Jamesway Platinum 2.0 Technical manual

Jamesway Incubator Company
Part Name / Description:
Platinum 2.0 Center ECU Support
Instruction #:
JIC-INSTP2-00004
Page 1of 17
Operation Instruction Title:
Platinum Centre ECU Support
Revision Date: 04/03/2018
Revised By: V. Frail
Revision No. A
Approved By: S. Ditner
Page 1of 17
It is best to have the Center ECU supports
partially assembled and ready to install
into the machines before the roof panels
start going up.
Throughout:
Safety Shoes
Safety Glasses
Hearing
protection as
required
Additional
equipment as
required by the
site
JIC-INSTP2-00004 Step 1
Open the FB6278 pack and inventory to
ensure the following components are
present:
Part #
#
Description
PB5947
4
Pipe - ECU Centre Support
MB20117
2
Plate - Front Support
MB20006
1
Support - Leg L.H.
MB20007
1
Support - Leg R.H.
MB20130
2
Cover - Intake Duct
MB20131
1
Duct - Intake - L.H.
MB20134
1
Duct - Intake - R.H.
AB7499
1
Damper - Intake
AB7503
1
Shipping Pack - Centre
Support Hardware Pack
AB7564
2
Valve - P120 Solenoid
AB7565
2
Check Valve - P120
AB7419
1
Support - ECU Centre
PB4590
7
Conduit - .500" PVC
FB6393
1
Pack - Plat Egg Centre
Support
JIC-INSTP2-00004 Step 2
Insert 2x AB7493 Nut Plate weldment into
the AB7419 ECU center support assembly.
The nut side should go into the leg. It may
have to be hammered in place.
Ensure the nut is centered in the leg.
Hammer

Jamesway Incubator Company
Part Name / Description:
Platinum 2.0 Center ECU Support
Instruction #:
JIC-INSTP2-00004
Page 2of 17
Operation Instruction Title:
Platinum Centre ECU Support
Revision Date: 04/03/2018
Revised By: V. Frail
Revision No. A
Approved By: S. Ditner
Page 2of 17
JIC-INSTP2-00004 Step 3
Fit the support legs (MB20006 RH and
MB20007 LH) to the AB7419 ECU center
support assembly.
The shorter side from the gap should be
on the long side (without the shelf) of the
main support piece.
Ensure the nut plate is centered in the
opening of the
JIC-INSTP2-00004 Step 4
Stack a P6255 nut, then P6317 lock
washer, then a P6286 flat washer onto the
PB5756 articulated foot.
Screw PB5756 into each support leg,
about half way.
JIC-INSTP2-00004 Step 5
Secure each support leg to the frame
using 7x P6082 self-drilling screws.
Pre-drill the holes using a 5/32” drill bit.
Drill
5/32” drill bit
#2 Phillips driver
bit

Jamesway Incubator Company
Part Name / Description:
Platinum 2.0 Center ECU Support
Instruction #:
JIC-INSTP2-00004
Page 3of 17
Operation Instruction Title:
Platinum Centre ECU Support
Revision Date: 04/03/2018
Revised By: V. Frail
Revision No. A
Approved By: S. Ditner
Page 3of 17
JIC-INSTP2-00004 Step 6
Fit the 8 holes in the center stand with
PB5775 7/8” snap bushings.
JIC-INSTP2-00004 Step 7
Install the AB7430 pipe assemblies
through the ECU center support. Cut 4”
off the two return pipes (the two pipes in
the center).
The longer side of the pipe assembly
should be oriented down through the
bushings, and the shorter side should be
oriented to the top of the center support.
Pipe cutter
JIC-INSTP2-00004 Step 8
Attach the 2x MB20117 front and rear
support plates to the assembly using P314
bolts, PT1195 flat washers and P6395 lock
nuts.
Note: the longer lip on each plate should
be at the bottom.
Screwdriver
Socket

Jamesway Incubator Company
Part Name / Description:
Platinum 2.0 Center ECU Support
Instruction #:
JIC-INSTP2-00004
Page 4of 17
Operation Instruction Title:
Platinum Centre ECU Support
Revision Date: 04/03/2018
Revised By: V. Frail
Revision No. A
Approved By: S. Ditner
Page 4of 17
JIC-INSTP2-00004 Step 9
Fasten the support leg to the shelf of the
frame using P314 bolts, PT1195 washers
on the support leg side and P6395 lock
nuts.
Screwdriver
Socket
JIC-INSTP2-00004 Step 10
Stand the assembly upright and position it
in the middle of the center roof extrusion,
and in line with the H channel in the
center of the cabinet.
Note: The centre ECU support and the
console should be perfectly inline to allow
a perpendicular connection between the
ECU and console, and ensure proper
airflow patterns.

