J&M Trail-Blazer TB-6000 User manual

J&M Manufacturing Co, Inc
284 Railroad Street - P.O. Box 547 | Fort Recovery, OH 45846 | Ph: [phone] | Fax: [phone]
www.jm-inc.com
Rev. 1.12.2021
Tr a i l -Bl a z e r
HEADER TRANSPORT
Operator’s Manual
TB-8000Trail-Blazer
HeavyDuty18,500lb.NetCarryingCapacity

3
Table Of Contents
4....................................................................................To the Dealer
5.............................................................................General Information
6.....................................................................................Safety Rules
7.....................................................................Dimensions & Specications
8..........................................................................................Decals
9.......................................................................Bolt Torque Specications
10 .......................................................................Operations/Maintenance
11 .............................................................................Set-Up Instructions
15 .................................................................................Standard Dolly
16 ...................................................................................Torsion Dolly
17 .............................................................................TB-6000 Rear Axles
18 .............................................................................TB-8000 Rear Axles
19 ....................................................................................7k Idler Hub
20 ........................................................Header Mounts and Tie-Down Assembly
21 ........................................................................Rear Upper Bar Support
22 ............................................................................Lifting Arms & Props
23 ......................................................................................Upper Bar
23 ...................................................................................Front Fender
24 .........................................................................................Fender
25 .............................................................................Light Bar Extension
25 ...................................................................................Wire Conduit
26 ..............................................................................Highway Light Bar
27 ....................................................................................Ag Light Bar
28 ..........................................................................Lights - Ag, No Brakes
29 .........................................................................Lights - Ag, with Brakes
30 ...............................................................................Lights - Highway

4
TO THE DEALER
Read manual instructions and safety rules. Make sure all items on the Dealer’s Pre-Delivery and Delivery Check Lists are completed
before releasing equipment to the owner.
The dealer must complete the Warranty Registration found on the Dealer Portal website located at dealer.jm-inc.com and return it to J&M
Mfg. Co., Inc. at the address indicated on the form. Warranty claims will be denied if the Warranty Registration has not been submitted.
EXPRESS WARRANTY:
J&M Mfg. Co. Inc. warrants against defects in construction or materials for a period of ONE year. We reserve the right to inspect and
decide whether material or construction was faulty or whether abuse or accident voids our guarantee.
Warranty service must be performed by a dealer or service center authorized by J&M Mfg. Co., Inc. to sell and/or service the type of
product involved, which will use only new or remanufactured parts or components furnished by J&M Mfg. Co., Inc. Warranty service will
be performed without charge to the purchaser for parts or labor based on the Warranty Labor Times schedule. Under no circumstance
will allowable labor times extend beyond the maximum hours indicated in the Warranty Labor Times schedule for each warranty
procedure. The purchaser will be responsible, however, for any service call and/or transportation of the product to and from the dealer
or service center’s place of business, for any premium charged for overtime labor requested by the purchaser, and for any service and/or
maintenance not directly related to any defect covered under the warranty. Costs associated with equipment rental, product down time,
or product disposal are not warrantable and will not be accepted under any circumstance.
Each warranty term begins on the date of product delivery to the purchaser. Under no circumstance will warranty be approved unless (i)
the product warranty registration card has been properly completed and submitted to the equipment manufacturer, and (ii) a warranty
authorization number has been issued by the equipment manufacturer. This Warranty is eective only if the warranty registration card is
returned within 30 days of purchase.
This warranty does not cover a component which fails, malfunctions or is damaged as a result of (i) improper modication or repair, (ii)
accident, abuse or improper use, (iii) improper or insucient maintenance, or (iv) normal wear or tear. This warranty does not cover
products that are previously owned and extends solely to the original purchaser of the product. Should the original purchaser sell or
otherwise transfer this product to a third party, this warranty does not transfer to the third party purchaser in any way. J&M Mfg. Co.,
Inc. makes no Warranty, express or implied, with respect to tires or other parts or accessories not manufactured by J&M Mfg. Co., Inc.
Warranties for these items, if any, are provided separately by their respective manufacturers.
THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES OR CONDITIONS, EXPRESS, IMPLIED OR STATUTORY, INCLUDING ANY
IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR PARTICULAR PURPOSE.
In no event shall J&M Mfg. Co., Inc. be liable for special, direct, incidental or consequential damages of any kind. The exclusive remedy
under this Warranty shall be repair or replacement of the defective component at J&M Mfg. Co., Inc’s. option. This is the entire agreement
between J&M Mfg. Co., Inc. and the Owner about warranty and no J&M Mfg. Co., Inc. employee or dealer is authorized to make any
additional warranty on behalf of J&M Mfg. Co., Inc.
The manufacturer reserves the right to make product design and material changes at any time without notice. They shall not incur any
obligation or liability to incorporate such changes and improvements in products previously sold to any customer, nor shall they be
obligated or liable for the replacement of previously sold products with products or parts incorporating such changes.
SERVICE:
The equipment you have purchased has been carefully manufactured to provide dependable and satisfactory use. Like all mechanical
products, it will require cleaning and maintenance. Lubricate the unit as specied. Observe all safety information in this manual and
safety signs on the equipment.
For service, your authorized J&M dealer has trained mechanics, genuine J&M service parts, and the necessary tools and equipment to
handle all your needs.
Use only genuine J&M service parts. Substitute parts may void warranty and may not meet standards required for safety and satisfactory
operation. Record the model number and serial number of your equipment in the spaces provided:
Model No: TB-6000H Serial No: ________________________ Date of Purchase: ______________________
Purchased From: ________________________________________________________________________________
Provide this information to your dealer to obtain correct repair parts.
To the Dealer

