mounting wall.
In order to receive a good signal for best accuracy, all transducers must face diagonally.
For trapezoidal or circular channels, rotate the sensors on both walls so that they face
each other.
Step 4:
Install Flowmeter
and Connect
Cables are integrated with transducers, so connect the other side of cable to the flow
computer.

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Step 5:
Supply Power to
Flow Computer
Connect the power cable of the flow computer and turn on the power.
Step 6:
Input the Values on
Flow Computer
Please refer to next chapter for input the parameters of the open channel.

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Instructions–Installation Quick Setup
This chapter provides user an overview and summary of Transducer Set Up
Procedures. But user shall review all the chapter to set configuration data before
operating the system in the actual Open Channel site.
Step 1:
General Setup
➢1. General –
1. System Lock: User can set password to prevent unauthorized access to the
flow computer.
2. Site Name: Input site name.
3. Application: Dual Path/Four Path/Crossed 2 Path
4. Unit: Metric / Inch
5. Channel Shape: Polygon/Pipe
6. Level Meter Set: Input/Unit
Step 2:
Select the Path
for introducing
the Install Parameter
➢2. Path Select –
*User must select the path first to setup the configuration data in other tabs.
Step 3:
Channel Shape Setup
➢3. Channel Setup –Introduce at least TWO points of the channel so the software
can calculate the Channel Shapes for the measurement.
MAIN MENU
1 . GENERAL
2 . PATHSELECT
3 . CHSETUP
4 . INSTALL
5 . OPERATE
6 . FLOW
7 . IN/OUTPUT
8 . DATALOG
9 . DIAG
GENERAL
1 . SYSTEMLOCK
2 . SITENAME
3 . APPLICATION
4 . UNIT
5 . CHANNEL SHAPE
6 . LEVEL METER SET
MAIN MENU
1 . GENERAL
2 . PATHSELECT
3 . CHSETUP
4 . INSTALL
5 . OPERATE
6 . FLOW
7 . IN/OUTPUT
8 . DATALOG
9 . DIAG
PATHSELECT
1 . PATH1
2 . PATH2
3 . PATH3
4 . PATH4
MAINMENU
1 . GENERAL
2 . PATHSELECT
3 . CHSETUP
4 . INSTALL
5 . OPERATE
6 . FLOW
7 . IN/OUTPUT
8 . DATALOG
9 . DIAG
CHSETUP
1 . VIEW
2 . ADD
3 . DELETE

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1. Channel BOTTOM: Base Width and Height (Height should be “0”.)
2. Channel TOP: Top Width and Height
Step 4:
*IMPORTANT*
Path Parameters
Setup
➢4. Install –set up the configuration data for each path.
1. Sensor Type: Select corresponding sensor.
2. Path Height: the mounting height from the bottom.
3. Path Length: the length between 2 transducers. (Lens to Lens)
MAINMENU
1 . GENERAL
2 . PATHSELECT
3 . CHSETUP
4 . INSTALL [P1]
5 . OPERATE
6 . FLOW
7 . IN/OUTPUT
8 . DATALOG
9 . DIAG [P1]
INSTALL
1 . SENSORTYPE
2 . PATHHEIGHT
3 . PATHLENGTH
4 . PATHANGLE
5 . PATHHEIGHT OPT
6 . AUTO INSTALL
7 .
RESERVEINSTALL
8 . INSTALL INFO.
9 . ACTUAL ZERO
0 . SAMPLING CLK
1 . LTO-S (C1.0MHz)
2 . LTO-M(D0.5MHz)
3 . LTO-L (F0.3MHz)
4 . LTR-S (C1.0MHz)
5 . LTR-M(D0.5MHz)
6 . LTR-L (F0.3MHz)
7 . A Type
SENSORTYPE
Path Height

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4. Path Angle: the angle between path length and path distance (CH width).
For LTR-S, LTR-M, LTR-L sensors, the angle is fixed to 60°.
5. Path Height Option: Increase the measuring range for each path.
6. Auto Install: Do not use Auto Install for Open Channel. It is suggested to
use Reserve Install for a better performance.
7. Reserve Install: *click SET for each path to enable the auto installation.
(After setup the information for Path One. User needs to go back to 2. Path
Select to select other paths and setup the install parameters individually in
4. Install.)
8. Install Info: User can review the install information of the selected path.
9. Actual Zero: User should perform Actual Zero when the flow is actual
stopped but the flowmeter shows other values instead of “0”.
10. Sampling Clk: Flow computer will select Sampling Clock automatically,
therefore, user does not need to change.