Jamesway Incubator Company
Part Name / Description:
Platinum 2.0 Center ECU Support
Instruction #:
JIC-INSTP2-00004
Page 5of 17
Operation Instruction Title:
Platinum Centre ECU Support
Revision Date: 04/03/2018
Revised By: V. Frail
Revision No. A
Approved By: S. Ditner
Page 5of 17
JIC-INSTP2-00004 Step 11
Adjust the articulating feet such that the
ceiling is pushed upwards approximately
3/16”-1/4” maximum.
Check this using a level on the center roof
extrusion.
JIC-INSTP2-00004 Step 12
Attach the frame to the central roof joiner
system using 2x P6200 self-drilling screws.
Note: Do not attach the support to the
floor at this point. Alignment will need to
be checked when the front and back ECU
supports are installed.
Drill
#2 Phillips driver
bit
JIC-INSTP2-00004 Step 13
Push the pipe assemblies through the pre-
drilled holes in the roof panel.
Ensure the two shorter assemblies are
located towards the centre of the cabinet,
with the two longer assemblies on the
outside.
The top elbow of each should sit about
14” (355 mm) below the roof, and face 90°
to the support towards the front of the
cabinet.
All elbows should be in line.
Use two ~14” pieces of 2x4 to support the
return pipes and two ~10” pieces of 2x4 to
support the supply pipes in place until the
pipes are anchored.

Jamesway Incubator Company
Part Name / Description:
Platinum 2.0 Center ECU Support
Instruction #:
JIC-INSTP2-00004
Page 6of 17
Operation Instruction Title:
Platinum Centre ECU Support
Revision Date: 04/03/2018
Revised By: V. Frail
Revision No. A
Approved By: S. Ditner
Page 6of 17
JIC-INSTP2-00004 Step 14
If the Pilot system is to be installed on this
cabinet, drill a hole in the center roof
extrusion to pass the Pilot cables.
This hole should be located just forward of
the hole for the conduit.
Tap with a PG7 tap.
Insert a PB4259 PG7 liquid tight into the
hole.
11.5 mm drill bit
PG7 tap
Drill
Hot Water Lines
JIC-INSTP2-00004 Step 15
When the hot and cold water lines are
installed, the solenoids will be located to
the outside (on the supply side) and the
check valves towards the inside (return
side) of the cabinet.
The check valves will be located on the
shorter legs of the pipe assemblies. These
should be cut 4” (100 mm) shorter now if
not completed when constructing the
center ECU support.
JIC-INSTP2-00004 Step 16
If the hot and cold water service plumbing
is complete and connected to each pipe
assembly, flush the lines before
proceeding.
If the plumbing is not complete, do not
connect the cabinet piping to the main
plumbing until those lines have been
flushed.

Jamesway Incubator Company
Part Name / Description:
Platinum 2.0 Center ECU Support
Instruction #:
JIC-INSTP2-00004
Page 7of 17
Operation Instruction Title:
Platinum Centre ECU Support
Revision Date: 04/03/2018
Revised By: V. Frail
Revision No. A
Approved By: S. Ditner
Page 7of 17
JIC-INSTP2-00004 Step 17
Solder the solenoid valve assemblies to
the outside pipe assemblies and the check
valves to the inside pipe assemblies.
Ensure that the valves sit 90° to the center
support and are inline down the cabinet.
JIC-INSTP2-00004 Step 18
Silicone around the pipe/roof joints both
inside and outside the cabinet.
Leave the support 2x4s in place for at least
24 hours while the silicone dries.
JIC-INSTP2-00004 Step 19
Support the plumbing using the pipe
clamps –four at the center support shelf,
and four on the roof of the cabinet.
Electrical Conduit Assembly
JIC-INSTP2-00004 Step 20
The wiring for the solenoids runs from the
console, through the low voltage duct of
the centre roof extrusion and down
through PVC conduit to a connection box.
Ensure the pre-drilled hole in the centre
roof extrusion is fitted with a snap
bushing.

Jamesway Incubator Company
Part Name / Description:
Platinum 2.0 Center ECU Support
Instruction #:
JIC-INSTP2-00004
Page 8of 17
Operation Instruction Title:
Platinum Centre ECU Support
Revision Date: 04/03/2018
Revised By: V. Frail
Revision No. A
Approved By: S. Ditner
Page 8of 17
JIC-INSTP2-00004 Step 21
Cut the PB4590 PVC conduit into two
lengths:
•57” (145 mm)
•19” (48 mm)
JIC-INSTP2-00004 Step 22
From the inside, screw the PB4841 PVC
adaptor into the tapped hole in the centre
roof extrusion.
JIC-INSTP2-00004 Step 23
Test fit the PVC conduit into the ECU
stand.
The long pipe should fit snugly into the
roof adaptor with the PB4636 coupling
resting on the top plate of the centre
stand.
The short piece of PVC conduit will come
up through the bottom of the stand in to
the coupling.
Adjust lengths if necessary.