5
General Information
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Safety is a primary concern in the design and manufacture of our products. Unfortunately, our eorts to provide safe equipment can
be erased by an operator’s single careless act. In addition, hazard control and accident prevention are dependent upon the awareness,
concern, judgment, and proper training of personnel involved in the operation, transport, maintenance and storage of equipment.
Make certain that the operator(s), prior to operating is instructed in safe and proper use and reviews and understands the manual(s)
pertaining to this machine. Also make certain that the operator(s) reviews and understands the operator’s manual of the tow vehicle
prior to hooking up or operating the SpeedTender.
Read this manual before you operate this machine. If you do not understand any part of this manual, or need more information, contact
the J&M or your authorized dealer.
Safety Rules Continued on Next Page
SAFETY RULES:
TO THE OWNER:
The purpose of this manual is to assist you in operating and maintaining your header transport in a safe manner. Read it carefully. It
furnishes information and instructions that will help you achieve years of dependable performance and help maintain safe operating
conditions. If this machine is used by an employee or is loaned or rented, make certain that the operator(s), prior to operating:
1. Is instructed in safe and proper use.
2. Reviews and understands the manual(s) pertaining to this machine.
Throughout this manual, the term IMPORTANT is used to indicate that failure to observe can cause damage to equipment. The terms
CAUTION, WARNING and DANGER are used in conjunction with the Safety-Alert Symbol, (a triangle with an exclamation mark), to indicate
the degree of hazard for items of personal safety. When you see this symbol, carefully read the message that follows and be alert to the
possibility of personal injury or death.
DANGER
WARNING
CAUTION
This Safety-Alert symbol indicates a hazard and means
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Indicates an imminently hazardous situation that, if not avoided, will result in death or serious injury.
Indicates a potentially hazardous situation that, if not avoided, could result in death or serious injury,
and includes hazards that are exposed when guards are removed.
Indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury.
Indicates that failure to observe can cause damage to equipment.
Indicates helpful information.
IMPORTANT
NOTE

6
Safety Rules
1. Understand that your safety and the safety of other persons are measured by how you service and operate this machine. Know the
positions and functions of all controls before you try to operate them. Check all controls in a safe area before starting your work.
2. The safety information given in this manual does not replace safety codes, federal, state, or local laws. Ensure your machine has the
proper equipment as designated by local laws and regulations.
3. A frequent cause of personal injury or death is from persons falling o equipment and being run over. Do not permit persons to ride
on this machine.
4. Secure safety chain to towing vehicle before transporting. Do not transport without safety chains being attached to tow vehicle.
IMPORTANT: USE ONLY 2-5/16” BALL HITCH TO TRANSPORT UNIT.
5. Use good judgment when transporting on a highway. Always maintain complete control. Regulate speed to road conditions.
WARNING: BE SURE ALL LIGHTS ARE WORKING PROPERLY BEFORE HIGHWAY TRAVEL.
6. Travel speeds should be such that complete control and machine stability is maintained at all times.
7. Where possible, avoid operating near ditches, embankments and holes. Reduce speed when turning, crossing slopes and rough, slick
or muddy surfaces.
8. Make sure that the header is fastened securely to the transport before moving.
9. Make sure that everyone is clear of equipment before applying power or moving the machine. NEVER position yourself under or near
header when mounting on header transport.
10. Never adjust, service, clean or lubricate the header transport until all power is shut o.
11. Ensure the implement is fastened securely to the towing unit.
12. Before unhooking the implement from the towing unit, properly block the wheels to prevent the implement from moving.
13. Never overload the header transport. Overloading the header transport is dangerous and can cause extensive damage.
14. Use caution when transporting. Be alert of the transport unit’s overall width when approaching obstacles, such as post signs and
poles, along the road. Check the transport width of the unit to ensure clearance before entering bridges.
15. COMPLY WITH ALL SAFETY WARNINGS AND CAUTIONS IN THIS MANUAL AND IN THE COMBINE OPERATOR’S MANUAL.

