Jaypro Sports TSP-44 User manual

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-- TSP-44 --
(THE PARK OUTDOOR BASKETBALL SYSTEM)
Installation Instructions
Keep this instruction manual in case you have to contact the manufacturer for replacement parts.
!
!
WARNING
DO NOT ATTEMPT TO ASSEMBLE
THIS SYSTEM WITHOUT CAREFULLY
READING AND FOLLOWING ALL
I N S T R U C T I O N S . B E G I N B Y
I D E N T I F Y I N G A N D T A K I N G
INVENTORY OF ALL PARTS USING
T H E P A R T S L I S T P R O V I D E D .
Call Jaypro Sports Equipment at 1-800-243-0533
during regular business hours for technical support.
www.jaypro.com

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1. 2 Adjustable Wrenches 6. 1-1/16” Wrench
2. MM / Inch Socket Set 7. Tape Measure
3. 24MM Wrench 8. Hammer or Mallet
4. 21MM Wrench 9. Lithium Grease
5. 18MM Wrench 10. Carpenter's Level 7
7. Tape Measure 16. 3/4” x 36” Long Rebar
REQUIRED TOOLS
BEFORE YOU START
Identify and inventory all parts using the checklist boxes that appear on
each page. Be sure to keep the hardware bags and their contents
separate. If any parts are missing call Our Customer Service Department
(800-243-0533).
FAILURE TO FOLLOW THESE SAFETY INSTRUCTIONS MAY RESULT IN SERIOUS INJURY OR
PROPERTY DAMAGE AND WILL VOID THE WARRANTY.
●A minimum of four adults are required to safely assemble the unit.
●The major components of this system have considerable weight. It is recommended that
scaffolding and/or a lift jack be used to hoist the post, outrigger, braces and board into place.
●If using a ladder during assembly, use extreme caution. Follow all warnings and cautions on the
ladder carefully.
●A probability of serious injury exists if this system is not installed, maintained, or operated
properly.
●Before digging, contact the appropriate agency to locate underground power cables, gas, and
water lines. Do not install the system within 20 feet of overhead power lines.
●Climate, corrosion, or misuse could result in system failure.
●If technical assistance is required, contact the manufacturer.
●Most injuries are caused by misuse and /or failure to follow instructions.
●Use caution when using the system.
!
!
SAFETY INSTRUCTIONS

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JAYPRO SPORTS
TSP-44 THE PARK
ITEM
QTY
IMAGE
DESCRIPTION
1
1
4” x 4” SQUARE UPRIGHT POST
2
1
OUTRIGGER
3
2
SUPPORT ARM
4
2
ACTUATOR MOUNTING PLATE
5
1
ACTUATOR (P/N: TSP441)
ITEM
QTY
IMAGE
DESCRIPTION

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ITEM
QTY
IMAGE
DESCRIPTION
6
1
FOOTING PLATE
7
1
3' x 4' x 1/2'' ACRYLIC BACKBOARD
(P/N: LS-44AB)
8
1
PAIR OF BACKBOARD EDGE PADDING
COMES PRE-ASSEMBLE ON BACKBOARD
8
1
RIM GASKET
9
1
UNIVERSAL BREAKAWAY RIM
INCLUDES MOUNTING HARDWARE
(P/N: GBA-548)
ITEM
QTY
IMAGE
DESCRIPTION

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ITEM
QTY
IMAGE
DESCRIPTION
10
1
LYNCH PIN WITH ROUNDED RETAINER
11
1
SAFELY BAR
12
4
J-BOLT WITH PRE-ASSEMBLE HARDWARE
2X M16 HEX NUT
2X M16 WASHER
1X M16 FLANGE NUT
13
2
M16 x 140mm LONG HEX BOLT
14
1
M14 x 120mm LONG HEX BOLT
15
2
M14 WASHER
16
2
M16 LOCK WASHER
17
2
M16 HEX NUT
ITEM
QTY
IMAGE
DESCRIPTION

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ITEM
QTY
IMAGE
DESCRIPTION
18
1
M14 NYLON LOCK NUT
19
2
M16 x 280mm LONG HEX BOLT
20
1
M16 x 200mm LONG HEX BOLT
21
10
M16 WASHER
22
3
M16 NYLON LOCK NUT
23
2
M12 x 55mm LONG HEX BOLT
24
2
M12 x 75mm LONG HEX BOLT
25
8
M12 WASHER
26
4
M12 BLACK FENDER WASHER
ITEM
QTY
IMAGE
DESCRIPTION