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Instructions - Quick Analog Output
The flowmeter provides two 4-20 mA analog output for user. User can assign each
data with Analog Out [1] and Analog Output [2] individually.
Caution) Before starting this chapter, make sure user have configured the Flow
Range Limited in the tab, 5. OPERATE and the units in the tab, 6.FLOW.
Step 1:
Analog Output
Setup
The analog output variable provides the signal value for flow rate. The standard range
of output is in the 4–20 mA. User can Configure the parameters for the output device
in the tab, 7.IN/OUTPUT.
Press [MENU] –7. IN/OUTPUT –1. ANALOG OUT [1] or 2. ANALOG OUT [2]
➢7.1.1. Output Data –Choose the required data for output.
1. None (Disable)
2. Flow
3. Velocity
4. Analog In [1]
5. Analog In [2]
➢7.1.2. Output Mode –Depending on the measuring application.
1. By application (Automatically)
2. [CH 1] Only (for Single Path)
3. [CH 2] Only (for Dual Path)
➢7.1.3. Calibration MIN –initial setup by manufactory.
➢7.1.4. Calibration MAX –initial setup by manufactory.
➢7.1.5. Span MIN –Introduce for Lower Flow Value.
4 mA
➢7.1.6. Span MAX –Introduce for Upper Flow Value.
20 m A
➢7.1.7. 2mA Set –initial setup by manufactory.
MAINMENU
1 . GENERAL
2 . PATHSELECT
3 . CHSETUP
4 . INSTALL
5 . OPERATE
6 . FLOW
7 . IN/OUTPUT
8 . DATALOG
9 . DIAG
IN/OUTPUT
1 . ANALOG OUT [1]
2 . ANALOG OUT [2]
3 . RELAY OUT [1]
4 . RELAY OUT [2]
5 . ANALOG IN[1]
6 . ANALOG IN[2]
ANALOG OUT [1]
1 . OUTPUT DATA
2 . OUTPUT MODE
3 . CALIBRATION_MIN
4 . CALIBRATION_MAX
5 . SPANMIN
6 . SPANMAX
7 . 2mA SET

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Step 2:
Connect Devices
Turn off flowmeter and wiring the connecting devices to the selected OUTPUT on
flowmeter’s PC board as below wiring diagram.
AO1+
└4-20 mA┘
Output
AO1-
AO2+
AO2-
AI1+
└4-20 mA ┘
Input
AI1-
AI2+
AI2-
Flowmeter
Step 3:
Power On
After reboot the flowmeter, the connecting device shall be able to receive the output
data smoothly.
Analog Input +
Analog Input –
Output +
Output –

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Instructions - Analog Input for Level
Meter
The flowmeter provides two 4-20 mA analog input for user. User can assign each data
with Analog In [1] and Analog In [2] individually.
Caution) In the case of Open Channel, user needs to connect a level transmitter
and an extra Power Supply Device for the level transmitter.
Step 1:
Analog Input Setup
The standard range of output is in the 4–20 mA. User can Configure the parameters
for the input device in the tab, 7.IN/OUTPUT.
Press [MENU] –7. IN/OUTPUT –5. ANALOG IN [1] or 6. ANALOG IN [2]
➢7.5.1. Set Enable –Enable the function
➢7.5.2. Calibration MIN –initial setup by manufactory.
➢7.5.3. Calibration MAX –initial setup by manufactory.
➢7.5.4. MIN Input Span –Introduce the minimum Level.
➢7.5.5. MAX Input Span –Introduce the maximum Level.
➢7.5.6. Description –User can write some description for the input data.
➢7.5.7. Check Input Data –After connected the input device, user can check the
input data here.
Step 2:
Level Meter Setup
In the case of Open Channel, user need to connect a Level Transmitter to allow the
measurement. However, user will also need an extra power supply device to power up
the connected Level Transmitter.
➢7.7.1. Input –User can use either Analog In [1] or Analog In [2] for input level
data.
➢7.7.2. Unit –The unit of level transmitter is “mm” or “inch”.
MAINMENU
1 . GENERAL
2 . PATHSELECT
3 . CH SETUP
4 . INSTALL
5 . OPERATE
6 . FLOW
7 . IN/OUTPUT
8 . DATALOG
9 . DIAG
1 . ANALOG OUT [1]
2 . ANALOG OUT [2]
3 . RELAY OUT [1]
4 . RELAY OUT [2]
5 . ANALOG IN [1]
6 . ANALOG IN [2]
IN/OUTPUT
1 . SET ENABLE
2 . CALIBRATION_MIN
3 . CALIBRATION_MAX
4 . MININPUTSPAN
5 . MAX INPUT SPAN
6 . DESCRIPTION
7 . CHECK INPUTDATA
ANALOG IN [1]
MAIN MENU
1 . GENERAL
2 . PATH SELECT
3 . CHSETUP
4 . INSTALL
5 . OPERATE
6 . FLOW
7 . IN/OUTPUT
8 . DATALOG
9 . DIAG
GENERAL
1 . SYSTEMLOCK
2 . SITENAME
3 . APPLICATION
4 . UNIT
5 . CHANNEL SHAPE
6 . LEVEL METERSET
1 . INPUT
2 . UNIT
LEVEL METERSET