7
Dimensions & Specications
Extra low pro
mount
weldment for
4” x 6” tube
4-1/2” lip
Low pro base
weldment for
4“ x 6” tube and
upper mount
with 4-1/2” lip
High pro base
weldment for
4” x 6”tube and
upper mount
with 4-1/2” lip
26”
0”
4” or 6”
8” or 10”
High Prole
Mount
Standard
Low Prole
Mount
Extra
Low Prole
Mount
Measurement for“Ground to Top of Bar Height” is based on
standard tires and apex of the crown of the bar.
4-Wheel Steer Mount Options
TB-6000 Dimensions
A32’-0” to 48’
B6’-0”
C26’-0” to 30’-0”
D2’-10”
E6’-0”
Specications TB-6000
Weight 3,500 lbs.
Capacity (Net) 15,700 lbs.
Spindle Size Front (2) 2-1/4” Diameter
Spindle Size Back (4) 2-1/2” Diameter
Wheel Size 16” x 6” - 8 Bolt
Tire Size 235/85R16F
Steel Upper Bar 4” x 8” x 3/16” Steel Tubing
Upper Bar Length 32’, 38’, 42’or 48’
Arched Main Frame 4” x 8” x 1/4”Tubing
Rear Electric Brakes Optional on Ag Models, Standard on
Hwy Models
Deluxe Light Package Ag Standard or Hwy Standard
Specications TB-8000
Weight 3,800 lbs.
Capacity (Net) 18,500 lbs.
Spindle Size Front (2) 2-1/4” Diameter
Spindle Size Back (4) 2-1/2” Diameter
Wheel Size 16” x 6” - 8 Bolt
Tire Size 235/85R16F
Steel Upper Bar 4” x 8”
Upper Bar Length 32’, 38’, 42’or 48’ Available on All Models
Arched Main Frame 4” x 8” x 1/4”Tubing on All Models
Rear Electric Brakes Optional on Ag Models, Standard on Hwy
Models
Deluxe Light Package Ag Standard or Hwy Standard
TB-8000 Dimensions
A 41’-0” to 58’-6”
B 6’-0”
C 26’-0” to 30’-0”
D 2’-10”
E 6’-0”

8
Decals
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
Replace Immediately If Damaged or Missing
Description Part No.
1 HT - Knee Brace Set Up Decal JM0026114
2 Warning, Tire Wheel or Lug Nut Failure Decal JM0014996
3 Warning - Fasten Header Securely To Transport Before Moving Decal JM0039381
4 J&M Oval Decal (Small) 3-5/8” x 5-1/4” JM0015150
5 TB-6000 Decal JM0040063
6 Warning, Always Use Safety Chains Decal JM0014995
7 Warning, Uncoupling Will Cause Trailer Decal JM0058889
8 Warning, Trailer Can Roll Decal JM0014997
9 Warning, Lights Can Prevent Decal JM0058890
1
2
34
6
5
7
8
9

