Jansen GTS-1500E User manual

Wood Shredder Chipper
Owner’s Manual

2
Contents
General
1. Limitations of use…….............................................................................................................4
2. Specification of use …………………………………………………………………………………4
3. Description of the machine…………………………………………………………………………4
4. Symbols……………………………………………………………………………………………....6
Working with the shredder
1. Safety and technical remarks………………………………………………………………………7
2. Before operating the machine ……………………………………………………………………10
3. Starting and operating the machine…………………………………………………………...…10
4. Transportation……………………………………………………………………………………....12
Maintenance and checks……………………………………………………………………………...12
Problems and solution…………………………………………………………………………………13
Assembly instruction………………………………………………………………………….……14-16
Technical specifications……………………………………………………………………………….17
Spare parts drawing……………………………………………………………………………………18
Spare parts list………………………………………………………………………………………19-20

3
General
1. Intended use
The shredder is designed solely for shredding/chipping
all kind of newly cut tree branches of diameter up to 8.5 cm.
2. Restrictions
You should not use the shredder for shredding/chipping metal, stones, plastics. if you are going
to shred tree roots check that the diameter is less than 8.5 cm and remove all earth, sand
stones.
Before using the machine for the first time, check the maximum engine speed by screwing in/out
the screw which controls the position of the throttle lever so that it is positioned as in the diagram.
(fig.3) After the first hour’s use check that the bolts of the blades and counter blade are firmly
fixed and that the gap between blades and counter blade is 0.5mm(half a millimeter). Adjust in
the slots necessary and fix the bolts.(fig.2a,ab)
3. Description of the machine
The shredder is a machine for shredding/chipping newly cut wood. The rotor has 2 blades each
with a 30 cm width and is powered by a gasoline engine. Transmission is through two parallel
drive belts. The shredded wood or chips are discharged through the output tube by the
centrifugal force of the rotor. Because of the angle of the blades and the positioning of the
counter blade branches are pulled inside the machine automatically and feeder belt is
required.(fig.1)
8.5cm

4
Output pipe
Input pipe
Protection
rotor axe
Rotor
Engine
Handlebar
Emergency Stop
Fig.1

5
4. Symbols
N.B.: Before use, make sure that the manual has carefully read. Because familiar with the controls
so as to use the machine correctly. Obey all safety instructions!

6
Working with the shredder
1. Safety and technical remarks
1.1. The user should be 18 years old or more.
1.2. The machine should be positioned on a horizontal. Firm surface.
1.3. User must wear safety gloves (not provided with this unit), ear-protection and safety goggles.
(fig.4)
1.4. When working in a confined space, always make sure there is sufficient ventilation and
lighting, in order to reduce the risk of suffocation and injury.
1.5. Only one person at a time should operate the machine.
1.6. Pieces jamming the input tube can only be removed safely when the engine is stopped and
blocked. If necessary, unbolt and tip the input and output tubes to facilitate access to the
rotor. Use a wooden pole to remove pieces stuck in the rotor. Never use your
hands.(fig.6-8)
1.7. Never leave the machine running unattended.
1.8. Changing the blades of the rotor or the counter blade and checking blade bolts should only
be done when the engine and rotor are stopped, the spark plug cap is removed and the
rotor is blocked.
1.9. After one hour of use always check that all bolts and nuts are still tightened properly. If not,
tighten them again or bring the machine back to your dealer/service-point.
1.10. Use only original parts for maintaining your shredder, otherwise the warranty will be void.
1.11. The shredder can only be repaired by a skilled dealer/service-point.
1.12. The shredder exceeds 90 dBA during operation. Therefore all users and onlookers must
wear ear-protection.
1.13. Before use, make secure that the bolts on the fixed blade are firmly fixed. Check after one
hour that the bolts still are firmly fixed (just first time).

7

8
2. Before operating the machine
Make sure the machine stands firmly on the ground and does not tilt in any way. The danger
zone on the output of the machine must be respected, in order to avoid serious injury by chips
thrown out of the output tube. chips can be thrown a distance of 12 meters, so onlooker must
remain behind the direction of throw or at least 12 meters away from the output tube.
Before using the machine for the first time, check the maximum engine speed by screwing in/out
the screw which controls the position of the throttle lever so that it is positioned as in the
diagram.
After the first hour’s use check that the bolts of the blades and counter blade are firmly fixed and
that the gap between blades and counter blade is 0.5mm (half a millimeter ). Adjust in the slots if
necessary and fix the bolts.
3. Starting and operating the machine
Start the engine at half throttle and let it warm up for about 3 minutes. (for proper use of the
engine on should also read the attached manual). Then put the engine on full throttle.(fig.9,10)
Put the branches in the input tube and when you feel they are pulled in by the rotating blades, let
the branch go. Do not hang on to the branch, the branch will be pulled in by the machine by itself.
Side branches with a diameter exceeding 3 cm should be sawn or cut off and shredded
separately.
Warning!
In case of emergency or any doubt, immediately activate the safety switch (red knob) to be found
by the engine.(fig.11)
Before starting the engine check that the bolts holding the input and output tubes are fully
tightened.(fig.12,13)