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Step 3:
Connect Devices
Turn off flowmeter and wiring the connecting devices to the selected INPUT on
flowmeter’s PC board as below wiring diagram.
AO1+
└4-20 mA┘
Output
AO1-
AO2+
AO2-
AI1+
└4-20 mA ┘
Input
AI1-
AI2+
AI2-
Flowmeter
Step 4:
Power On &
Check Input Data
After connecting, user shall see the Input data in the MAIN display as below.
Or user can check in the tab, 7.5.7. Check Input Data to check the input data as well.
SITE_____ FLOW OPEN_CH(4PATH)
[4PATH]
[L : 850]
FLOW
(km3/h)
TOTAL
(km3)
32.4
8564114.08
1 . SET ENABLE
2 . CALIBRATION_MIN
3 . CALIBRATION_MAX
4 . MININPUTSPAN
5 . MAX INPUTSPAN
6 . DESCRIPTION
7 . CHECK INPUT DATA
ANALOG IN [1]
CHECK INPUT DATA
UNIT: mm
0. 0000
C or other devices
Power Supply Power
Supply
Output +
Output –
Output +
Output –

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Instructions –Data Logger
Step 1:
Plugin the Cable
User can use RS-232C, RS-485 and 9- pin Communication Cable to output the data.
Firmware Port
GND
TXD
RXD
DIN1
DIN2
TRXD-
TRXD+
└ RS-232 ┘
└ Digital ┘
Input
└ RS-485 ┘
Step 2:
Log Enable
➢For RS-232C and RS-485:
[MENU] –8. DATA LOG –2. RS-232C –7. LOG ENABLE –2. ENABLE.
➢For 9-pin Communication Cable:
[MENU] –8. DATA LOG –3. MEMORY –1. INTERNAL MEMORY - 5. LOG
ENABLE –2. ENABLE.
Step 3:
Download DNW.exe
Download the software in user’s Laptop.
Caution) Please contact the manufacture for the software.
➢DNW allows user to:
1. Output the logger data
2. Upgrade flowmeter
1 . TIMESET
2 . RS-232C
3 . MEMORY
4 . WAVEDATA
DATALOG
RS-232C
1 . CONFIGURE
2 . HEADER
3 . FORMAT
4 . SEPERATOR
5 . LOG INTERVAL
6 . LOG TIMESYNC.
7 . LOG ENABLE
8 . COMMMODE
9 . SELECT COMM
1 . DISABLE
2 . ENABLE
LOG ENABLE
1 . TIMESET
2 . RS-232C
3 . MEMORY
4 . WAVEDATA
DATALOG
MEMORY
1 . INTERNAL MEMORY
2 . EXTERNAL MEMORY
3 . MEM. LOG INFO.
MEMORY
1 . LOG OUTPUT
2 . FORMAT
3 . LOG INTERVAL
4 . LOG TIMESYNC.
5 . LOG ENABLE
6 . PORT SELECT
7 . MEMORY CLEAR

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Step 4:
Laptop’s Port Setup
➢Open the “Device Manager” on user’s Laptop.
➢Find “PORTS (COM & LPT)” and click “Communications Port”.
➢Open the tab, Port Settings and click “Advanced”.
➢Feel free to set the COM Port Number to “COM 1/COM 2/COM 3/COM
4”. (*The software “DNW” works with COM 1~4 only.)
➢Then, click “OK” button and close the Device Manager to complete the setting

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Step 5:
Setup DNW
Caution) Make sure NOT to turn on flowmeter’s power at this step
➢Run the Software (DNW.exe) and click “Configuration”.
➢User will see the window of “UART/USB Options” as below.
➢Set the Baud Rate at “115200” and the COM Port that user just set.
➢After return to DNW, open the “Serial Port” menu and click “Connect”
➢After Connecting, user will see the information which just been setup and
shows on the top of the window as figure.