9
Bolt Torque Specications
TIGHTENING WHEEL NUTS: Torque 9/16”-18 lug nuts on wheels to 170 ft-lbs during initial operation of the header wagon. Check
for proper torque after every 10 hours of use. Failure to do so may damage wheel nut seats. Once seats are damaged it will become
impossible to keep nuts tight.
Always tighten hardware to these values unless a dierent torque or tightening procedure is listed for specic application. Fasteners must
always be replaced with the same grade as specied in the manual parts list. Always use the proper tool for tightening hardware. Make
sure fastener threads are clean and you start thread engagement properly. Use these values when tightening all bolts and nuts with
the exception of wheel nuts.
Stud and Wheel Nut Torque Specications
Stud Tightening Torque
1/2”-20 120 ft-lbs
9/16”-18 170 ft-lbs
5/8”-18 350 ft-lbs
3/4”-16 400 ft-lbs
20mm 475 ft-lbs
22mm 640 ft-lbs
Always tighten hardware to these values unless a dierent torque or tightening procedure is listed for specic application. Fasteners must
always be replaced with the same grade as specied in the manual parts list. Always use the proper tool for tightening hardware. Make
sure fastener threads are clean and you start thread engagement properly. Use these values when tightening all studs and wheel
nuts.
SAE Fasteners
Coarse Thread Series
Grade 5 Grade 8
Diameter and Pitch (Inches) Dry Oiled Dry Oiled
1/4”-20 8 ft-lbs 6 ft-lbs 12 ft-lbs 9 ft-lbs
5/16”-18 17 13 25 18
3/8”-16 31 23 44 33
7/16”-14 49 37 70 52
1/2”-13 75 57 106 80
9/16”-12 109 82 154 115
5/8”-11 150 113 212 159
3/4”-10 267 200 376 282
7/8”-9 429 322 606 455
1”-8 644 483 909 681
Fine Thread Series
Diameter and Pitch (Inches) Dry Oiled Dry Oiled
1/4”-28 10 ft-lbs 7 ft-lbs 14 ft-lbs 10 ft-lbs
5/16”-24 19 15 27 20
3/8”-24 35 26 49 37
7/16”-20 55 41 78 58
1/2”-20 85 64 120 90
9/16”-18 121 91 171 128
5/8”-18 170 127 240 180
3/4”-16 297 223 420 315
7/8”-14 474 355 669 502

10
Operations/Maintenance
DANGER: BE CERTAIN THAT ALL POWER IS SHUT OFF BEFORE SERVICING THE HEADER TRANSPORT.
Before the Header Transport is Put into Service:
• Has the Slow-Moving Vehicle sign been properly positioned at the rear of the header transport?
• Have all danger, warning, caution and important signs on the equipment been read and understood? If employees or others use or
are near this equipment, make sure that they also have read and understood all danger, warning, caution and
important signs on the equipment and have also read the operator’s manual.
• Are all braces, bolts, nuts, studs and lug nuts properly fastened?
• Has the header transport been properly fastened to the towing unit? Use a good quality hitch pin with clip and safety chains.
• Are the rear amber extremity lights properly positioned? Extend lights within 16”of the left and right extremities of the header.
Safety Chain User Instructions
• Secure the safety chain by looping it around the tongue support located on the underside of the hitch tongue and connect to the
towing machine’s attaching bar.
• Do not allow more slack than necessary for articulation.
• Do not use an intermediate support as the attaching point.
• Store the safety chain by securing it around the tongue.
• Replace the safety chain if one or more links or end ttings are broken, stretched or otherwise damaged or deformed.
WARNING: Check safety chains for broken, stretched or damaged link or end ttings. Replace chains if found to be
damaged. Do not weld safety chains.
Operating Instructions/Maintenance
• Adjust the brackets on the header transport to best t your make and model header.
Note: When mounting the header, NEVER position yourself under or near the header. Securely fasten the header to the
header transport.
• Do not exceed the load and size limits of the unit.
• Keep the tires properly inated. Both under ination and over ination can greatly reduce tire life. Inate 235-85 R16 tires to 80 psi.
• Inspect bracing and welds periodically and repair immediately, if needed. Failure to repair could cause extensive damage and
greatly reduce the life of the unit.
• Repack the bearings in the hub assembly once a year or as needed. Use a good quality LS EP2 severe duty, high shock load, lithium-
based grease.
• Grease the ball using the zerk on the front gooseneck assembly every 8 hours or as needed.
• Check the wheel nuts often and keep them properly tightened.
Braking System Requirements
• Stopping distance increases with speed and weight of towed loads and on slopes. Towed loads with or without brakes that are too
heavy for the tractor or are towed too fast can cause loss of control. Consider the total weight of the equipment and its load.
Note: Observe these recommended maximum road speeds, or local speed limits which may be lower.
• If towed equipment does not have brakes, do not travel more than 20 mph (32 km/h) and do not tow loads more than 1.5 times the
tractor weight.
• If towed equipment does have brakes, do not travel more than 25 mph (40 km/h) and do not tow loads more than 4.5 times the trac-
tor weight.
• Ensure the load does not exceed the recommended weight ratio. Use additional caution when towing loads under adverse surface
conditions, when turning, and on inclines.
DANGER: Tow loads safely.