9

10
4. Transport
Before moving the machine, stop the engine!
Maintenance and checks
All technical check-ups and maintenance should be done with the engine shut off and the spark
plug cap removed from the spark plug.
While cleaning the shredder, never spray the bearing with a high pressure washer! It could
cause water to enter the bearings which will cause damage to the machine; (this is not covered
by warranty). The two grease nipples on the rotor require lubricating once a year or every 500
hours.
Before putting the shredder into storage grease or oil the bearings, blades and rotor to protect
against corrosion.
1. Points to be checked
2. Cleaning the machine
For engine maintenance refer to the engine manufacturers engine manual.
Note that the first engine oil change is after 5 hours use.
Attention！
Adjust the belt at good tightness by moving the Engine after every 10 hours use.

11
Problem & solutions
Problem
Cause
Solution
The shredder does not
perform properly: the
wood is not pulled in by
the machine itself. The
chips do not have the
same size.
-the blades are worn too
much
-the diameter of the
branches inserted into the
machine is too large
-there is too big a gap
between the fixed blade
and the counter blade:
correct gap is 0.5 mm (half
a millimeter)
-change or sharpen the blades and
counter-blade. Note that the blades are
sharpened on both edges so they can be
reversed.
-shut the engine off and remove the branch
that is too thick
-adjust the gap between the blade and the
counter-blade in the slots
The engine does not
start/ the engine shuts
off by itself
-electrical problem whit
the engine
-no fuel
-no or not enough oil in the
engine (the oil should be
level with the threads of
the fillr hole.)
Check that
-the input tube is correctly fitted and the
bolts are tight
-put the start-switch of the engine “on”
-de-activate the emergency switch (turn the
knob)
-check oil and fuel levels
-contact your dealer
Important : screw back the blade bolts.
The rotor jams
The engine will not start/
turn because the rotor is
jammed.
-the diameter of the
branch is too big
-there are unacceptable
materials such as stones
or metal in the input tube
-a length of branch
remains in the rotor
remains in the rotor after
the engine was last
stopped.
-shut off the engine, remove the spark plug
cap and turn the rotor counter-clock-wise.
Use a wooden stick to turn the rotor and to
remove the material from the rotor and
input tube.
If necessary, remove the cap of the bearing
housing and rotate the rotor axle with a
spanner.
If necessary, remove the input or output
tube to facilitate access to the rotor.
Check the sharpeness of the blades and
counter blade and replace them if
necessary.
Important: screw back the blade bolts.

12
UNPACKING
When unpacking, check to make sure all the parts shown on the below diagram are included.
2 pcs

13
MACHINE COMPONENT DEFINITION
1. Shredder Hopper 1 PC
2. Wheel 2 PCS
3. Inlet Hopper Assembly 1 PC
4. Outlet Hopper Assembly 1 PC
5. Tow Bar 1 PC
6. Handle Connecting Pipe 1 PC
7. Handle 1 PC

14
ASSEMBLY INSTRUCTION
Step 1: Attach and lock the wheel assembly(#30) and base(#22) using hex bolt M8x25(#53),lock
washer Ø8(#54) and Flat Washer(#55).

15
Step 2: 1.Secure the inlet hopper assembly(#4) to the roller cover plate assembly (#3) using hex
bolt M8x20(#75),lock washer Ø8(#54), big flat washer(#40).
2. Secure the Outlet Hopper Assembly (#2) to the roller cover plate assembly (#3) using
hex bolt M8x16(#39),lock washer Ø8(#54), big flat washer(#40).

16
Step 3: 1.Lock hand grip (#21),base(#22), roller base assembly(#18) using hex bolt
M10x65(#67),flat washer Ø10 (#49),lock washer Ø10(#42) and nylon lock nut (#50).
2. Lock hand grip (#28) and base (#22) using hand wheel (#26).
3. Secure the tow bar (#20) to the hand grip (#21), then secure hitch pin (#63) using R
pin(#64), the other side secure hitch pin(#33) using R pin (#64).