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Step 6:
Power On
➢Press “U” key on Laptop and turn on flowmeter’s power at the same.
Step 7:
Flowmeter
Port Select
Go to [MENU] –8. DATA LOG –3. MEMORY –1. INTERNAL MEMORY –6.
PORT SELECT.
➢6. Port Select
1. RS232 Port (RS-232C & RS485)
2. Firmware Port (9-pin Communication Cable)
Step 8:
Log Out the Data
Go to [MENU] –8. DATA LOG –3. MEMORY –1.INTERNAL MEMORY –1.
LOG OUTPUT –2. LOG OUTPUT.
➢Press [ENT] to output the data.
➢Make sure 2. ENABLE is selected on 5. LOG ENABLE menu.
1 . TIMESET
2 . RS-232C
3 . MEMORY
4 . WAVEDATA
DATALOG
MEMORY
1 . INTERNAL MEMORY
2 . EXTERNAL MEMORY
3 . MEM. LOG INFO.
MEMORY
1 . LOG OUTPUT
2 . FORMAT
3 . LOG INTERVAL
4 . LOG TIMESYNC.
5 . LOG ENABLE
6 . PORT SELECT
7 . MEMORY CLEAR
1 . TIMESET
2 . RS-232C
3 . MEMORY
4 . WAVEDATA
DATALOG
MEMORY
1 . INTERNAL MEMORY
2 . EXTERNAL MEMORY
3 . MEM. LOG INFO.
1 . LOG OUTPUT
2 . FORMAT
3 . LOG INTERVAL
4 . LOG TIMESYNC.
5 . LOG ENABLE
6 . PORT SELECT
7 . MEMORY CLEAR
MEMORY

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Setting Operation - General Setting
1.1 GENERAL -
System Lock
User can input password to prevent unauthorized access to the flow computer. Initial
setup by manufactory is 0000. User should input numbers and alphabets using
keypad to change password.
1.2 GENERAL -
Site Name
User must input Site Name to record the flow data of the site. The name will be
registered with other operation setting.
1.3 GENERAL -
Application
There are three kinds of system for Open Channel Application.
1.4 GENERAL -
Input Unit
User can use either “mm” or “inch” for the input unit.
1.5 GENERAL -
Channel Shape
User must select shape of the open channel.
GENERAL
1 . SYSTEMLOCK
2 . SITENAME
3 . APPLICATION
4 . UNIT
5 . CHANNEL SHAPE
6 . LEVEL METERSET
SYSTEMLOCK
1 . UNLOCK/LOCK
2 . CHANGEPASSWORD
GENERAL
1 . SYSTEMLOCK
2 . SITENAME
3 . APPLICATION
4 . UNIT
5 . CHANNEL SHAPE
6 . LEVEL METERSET
SITENAME
SITE_ _ _ _
GENERAL
1 . SYSTEMLOCK
2 . SITENAME
3 . APPLICATION
4 . UNIT
5 . CHANNEL SHAPE
6 . LEVEL METERSET
1 . OPENCH-4 PATH
2 . OPENCH-2 PATH
3 . CROSSED2 PATH
APPLICATION
GENERAL
1 . SYSTEMLOCK
2 . SITENAME
3 . APPLICATION
4 . UNIT
5 . CHANNEL SHAPE
6 . LEVEL METERSET
1 . mm
2 . inch
UNIT
GENERAL
1 . SYSTEMLOCK
2 . SITENAME
3 . APPLICATION
4 . UNIT
5 . CHANNEL SHAPE
6 . LEVEL METERSET
1 . POLYGON
2 . PIPE
CHANNEL SHAPE
Press [MENU] –1.GENERAL –2.SITE
NAME
➢Move cursor by [] [].
➢Input alphabet characters by [F1].
➢Delete characters by [CLR].
➢Leave the edit mode by pressing [ENT].
Press [MENU] –1.GENERAL –
3.APPLICATION
▪OPEN CHANNEL-4 PATH
▪OPEN CHANNEL-2 PATH
▪CROSSED 2PATH
Press [MENU] –1.GENERAL –4. UNIT
▪Millimeter
▪Inches
Press [MENU] –1.GENERAL –
1.SYSTEM LOCK
▪UNLOCK/LOCK
▪CHANGE PASSWORD
Press [MENU] –1.GENERAL –
5.CHANNEL SHAPE
▪POLYGON
▪PIPE