11
Note: The right and the left side of the Header Transport is determined by facing the rear of the implement.
Mounting the Rear Axles
• Secure the Dura-Flex Axles to the axle mounts located on the underside of the
header transport main frame using (4) 5/8” x 1-3/4” bolts with (8) 5/8” at was-
hers and (4) 5/8” lock nuts.
NOTE: Position the axle so the spindle is located toward the rear of the axle
centerline.
Mounting the Tires
• Secure one tire and wheel assembly to each of the rear hub assemblies using the
wheel nuts provided. Use a star pattern to tighten the spindle nuts according to
SAE standards.
Mounting the Rear Fenders
• Place one base fender support rail on top of the two rear axles between the main
frame and spindle as shown.
Note: Ensure the vertical face of the support rail faces the outside of the trans-
port (toward the tires) and the support rail extends farther behind the second
rear axle than it does the rst rear axle. If the support rail does not project
farther behind the second rear axle, the rail is located on the wrong side of the
transport and the other rail should be used.
• Align the holes in the support rail with the rear axles and loosely secure to each
axle using a 3/8” x 3-1/2” x 3-1/2” UBolt, (2) 3/8” at washers and (2) 3/8” lock nuts.
• Repeat on opposite side of header transport.
• Place the fender support arm on the header transport main frame and loosely secure to the angle iron support using (2) 1/2” x 1-1/2”
bolts, (2) 1/2”washers and (2) 1/2” lock nuts.
• Mount the fender to the top of the fender support arm using (2) 3/8” x 1” SF bolts, (2) 3/8” rubber/metal washers and (2) 3/8” SF nuts.
Be sure the tear drop side of the fender is facing the outside of the transport.
• Mount a Fender L-Bracket to the front and rear end of the fender using (2) 3/8”x 1” SF bolts, (2) 3/8” rubber/metal washers and (2)
3/8” SF nuts. Secure the other side of the L-Bracket to the Base Fender Support Rail using (2) 3/8” x 1” SF bolts and (2) 3/8” SF nuts.
• Adjust the fender until the fender is centered above the tires to ensure proper clearance.
• Tighten the Fender L-Bracket and both U-Bolts making sure to keep the fender in position.
• Repeat for the opposite side of the header transport.
1
2
3
4
5
6
7
8
Set-Up Instructions
Fender Support Arm
Base Fender Support Arm
L-Bracket

12
Set-Up Instructions
Mounting the Front Fender
• Slide the front fender into place and attach to the goose-neck with (6) 3/8” x 1” SF nuts and (6) 3/8” SF nuts.
Mounting the Front Axle Assembly
• Mount (2) wheels and tires to the hubs on the ball hitch tongue and axle assembly using the wheel nuts provided. Use a star pattern
to secure the wheel rim to the hub and tighten to SAE specications. Once both wheels are secured to the front axle, raise the spring
loaded pin on the header transport main frame and engage the ball hitch on the front axle assembly.
NOTE: Ensure the ball is greased before attaching to the goose-neck frame.
• Once the ball hitch has engaged the locking tube, lower the spring loaded pin into the hole located on the front axle assembly to
prevent the assembly from unlatching during transport.
Attaching the Adjustable and Upper Bar
• Secure the upper bar channel support to the left side of the three cross frame chan-
nels on the main base frame using a 5/8”x 6”pin and a hair pin. Secure the upper
bar support arm to the vertical u-brackets located on the right side of the main base
frame using a 5/8”x 6”pin and hair pin. Connect the channel arm to the support
arm using a 5/8” x 6” pin and a hair pin. The support arms and channel arms can be
adjusted and pinned to obtain dierent heights and positions.
IMPORTANT: Ensure all three assemblies are positioned at the same location and
height to ensure proper t for the upper bar.
• Secure the upper bar slide bracket to each of the three channel arms using (2) 5/8” x 6”
pins and hair pins. Be sure to position all three slide brackets at the same position on
the channel arm. Position the upper bar on top of the three slide brackets and secure
using the upper bar clamps and (2) 1/2” SF nuts. The angle of the upper bar can be
adjusted by removing and repositioning the 5/8”x 6” hitch pins in the upper bar
adjustable brackets.
Attaching the Adjustable Header Mounts and Tie-Down Brackets
• Place the adjustable header mounts and tie-down bracket assemblies on the out-
side left tube of the header transport main frame as shown. Position one adjustable header mount and tie-down bracket assembly
on each side of the center cross member. Ensure the handle holder on each of the adjustable header mounts points away from the
center of the main frame.
• Secure the adjustable header mount to the outside tube using a 3/4” x 6 1/2” Stove Bolt and clamp handle assembly.
Note: Apply nickel anti-seize to the stove bolt.
• Attach the Mac Don top mount to the lower header mount using (2) 3/4”x 12” pins and hair pins.
• Secure the tie-down bracket to the outside tube using (2) 1/2”x 5-1/2” bolts and (2) 1/2” lock nuts. Do not over tighten the 1/2”bolts
on the top of the assembly, but allow the tie-down brackets to move freely along the outer tube.
Note: The tie-down bracket can be secured with the bolts either above or below the main frame tubing as long as the ratchet is
positioned with the strap directed upward.
• Remove the 1/2”x 2-1/4” bolt from the ratchet and attach the ratchet to the tie-down bracket using that same bolt.
Tie Down Bracket
Lower Header Mount (Front)
Upper Header Mount
Support Arm
Slide Bracket
Upper Bar Clamp
Upper Bar Channel Support

