Javo Matrix User manual

User Manual
Original document
version 2016-2
Matrix
Javo BV
PO Box 21
2210 AA Noordwijkerhout
Holland
T: [phone]
F: [phone]
[email protected]
www.javo.eu
© All rights reserved
The information provided herein may not be reproduced and/or published in any form, by print, photo print, microfilm or any other means
whatsoever (electronically or mechanically) without the prior written authorisation of JAVO BV.

User Manual Javo Matrix
Version 2016-2 1
Preface
This user manual is written for anyone working on or with the machine. Before working on or with the machine, first
read this manual.
This user manual contains important instructions / information on how to use the machine in a safe, professional
and economical way and must always be available where the machine is used.
In addition to this user manual, the mandatory rules and regulations for accident prevention and environmental
protection in the country and place of use of the machine must also be observed.
This user manual contains information on the operation of the machine with all the possible options. Use only the
information that applies to your machine. Depending on the intensity of use and customer requirements, this
machine can be equipped with various options. Contact your sales consultant.
Supplier details if not directly supplied by Javo
BV. Dealer stamp:
Javo BV is not responsible for any errors in this manual or the consequences thereof.
Javo BV is not liable for damage or consequential damage caused by operating errors, lack of expert maintenance and any use other than
described in this manual.
The liability of Javo BV also expires once modifications or additions are made without written permission of Javo BV.
This machine is suitable for process and environmental conditions as stated in section "Specifications and Tolerances" of this manual. Any
other use is not authorized by Javo BV and this allows the operator and / or its environment at risk.

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Table of contents
1Technical specifications and tolerances .........................................................................................................4
1.1 Type plate.......................................................................................................................................................... 4
2Safety...........................................................................................................................................................5
2.1 Provisions .......................................................................................................................................................... 5
2.2 Safety devices on the machine ......................................................................................................................... 6
2.3 Explanation of icons and symbols..................................................................................................................... 6
3Description of the manchine .........................................................................................................................7
...................................................................................................................................................................................... 7
3.1 Machine overview............................................................................................................................................. 7
3.2 Outline drawing with main dimensions ............................................................................................................ 8
3.3 Options.............................................................................................................................................................. 9
3.4 Operation .......................................................................................................................................................... 9
3.5 Machine workstations....................................................................................................................................... 9
3.6 Controls........................................................................................................................................................... 10
4Transport ................................................................................................................................................... 11
5Mounting, installation and commissioning .................................................................................................. 12
5.1 Placement .......................................................................................................................................................12
5.2 Facilities to take care of by the user .............................................................................................................12
5.3 Mounting / Connecting................................................................................................................................... 12
5.4 Placing format-set plates ................................................................................................................................ 13
5.5 Set height of format-sets ................................................................................................................................13
5.6 Check rotation direction .................................................................................................................................13
5.7 Check elevator chain tension..........................................................................................................................14
5.8 Check substrate conveyor tension.................................................................................................................. 14
5.9 Set substrate conveyor speed......................................................................................................................... 14
5.10 Set compactor height...................................................................................................................................... 15
5.11 Set substrate slide height................................................................................................................................ 15
5.12 Set brush height .............................................................................................................................................. 15
6Operation................................................................................................................................................... 16
6.1 Start.................................................................................................................................................................16
6.2 Stop ................................................................................................................................................................. 16
6.3 Emergency stop...............................................................................................................................................16
7Maintenance .............................................................................................................................................. 17
7.1 Required tools and equipment ....................................................................................................................... 17
7.2 Preventive Maintenance................................................................................................................................. 17
7.3 Elevator cleaning............................................................................................................................................. 18
7.4 Test safety circuit ............................................................................................................................................18
7.5 Fault list........................................................................................................................................................... 18

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7.6 Drawings and schemes.................................................................................................................................... 19
7.7 Spare parts ...................................................................................................................................................... 19
7.8 JavoNet............................................................................................................................................................ 19
7.9 Customer support and advice......................................................................................................................... 19
8Disposal of machine or machine parts ......................................................................................................... 20
9EG-conformity statement............................................................................................................................ 20