Jamesway Incubator Company
Part Name / Description:
Platinum 2.0 Center ECU Support
Instruction #:
JIC-INSTP2-00004
Page 9of 17
Operation Instruction Title:
Platinum Centre ECU Support
Revision Date: 04/03/2018
Revised By: V. Frail
Revision No. A
Approved By: S. Ditner
Page 9of 17
JIC-INSTP2-00004 Step 24
Using PVC solvent glue, glue the long PVC
conduit into the roof adaptor.
JIC-INSTP2-00004 Step 25
Glue the coupling to the bottom of the
long pipe, and orient in place over the
hole through the top plate of the ECU
stand
JIC-INSTP2-00004 Step 26
Line up the coupling with the hole in the
center stand.
Apply solvent to the short pipe and slide it
through the hole in the bottom plate of
the centre stand and up into the coupling.
JIC-INSTP2-00004 Step 27
Install 4 PB4529 PG7 liquid tight
connectors into the MB20227 junction
box.

Jamesway Incubator Company
Part Name / Description:
Platinum 2.0 Center ECU Support
Instruction #:
JIC-INSTP2-00004
Page 10 of 17
Operation Instruction Title:
Platinum Centre ECU Support
Revision Date: 04/03/2018
Revised By: V. Frail
Revision No. A
Approved By: S. Ditner
Page 10 of 17
JIC-INSTP2-00004 Step 28
Apply the PVC solvent to the bottom of
the short pipe. Slide the MB20227
junction box on the bottom of this pipe.
The opening of the junction box should
face the rear of the cabinet.
Install the PB4776 lid on the junction box
loosely.
JIC-INSTP2-00004 Step 29
Silicone around the pipe/roof joint on the
inside of the cabinet.
Wiring the Solenoid Valves (Pre-24VDC controls)
JIC-INSTP2-00004 Step 30
From the roof, feed the wiring for the
solenoid valves along the low voltage
trough and down the PVC conduit to the
connection box.
Ensure the hole through the center roof
extrusion is fitted with a snap bushing.
JIC-INSTP2-00004 Step 31
Cut the wiring approximately 8” longer
than the bottom of the box, and connect
to the terminal strip inside the connection
box.
JIC-INSTP2-00004 Step 32
Twist the top of each solenoid valve so
that the DIN plugs face inward at
approximately a 35° angle.
The angle should be consistent between
the two solenoids so that they are a
mirror image of each other.
Note: Ensure the ECU connections will
remain inside the limits of the ECU and
center support, otherwise they may be
damaged by impact from the racks.

Jamesway Incubator Company
Part Name / Description:
Platinum 2.0 Center ECU Support
Instruction #:
JIC-INSTP2-00004
Page 11 of 17
Operation Instruction Title:
Platinum Centre ECU Support
Revision Date: 04/03/2018
Revised By: V. Frail
Revision No. A
Approved By: S. Ditner
Page 11 of 17
JIC-INSTP2-00004 Step 33
Run an appropriate length of each cable
through a liquid tight connector on the
electrical box.
The front valve cables should be run
through the top liquid tights and the rear
valve cables should be run through the
bottom.
JIC-INSTP2-00004 Step 34
Ensure that each liquid tight connector is
firmly screwed into the electrical box.
JIC-INSTP2-00004 Step 35
Wire each valve cable to the terminal strip
in the connection box, and replace the
cover.
The cover should fit snugly on the box.
JIC-INSTP2-00004 Step 36
Plug each DIN connector into the
appropriate solenoid valve and tighten in
place with the DIN plug screw.
Intake Duct
JIC-INSTP2-00004 Step 37
Place the MB20134 and MB20131 intake
ducts onto the duct support shelf on the
center ECU support.

Jamesway Incubator Company
Part Name / Description:
Platinum 2.0 Center ECU Support
Instruction #:
JIC-INSTP2-00004
Page 12 of 17
Operation Instruction Title:
Platinum Centre ECU Support
Revision Date: 04/03/2018
Revised By: V. Frail
Revision No. A
Approved By: S. Ditner
Page 12 of 17
JIC-INSTP2-00004 Step 38
Connect the bottom of the intake ducts to
the duct support shelf on the center ECU
support using 4 each of: P314 machine
screws and P6395 lock nuts.
JIC-INSTP2-00004 Step 39
Insert the intake damper assembly
through the holes of the roof and into the
intake ducts.
The damper shaft should be on the left
side of the cabinet (low voltage side).
JIC-INSTP2-00004 Step 40
The assembly should drop into the duct
about 1 ½” (40 mm), with the front flange
sitting on the centre extrusion.
It may be necessary to insert shims
between the roof and the back flange of
the intake dampers in order to level the
fit.

