Jandy Pro Series TruClear User manual

TruClear™
Chlorine Generating System
Quick Start Guide
←Top Left Mounting Indicator Power Pack Mounting Template
Use this template to drill holes for mounting the power pack
Top Right Mounting Indicator →
Use Copper Conductors Only – Rated for 90°C Minimum
Pool Pump
TO EARTH
BONDING POINT
POOL PUMP TIMER
3
12
6
9
240 VAC
CIRCUIT BREAKER
PANEL
TO CELL
GROUND
LINE 1
LINE 2
BLK
GRN
LINE 2 LINE 1
GROUND (CHASSIS)
RED
TO EARTH
BONDING POINT
Wiring Diagram
Control Panel
Important Safety Instructions
All electrical work must be performed by a licensed electrician and conform to all national,
state, and local codes. When installing and using this electrical equipment, basic safety
precautions should always be followed, including the following:
WARNING
EQUIPMENT UNDER PRESSURE: Always turn pump off prior to installing or servicing the
power pack or cell. Your pump/filter system is operated under pressure and the pressure must
be released before you begin work. Please see your pump/filter owner’s manual for further
instructions.
WARNING
To reduce the risk of electric shock, fire or injury, service should only be attempted by a qualified pool
service professional.
WARNING
Jandy
®
Pro Series chlorine generating devices are designed for domestic (residential) swimming
pool use only. Contrary use could affect performance, void warranty, and may result in property
damage, serious injury, or death.
• Operating a chlorine generator without water fl owing through the cell may cause a build up
of fl ammable gases, resulting in fi re or explosion.
• Keep equipment out of reach of children.
• A damaged supply cord should only be replaced by the manufacturer, service agent or
electrician.
• When installing and using this electrical equipment, always follow basic safety precautions.
• Before performing installation, disconnect all power.
• Connect to a circuit that is protected by a
ground-fault circuit interrupter (GFCI).
• Do not install within an outer enclosure or beneath the skirt of a hot tub or spa.
WARNING
Installation must be done in accordance with the National Electrical Code®(“NEC®” or NFPA-70®)
in the US, the Canadian Electrical Code (“CEC” or C22.1) in Canada, and/or any other local and
national installation codes.
RISK OF ELECTRIC SHOCK, FIRE, PERSONAL INJURY, OR DEATH. Connect only to a branch
circuit that is protected by a ground-fault circuit interrupter (GFCI). Contact a qualified electrician
if you cannot verify that the circuit is protected by a GFCI. Make sure such a GFCI is provided by
the installer and should be tested on a routine basis. To test the GFCI, push the test button. The
GFCI should interrupt power. Push the reset button. Power should be restored. If the GFCI fails to
operate in this manner, the GFCI is defective. If the GFCI interrupts power to the pump without the
test button being pushed, a ground current is flowing, indicating the possibility of electrical shock.
Do not use the device. Disconnect the device and have the problem corrected by a qualified
service representative before using.
A green/yellow grounding wire is provided inside the power pack. To reduce risk of electric shock,
connect the ground wire to the grounding wire that is supplying power to the unit.
WARNING
The power pack must be interlocked/interconnected with the pool pump motor power source to
ensure that the chlorinator only operates when the pool pump is operating.
H0471000_REVB
This controls the operational mode of the chlorinator between
auto and standby.
• In Auto mode, the system will produce chlorine when the
system is powered and when it detects fl ow through the cell.
• In Standby mode, the system will NOT produce chlorine,
even when the pump is running and the system detects fl ow
through the cell.
In normal operation, the up and down arrows are used to
set the output level of the chlorinator. The output should
be adjusted in order to achieve the desired Free Available
Chlorine level of 2-4 ppm.
The back/save button will save any changes you have made
in the menu and send you back to the previous menu screen.
The select button will scroll through and open any available
parameters for editing.

←Top Left Mounting Indicator Power Pack Mounting Template
Use this template to drill holes for mounting the power pack
Top Right Mounting Indicator →
FOR YOUR SAFETY - This product must be installed and serviced by a contractor who is licensed and
qualifi ed in pool equipment by the jurisdiction in which the product will be installed where such state
or local requirements exist, the maintainer must be a professional with suffi cient experience in pool
equipment installation and maintenance so that all of the instructions in this manual can be followed
exactly. Before installing this product, read and follow all warning notices and instructions that accompany
this product. Failure to follow warning notices and instructions may result in property damage, personal
injury, or death. Improper installation and/or operation will void the warranty. Improper installation and/
or operation can create unwanted electrical hazard which can cause serious injury, property damage, or
death. Turn off all circuit breakers required in order to prevent the possibility of electric shock.
Installation and operation manual (H0470600), available online at
www.ZodiacPoolSystems.com or by calling:
USA: 1-800-822-7933 | CANADA: 1-888-647-4004 | AUSTRALIA: 1800-688-552
Installing the Power Pack
1. Ensure placement of the cell and the power pack will meet all the installation
requirements outlined in the Installation Manual.
2. Determine the desired location on the wall to mount the Power Pack.
3. Mark and drill the top two holes in the wall, using the template provided on
the right hand side of this Quick Start Guide. The distance from the center of
the two holes is 10 inches. Use a level and the template to locate the exact
position of the holes.
Installing the Cell
1. Determine the desired location for the cell as the last piece of equipment before
the return inlet to the pool, on a pipe segment at least 16 inches long. The cell
must be mounted upright on pipe which runs within ± 5º of level (parallel to the
ground). The cell cannot be mounted on a vertical, or sloping pipe.
2. Make the appropriate cuts in the pipe where you will be installing the cell. The
gap between the cuts should be 6 inches for a standard installation and 14.5
inches for the retrofi t installation.
Wiring the Power Pack to the Power Source
1. Wire power pack to pool pump power source using 12
AWG (3.3 mm2) insulated wire and conduit. Wire the power
pack to the LOAD side of the pool pump timer relay so that
the chlorinator can only come on when the pool pump is
turned on. See Wiring Diagram.
2. Remove the electrical mounting plate that feeds the power
cable to the power pack.
3. Feed the power cable through the mounting plate.
4. Connect the conduit to the mounting plate.
5. Make the wire connections. Note: The green (or Green/
Yellow) wire should be connected to ground.
6. Place all of the wire connections and cables inside the
power pack and secure the mounting plate tightly.
7. Plug the cell into the power pack.
3. Remove the cell from the housing and plumb the housing into the pipe, making
sure that the fl ow indicator arrows on the housing match the fl ow direction of
the water. It must be mounted upright and horizontally, with the cable exiting the
top and facing upward. Pipes must be clean and dry before gluing.
4. Let the system dry per instructions provided by the glue manufacturer. When
the glue is dry, start the system and check for proper water fl ow.
4. Drive the screws into the holes and hang the Power Pack from the top two
holes of the backplate .
5. With the Power Pack in place, mark the position of the bottom two holes.
6. Remove the Power Pack, drill the bottom two holes and place the screw
anchors in position.
7. Mount the Power Pack by hanging it from the top two screws already in
place, then drive in the two bottom screws to complete the installation.
1
2 3
Standard InstallationMust be horizontal with
cell window facing up
Retrofi t Installation