13
Installing the Highway Light Kit and Wiring Harnesses
1. Insert the main wiring harness starting with the end opposite the7-prong connector, through the grommet located at the front of
the gooseneck of the header transport main frame and exit the A-frame behind the gooseneck.
2. Extend the main wiring harness along the inside right side of the header transport main frame. Reinsert the main wiring harness
through the grommet located along the front of the A-frame and extend the harness through the main frame tubing toward the rear
of the transport.
If equipped with brakes:
3. Insert one brake harness extension through the right side grommet located behind the goose-neck and extend the wires
toward the rear of the main frame.
4. Insert the other brake harness through the left side grommet located behind the goose-neck and extend the wires toward
the rear of the main frame.
5. Run one brake harness through the grommets on the main frame base adjacent to the rear axle. Connect one end of the
brake harness into the rst wheel electric brake unit. Connect the brake harness extension into the second end of the main
harness. Connect the other end of the brake harness extension into the second wheel electric brake unit and connect the
other end to the main harness.
6. Run the main wiring harness out the grommet located behind the rear axles.
7. Secure the 2-to-1 harness extension to the inside face of the rear main frame using two self-tapping screws. Connect the end of the
main wiring Harness to the corresponding connector end of the 2-to-1 harness extension.
8. Place the extension bracket at the rear end of the upper bar. Attach using the two angle iron supports and secure with four 1/2”x 7”
bolts, washers and nuts.
9. Place the light mounting bracket at the end of the exension bracket arm so the light mounting bracket is level or horizontal and
extends toward the center of the header transport. Secure using two 1/2” x 1-1/4” Gr5 ange bolts and ange nuts.
10. Slide the extendable portion of the telescoping arm into the light mounting bracket and tighten the handle nut until the bracket is
secure. Extend the arm until the light assembly is within 16”of the outer extremity of the unit.
11. Mount one light assembly at the end of the light mounting bracket (L/H light) and another assembly at the end of the telescoping
arm (R/H light). Secure each light assembly using four self-tapping screws. Each light assembly should be mounted so the single
amber light is positioned toward the outside of the header, and the amber and red lights are facing rearward.
12. Secure the SMV emblem to the light mounting bracket using two 1/4”x 1” bolts and lock nuts. Ensure the SMV emblem remains
visible from the rear during highway transport.
13. Place one amber reective decal at the outward and front side of both the telescoping arm and light mounting bracket. Place one
red and orange Reective Decal on the rearward end of the telescoping arm and light mounting Bracket. Place the red reective
decal directly above the orange decal.
14. The main wiring harness should already be installed in the main frame base and connected to the 2-to-1 harness extension attached
to the rear of the main frame base. Connect each light to the 2-to-1 harness extension using the light wiring harness. Using the
enclosed self-tapping screws, secure the wire cover over the light wire harness along the upper bar.
If equipped with brakes:
15. Secure the break away kit and bracket to the front, right side of the main frame. Secure the break away switch to the top of
the gooseneck. Run the black and blue wires through the adjacent grommet and extend to the rear of the gooseneck.
16. Using a self-tapping screw, attach the white wires from the break away kit and the main wiring harness to the main frame.
17. Connect the blue wire from the break away kit to the blue wire on the break away switch. Connect the black wire on the break
away kit to the black wire on the main wiring harness. Connect the black wire on the break away switch to the light blue wire
on the main wiring harness.
Set-Up Instructions