17
Technical specifications
Engine: 4 stroke
Maximum rpm: 3600
Fuel: lead free petrol
Shredding system: 2 blades on rotor and 1 counter-blade on the chassis. Blades are
sharpened on both edges so they can be reversed. Gap between blades and
counter-blade : 0.5mm (half a millimeter)
Transmission : twin V belts running in parallel
Dimensions:
-Max. length: 231 cm
-Max. height: 150 cm
-Max. width: 80 cm
-Weight: 171.5 kgs

18
PARTS DRAWING

19
PARTS LIST
Ref#
Drawing No.
Description
Qty
1
CPR150-00003
Frame
1
2
CPR150-07000
Outlet Hopper Assembly
1
3
CPR150-03000
Roller Cover plate Assembly
1
4
CPR150-08000
Inlet Hopper Assembly
1
5
CPR150-00008
Mound Layer
1
6
CPR150-00014
Inlet Hopper Rubber
1
7
CPR150-00006
Blade
2
8
CPR150-01000
Roller Assembly
1
9
CPR150-00007
Spacer
2
10
CPR150-00016
End Cap
1
11
CPR150-00005
Striker Plate
1
12
CPR150-00013
Belt Pulley Shroud
1
13
SPA1782
Triangle Belt
2
14
CPR150-06000
Belt Pulley Shroud Assembly
1
15
CPR150-00010
Large Belt Pulley
1
16
CPR150-00012
Small Belt Pulley
1
17
CPR150-10000
Shield Mounting Plate Assembly
1
18
CPR150-02000
Roller Base Assembly
1
19
YQ-JD15AE-H
15HP Engine
1
20
CPR150-05000
Tow Bar
1
21
CPR150-12000
Handle Connecting Pipe
1
22
CPR150-04000
Base
1
23
CPR150-13000
Battery Box
1
24
CPR150-00015
Rubber Cushion
1
25
Battery 12V 18AH
1
26
T251-60000
Hand Wheel
2
27
CPR150-15000
Scram
1
28
CPR150-09000
Hand Grip
1
29
CPR150-00011
Bearing Block
2
30
N030-10000
Wheel Assembly
2
31
9603-6304
Deep Groove Ball Bearing
4
32
9308-52000
Lock Retainer Ring
2

20
33
CPR150-00002
Hitch Pin
1
34
N510-00019
Wing Nut M6
1
35
9101-06016-DX8.8
Hex Bolt M6x16
12
36
9301-06000-DX
Flat Washer Ø6
18
37
9206-06000-DX
Nylon Lock Bolt M6
7
38
9302-06000-DX
Large Flat Washer Ø6
9
PARTS LIST
Ref#
Drawing No.
Description
Qty
39
9101-08016-DX8.8
Hex Bolt M8x16
3
40
9302-08000-DX
Big Flat Washer Ø8
8
41
9101-10016-DX8.8
Hex Bolt M10x16
5
42
9306-10000-DX
Lock Washer Ø10
34
43
9101-06020-DX8.8
Hex Bolt M6x20
5
44
9101-10025-DX8.8
Hex Bolt M10x25
18
45
GB/T7810-1995
Bearing
2
46
CPR150-00004
Blade Protector
2
47
9306-06000-DX
Lock Washer Ø6
12
48
9101-10035-DX8.8
Hex Bolt M10x35
8
49
9301-10000-DX
Flat Washer Ø10
29
50
9206-10000-DX
Nylon Lock Nut M10
14
51
GB/T1096-2003
Key
1
52
9301-08000-DX
Flat Washer Ø8
1
53
9101-08025-DX8.8
Hex Bolt m8X25
10
54
9306-08000-DX
Lock Flat Ø8
21
55
M010-00009-DX
Flat Washer
4
56
GB/T1096-2003
Key
1
57
9101-08012-DX8.8
Hex Bolt
7
58
CPR150-00009-DX
Baffle
1
59
9206-08000-DX
Nylon Lock Nut m8
8
60
9101-10080-DX8.8
Hex Bolt M10x80
4
61
9201-10000-DX
Hex Nut M10
4
62
9114-10045-DX
Bolt M10x45
4
63
CPR150-00001
Hitch Pin
1
64
N021-00004
R Ring Ø3
2
65
9105-10020-DX8.8
Inner Hex Screw M10x20
5
66
CPR150-14000
Engine Protector Assembly
1
67
9101-10065-DX8.8
Hex Bolt M10x65
2
68
9107-04016-DX
Screw M4X16
2
69
70
9301-04000-DX
Flat Washer Ø4
2
70
9206-04000-DX
Nylon Lock Nut M4
2