Jamesway Incubator Company
Part Name / Description:
Platinum 2.0 Center ECU Support
Instruction #:
JIC-INSTP2-00004
Page 13 of 17
Operation Instruction Title:
Platinum Centre ECU Support
Revision Date: 04/03/2018
Revised By: V. Frail
Revision No. A
Approved By: S. Ditner
Page 13 of 17
JIC-INSTP2-00004 Step 41
Secure the intake assembly to the frame
and intake duct with P6401 bolts and
O490500 nuts, with the nuts inside the
intake duct.
JIC-INSTP2-00004 Step 42
Silicone around the assembly and roof
joint both inside and outside the cabinet.
JIC-INSTP2-00004 Step 43
The centre support requires the
installation of two magnetic catches on
each intake duct (4 in total).
Insert the catch through the slot in the
duct. Push the shim on the back gently
until it snaps into place.
JIC-INSTP2-00004 Step 44
Attach the PB5646 lift-off hinges to the
duct covers and intake ducts using PA130
washers and PT1191 panhead screws.
The male portion should be installed on
the door, and the female portion on the
duct.
The hinge pin should face downwards and
be attached to the duct cover.

Jamesway Incubator Company
Part Name / Description:
Platinum 2.0 Center ECU Support
Instruction #:
JIC-INSTP2-00004
Page 14 of 17
Operation Instruction Title:
Platinum Centre ECU Support
Revision Date: 04/03/2018
Revised By: V. Frail
Revision No. A
Approved By: S. Ditner
Page 14 of 17
JIC-INSTP2-00004 Step 45
Connect the duct covers on each side and
close.
Damper Motor Installation
JIC-INSTP2-00004 Step 46
Attach the damper motor and mount as in
OP100027 Exhaust Dampers procedure.
JIC-INSTP2-00004 Step 47
The intake dampers will be wired once the
exhaust dampers are in place.
Proceed to finishing the cabinet with the
add-ons, exhaust dampers, airlines, etc. or
installing the Pilot system plug bar.
Pilot Plug Bar Installation
Refer to F3211 Platinum Egg Plug Install for additional details.
JIC-INSTP2-00004 Step 48
Screw a PB4529 liquid tight into the top of
the MB20332 duct for the Pilot
connections.
JIC-INSTP2-00004 Step 49
Locate the duct on the left side of the
center ECU support. It should be tight to
the top with the liquid tight pointing
towards the center of the cabinet.

Jamesway Incubator Company
Part Name / Description:
Platinum 2.0 Center ECU Support
Instruction #:
JIC-INSTP2-00004
Page 15 of 17
Operation Instruction Title:
Platinum Centre ECU Support
Revision Date: 04/03/2018
Revised By: V. Frail
Revision No. A
Approved By: S. Ditner
Page 15 of 17
JIC-INSTP2-00004 Step 50
Drill out the holes in the Pilot duct
through the intake duct.
Mount the duct using PT1234 machine
screws, PT1195 washers, and P6114 nuts.
The washers and nuts should be located
inside the intake duct.
¼” drill bit
Drill
JIC-INSTP2-00004 Step 51
Install the AB7594 Pilot connection
support plate over the duct.
Ensure it is fully seated to the bottom of
the duct.

Jamesway Incubator Company
Part Name / Description:
Platinum 2.0 Center ECU Support
Instruction #:
JIC-INSTP2-00004
Page 16 of 17
Operation Instruction Title:
Platinum Centre ECU Support
Revision Date: 04/03/2018
Revised By: V. Frail
Revision No. A
Approved By: S. Ditner
Page 16 of 17
JIC-INSTP2-00004 Step 52
Thread the connection wire out of the top
of the duct through the liquid tight, and
tighten.
JIC-INSTP2-00004 Step 53
Slide the MB20333 upper cover in place. It
should fit snugly.
JIC-INSTP2-00004 Step 54
Secure the covers with the 8x P6067
screws.

Jamesway Incubator Company
Part Name / Description:
Platinum 2.0 Center ECU Support
Instruction #:
JIC-INSTP2-00004
Page 17 of 17
Operation Instruction Title:
Platinum Centre ECU Support
Revision Date: 04/03/2018
Revised By: V. Frail
Revision No. A
Approved By: S. Ditner
Page 17 of 17
JIC-INSTP2-00004 Step 55
Thread the Pilot egg cable through the
liquid tight in the center roof extrusion
and tighten fully.
Leave a minimal amount of slack.
JIC-INSTP2-00004 Step 56
Run the Pilot egg cable to the SMA106
board and connect as follows:
Wire
Connection Point
Brown
TB3-1
Black
TB3-2
White
TB3-3
Red
TB2-10
Green
Trim at jacket