14
Set-Up Instructions
Placing the Red and Silver Reective Decals (Highway Version)
• Place the reective red and silver decals so that they are represented on at least half of the overall length of the transport. On the left
side of the transport, place the decals on the upper bar. On the right side of the transport, place the decals on base unit main frame,
and at the back of the unit on the upper bar, as shown below.
Placing the Amber, Red and Orange Reective Decals (Ag Version)
• Place the decals on the main frame and the light bar, as shown below.
Installing the Safety Chain Around the Ball Hitch Axle Weldment
• Bolt the ring end of the safety chain to the underside of the goose-neck using a 3/4” x 5” Gr8 bolt and 3/4” locknut. Loop the chain
around the strap weldment located on the back side of the front axle.

15
Description Part No.
1 6-10 Ton Inner Hitch Tongue Weldment (IT-610NS) JM0027696
2Flapper Weldment (10T) JM0030414
3 Torsion Flex Trail-Blazer Inner Tongue Ball Hitch JM0028697
4 Trail-Blazer - Outer Hitch Tongue Weldment JM0030470
5 Hitch Extension Stop Spacer for 1-1/4”Bolt JM0027776
6 7/8”-9 x 2-1/4”Gr5 Z Hex Bolt JM0016685
7 2-1/4”Double Ended Spindle - Trail-Blazer Dolly JM0030465
8 Compression Spring (1” x 1-3/4”) for Door Assembly & Tongue Latch JM0001688
9 1”x 5-3/4” Flapper Pivot Shaft - Case Hardened and Zinced (LS-610) JM0027732
10 1/4” x 1-3/8” Roll Pin JM0009896
11 Spacer Blocks, 2-1/2”, 6-15 Ton (SB-212) JM0003032
12 1/2”x 7” Lynch Pin JM0030476
5
4
2
1
3
12
10
911
8
Standard Dolly

16
Torsion Dolly
2
4
1
3
5
7
10
6
9
8
11
13
12
Description Part No.
1 Torsion Flex Trail-Blazer Inner Tongue Clevis JM0030636
2 Front Torsion Dolly Axle with Brakes TB6000 (6-bolt) JM0020674
2 Front Torsion Dolly Axle with No Brakes TB6000 (6-bolt) JM0074126
3Flapper Weldment (10T) JM0030414
4 Torsion Flex Outer Tongue JM0028770
5 Torsion Flex Trail-Blazer Inner Tongue Ball Hitch JM0028697
6 Compression Spring (1” x 1-3/4”) for Door Assembly & Tongue Latch JM0001688
7 Spacer Blocks, 2-1/2”, 6-15 Ton (SB-212) JM0003032
8 1/4” x 1-3/8” Roll Pin JM0009896
9 1”x 5-3/4” Flapper Pivot Shaft - Case Hardened and Zinced (LS-610) JM0027732
10 1/2”x 7” Lynch Pin JM0030476
11 5/8”-11 x 6”Gr8 Z Hex Bolt JM0001603
12 5/8”-11 Gr2 Z Centerlock Hex Nut JM0002146
13 Spacer For Torsion Flex Trail-Blazer Tongue JM0021680

17
TB-6000 Rear Axles
15
12 131110 147 8 964 531 2 9
Description Part No.
1 Rubber Plug for Dust Cap JM0039538
2 Dust Cap for EZ Grease (7,000lb) JM0035957
2 Aluminum Wheel Dust Cap JM0049437
3 9/16”-18 Conical Lugnut (4WS) (ST) JM0008525
3 9/16 RH 7/8 Hex 2.40 XL (Lug Nut to Aluminun Wheel) JM0044721
4 Spring Steel Retaining Clip JM0051458
5 Special 1”Jam Nut for 5.2k, 7k Axles JM0035955
6 D Washer (1” ID) JM0039578
7 14125A Roller Bearing JM0039542
8 Bearing Cup for Superior Gearbox (14-20”) (414276) JM0025077
9 7K Hub-Drum with Studs, Nuts and Races JM0041461
10 Stud 9/16”-18 x 2-13/16” JM0020625
11 Cup, Large Inner, 12 Ton, 25520 JM0018102
12 Tapered Bearing Cone 25580, 12 Ton JM0018104
13 2-1/4”ID Grease Seal 10-36 JM0035951
14 RH Brake Assembly Complete for SpeedTender (ST375RAC) JM0035974
14 LH Brake Assembly Complete for SpeedTender (ST375LAC) JM0035973
15 7,000 lb. Axle with Brakes JM0001957
16 7,000 lb. Axle without Brakes JM0074127