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1Technical specifications and tolerances
This machine is intended to be used for filling trays automatically with substrate only. This machine is meant for
processing trays, substrate and other materials that are described in this manual only. Detailed operation of the
machine is described in section "Operation".
This machine may be used only within the limits for specifications and tolerances of the order, on the
assembly drawing and indicated in this manual. If the machine is used outside these specifications, Javo BV
can not take responsibility for this machine.
This machine is intended for products as agreed in the order confirmation only. To ensure the proper
operation of this machine, only products with specifications and tolerances as specified in the order may be
used.
Do not use the machine for purposes other than the intended purpose of Javo BV. This can lead to damage
and danger to the operator and its environment.
This machine is CE marked. When placing multiple machines in one line, the entire line must be properly CE
marked before using this machine. Untill proper CE Marking of the line is carried out, commissioning of this
machine is prohibited.
Specifications
Machine appropriate for
Pots in trays
Tray length < 600 mm
Tray width < 400 mm
Tray height 55-200 mm
Capacity
*450 strokes per hour
Voltage
**400Volt 50Hz 3~+N+ PE
Machine connection
16A 5pole CEE connector
Power consumption
4 kW
Weight
± 1200 kg
Dimensions (LxWxH)
5000x3400x1935 mm
Height conveyor
.. mm
Content substrate bin
700 Litre
Conveyor-belt in
1500x400mm
Conveyor-belt out
2500x400mm
Format-set
6 plates
Year of construction
See type plate
Type product
As agreed in the order confirmation.
* Several crates per stroke possible
** Other possible in consultation
1.1 Type plate
The type plate is placed onto the main cabinet door.

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2Safety
This machine is built according the state of the art technique and the accredited safety regulations. Despite
this, the body and life from the user or third parties can be in danger when using it. There could also arise
damage to the machine or other goods when using it.
This machine is CE marked. When placing multiple machines in one line, the entire line must be properly CE
marked before using this machine. Untill proper CE Marking of the line is carried out, commissioning of this
machine is prohibited.
2.1 Provisions
1. Operation and maintenance of this machine must be performed by qualified personnel in compliance with
warnings on the machine and in accordance with the user manual. Keep children and other (unauthorized)
persons away while using machine.
2. This machine is suitable for process and environmental conditions as stated in section "Specifications and
Tolerances" of this manual only. Any other use is not authorized by Javo BV and this allows the operator and /
or the environment at risk.
3. It is prohibited to modify this machine, without prior written approval of Javo BV.
4. Thermal fuses and torque limiters may not be set different upon delivery of the new machine. The thermal
circuit breakers should never be used to turn on / off the machine.
5. This machine should be installed so that there is sufficient space remaining for providing safe instructions and /
or performing maintenance and / or inspections. Put the brakes on the castors before the machine is turned on.
6. Keep the work area clean and well lit. Cluttered or dark areas invite accidents.
7. This machine is not suitable to be used outside. Electrical components are only splashproof. Keep the machine
away from rain and moisture. When using the machine in a humid environment is unavoidable, you should use
an RCD.
8. Keep hands, hair, loose clothing and / or jewelry away from moving parts of the machine. Wear appropriate
clothing without loose parts. Wear non-slip work shoes.
9. As long as the machine is on, no connection or safety devices may be removed. The machine may only be used
when all protective devices and safety-related facilities are available and ready for use.
10. The automatic moving arms move trays in and out the filler, are pinnate suspended to avoid serious injury when
touched. Nevertheless it is possible to get injured when touching. Stay away from moving parts while the
machine is turned on.
11. Do not stand on the machine when it is operating.
12. Never move the machine if the power cable and / or pneumatic supply is still connected.
13. Prescribed checks and maintenance in the user manual must be observed.
14. Allow the machine to be serviced and repaired by qualified personell only with original replacement parts.
15. In addition to the user manual, generally applicable statutory and other regulations regarding accident
prevention and environmental protection have to be respected. This is also referred to handling of personal
protective equipment.
16. Inform operating personnel before start maintenance. Interrupt if possible the power (mains), before start
machine investigation or maintenance by turning off the main switch and locking the main switch. Pull the plug
from the wall socket.
a. As work must be done with power supply (mains) voltage on the machine, then arrange an
additional person who can operate the emergency stop.
17. When a machine part is damaged or not working in the prescribed manner, the work must be interrupted
immediately. Resumption allowed only when the machine part is repaired or replaced and checked. Consult
your dealer if the machine is not functioning properly.
18. Machine and / or parts must be disposed in accordance with local laws and regulations.