18
TB-8000 Rear Axles
Description Part No.
1 Rubber Plug for Dust Cap JM0039538
2 Dust Cap for EZ Grease (7,000lb) JM0035957
2 Aluminum Wheel Dust Cap JM0049437
3 9/16”-18 Conical Lugnut (4WS) (ST) JM0008525
3 9/16 RH 7/8 Hex 2.40 XL (Lug Nut to Aluminun Wheel) JM0044721
4 Spring Steel Retaining Clip JM0051458
5 Special 1” Jam Nut for 5.2k, 7k Axles JM0035955
6 D Washer (1” ID) JM0039578
7 14125A Roller Bearing JM0039542
8 Bearing Cup for Superior Gearbox (14-20”) (414276) JM0025077
9 7K Hub-Drum with Studs, Nuts and Races JM0041461
10 Stud 9/16”-18 x 2-13/16” JM0020625
11 Cup, Large Inner, 12 Ton, 25520 JM0018102
12 Tapered Bearing Cone 25580, 12 Ton JM0018104
13 2-1/4” ID Grease Seal 10-36 JM0035951
14 RH Brake Assembly Complete for SpeedTender (ST375RAC) JM0035974
14 LH Brake Assembly Complete for SpeedTender (ST375LAC) JM0035973
15 8,000 lb. Axle with Brakes JM0051046
16 8,000 lb. Axle without Brakes JM0074128
15
12 131110 147 8 964 531 2

19
7k Idler Hub
12
12
8910 11
4
36
57
1513 14
Description Part No.
1 Seal 18823 (Type A) for G783 (27001500) JM0003223
2 Tapered Bearing Cone 25580, 12 Ton JM0018104
3 14125A Roller Bearing JM0039542
4 1” USS Flat Washer JM0003063
5 1”-14 Gr2 Z Castle Hex Nut JM0002139
6 Cotter Pin (for 1”x 3-2/5” Clevis Pin) JM0003064
7 Grease Cap (Solid) for 7k Idler Hub JM0058750
8 Cup, Large Inner, 12 Ton, 25520 JM0018102
9 Stud 9/16”-18 x 2-13/16” JM0020625
10 9/16”-18 Conical Lugnut (4WS) (ST) JM0008525
11 Bearing Cup for Superior Gearbox (14-20”) (414276) JM0025077
12 7k Idler Hub with Studs, Nuts & Races JM0058743

20
Header Mounts and Tie-Down Assembly
7
10
8
5
6
9
11
3
12
4
13
1
2
18
17
16
2
4
15
14
Description Part No.
1 Removable Header Stop Gusset JM0003075
2 Upper Header Wagon Mount JM0014351
3 3/16”x 2-1/2” Hair Clip Pin (316HP) JM0001657
4 Low Prole Bottom Mount Weldment 4”x 8” (Front) JM0037707
5 5/8”-11 x 6-1/2”Gr5 Z Carriage Bolt JM0001651
6 3/4” L Pin (10-9/32” Length) JM0003076
7 1/2”-13 Gr2 Z Centerlock Hex Nut JM0001511
8 Tie-Down Bracket 4”x 8” JM0058789
9 1/2”-13 x 5-1/2”Gr5 Z Hex Bolt JM0001498
10 2”Tie-Down Ratchet (10,000 lb) (RA-1) JM0003084
11 5/8” USS Flat Washer JM0003073
12 Header Saddle Mount Bolt (Coupler) JM0001653
13 Clamp Handle Assembly (CHA2) JM0001656
14 Extra Low Prole Mount 4”x 8” (Front) JM0055120
15 Extra Low Prole Mount 4”x 8” (Back) JM0055119
16 Low Prole Bottom Mount Weldment 4”x 8” (Back) JM0030696
17 High Prole Bottom Mount Weldment 4”x 8”(Front) JM0055116
18 High Prole Bottom Mount Weldment 4”x 8”(Back) JM0045643