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2.2 Safety devices on the machine
Caps and doors are screening moving parts. Always place back caps and close doors before the machine is
turned on. Caps and doors should remain closed while operating the machine.
The motors of the machine are protected against overload by thermal switches. These switches are located in the
control box.
2.3 Explanation of icons and symbols
Pictogram
Meaning
Read and understand this manual before using the machine and / or performing maintenance.
Remove Power (mains).
Wear during all work on or with the machine safety shoes and safety glasses.
Wear during cleaning and maintenance work on this machine also safety gloves and protective
clothing.
Warning.
Important points and / or instructions regarding safety and / or injury prevention are marked with
this warning sign.
Dangerous electrical voltage.
Dangerous electrical voltage present.
Risk of crushing.
Danger of moving or rotating parts.
It is forbidden to wear Loose clothing, long hair and / or jewelry nearby moving parts of the
machine.
Trespassing.
Do not rinse control cabinet
Danger of moisture in the cabinet when it is rinsed with water.
Symbols that may be present on this machine
Drill
Direction of movement
Speed ground feeder
(curved)
Speed ground feeder
(straight)
Speed pot belt (curved)
Speed pot belt (straight)
Brush disc Rotofill
Tray belt Rotofill
Rotor Rotofill

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3Description of the manchine
3.1 Machine overview
A. Substrate bin
B. Elevator
C. Exit substrate
D. Substrate entrance in carousel
E. Brush unit
F. Format-set plates exchange position
G. Format-set plate
H. Substrate retour conveyor
I. Tray entrance conveyor
J. Tray exit conveyor
K. Rotor
L. Mitre check (option) (4 focus sensors)
M. Tray check (height check)
A
E
B
I
J
C
D
F
H
G
K
M
L

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3.2 Outline drawing with main dimensions
5000
3400
1935

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3.3 Options
Depending on the intensity of use and customer requirements, this machine can be equipped with various options.
Contact your sales consultant.
Options
Code
Specifications
4 meter 5x1.5 cable incl. 16A plug
900965
10mtr 5x1.5 cable, incl. plug and connector
901467
20mtr 5x1.5 cable, incl. plug and connector
901201
Substrate bin increase
JMTX GB OPZ
Format-set (6 plates) for other tray dimensions
or other tray pattern
JMTX PB FOR
Machine in 2 colors (RAL), 1 main color en 1
spot color
JPME DIV KL
Mitre control system
JPME EL VC
Extra power outlet with
constant power supply
JPME EL WCDC
Extra power outlet with
switching power supply
JPME EL WCDG
Application machine without '0' in net
JPME EL ZNUL
Phase sequence protection
JPME EL FB
3.4 Operation
The soil bin is filled with substrate. Substrate is transported with the substrate conveyor to the elevator. The
elevator transports substrate with a conveyor to the rotor.
Trays with are provided through the tray infeed conveyor.
The rotor divides substrate evenly over the full width of the tray, in the cells / pots of the tray. An equal amount of
substrate is divided in all the tray cells/ pots.
The filled tray is transported and passes a substrate slide. At the substrate slide, the excess substrate is removed
from the tray. The tray is then evenly levelled by the brush unit.
The remaining substrate on top of the format-sets is returned to the ground retour conveyor with a brush unit.
Trays are transported further, and finally fed out at the tray exit conveyor.
The machine is equipped with wheels, which makes the machine easy to move.
3.5 Machine workstations
This machine has two operator places; at the start of the infeed conveyor belt, and at the end of the outfeed
conveyor belt.