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ITEM
QTY
IMAGE
DESCRIPTION
27
4
M12 NYLON LOCK NUT
28
4
PRE-ASSEMBLE HARDWARE
1X M10 HEX NUT
2X M10 WASHER
1X M10 x 38mm LONG HEX BOLT
29
1
SET OF REBAR
4X 1/2” x 36” LONG
30
1
POST PADDING (P/N: PP-66ADJ)
ITEM
QTY
IMAGE
DESCRIPTION
IMPORTANT NOTICE:
1) BEFORE EACH USE CHECK EQUIPMENT FOR PROPER CONNECTING
HARDWARE AND STRUCTURAL INTEGRITY. REPLACE DAMAGED OR
MISSING HARDWARE IMMEDIATELY.
2) USE OF THIS EQUIPMENT OTHER THAN INTENDED, MAY BE HAZARDOUS.
3) ALTERATION OR MODIFICATION OF THIS EQUIPMENT MAY BE
HAZARDOUS AND RESULT IN INJURY. FOR REPAIR OR REPLACEMENT,
CONTACT YOUR DEALER OR JAYPRO SPORTS.

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INSTALLATION TIP / REFERENCE OVERALL VIEW

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Footing:
NOTE: Before digging, call to locate any buried utility lines.
a. Dig a hole 48" deep x 36" across. The edge of the hole should be flush with the edge of
the playing surface. If you live in an area where heavy frost can occur, it may pose a
problem, consult your local building inspector to determine the appropriate hole depth.
NOTE: The hole must be at least 48" deep.
b. There must be at least 3 feet of clearance behind the unit to enable the user to adjust the
height.
c. Mix the concrete according to the instructions on the bags. Note that a thicker mix of
concrete will dry stronger than a thin mix. Pour the concrete into the hole, stopping
approximately 18 inches from the top of the hole.
d. Assemble the ground anchor kit as shown below.
e. Insert the four pieces of 1/2” x 36” rebar into the hole, pushing each piece firmly to the
bottom of the hole. The four pieces should be arranged in a square approximately 8 - 9
inches wide so that each piece of rebar will be positioned surrounding the backstop post.
f. Finish filling the hole to the top with concrete. And insert the ground anchor kit on top of
the concrete.
g. Allow the concrete to cure a minimum of 72 hours before proceeding. In humid climates
or wet weather, allow additional time for the concert to cure.
Ground Anchor Kit:
Thread a M16 Hex Nut onto each of the J-Bolts. Securely tighten the Nuts all
the way down to the end of the threads. Slide the threaded ends of the J-Bots
through the holes in the corners of the J-Bolt Template and secure them with
M16 Hex Nuts as shown. Securely tighten all Nuts at this time.
NOTE: Make sure the curved “J” ends of the J-Bolts are oriented in a rectangular
pattern as shown.

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Install Post:
a. Carefully position the post onto the ground anchor kit, install hardware as shown.
NOTE: Do not tighten the nuts all the way down to the plate at this time.
Install Actuator Mounting Plate:
a. Carefully position the post onto the ground anchor kit, install hardware as shown.
NOTE: Do not tighten the nuts all the way down to the plate at this time.
M16 Hex & Washers
16MM Hex Bolt & Washer
140MM Long
16MM Hex Nut
16MM Lock Washer
16MM Washer
M16 Washers

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Install Outrigger & Support Arms:
a. Lift outrigger over top of post & lower into position.
b. Apply a small amount of grease to the hex bolt.
NOTE: Do not tighten the nuts all the way down to the plate at this time.
Install Safety Bar:
a. Assemble as shown.
M16 Hex Bolt & Washer
200MM Long
M16 Nylon Lock Nut & Washer (Typical)
Safety bar
Lynch Pin
M16 Hex Bolt & Washer
280MM Long

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Install Actuator:
a. Apply a small amount of grease to the hex bolt.
b. Assemble as shown.
M16 Hex Bolt & Washer
280MM Long
M16 Nylon Lock Nut & Washer
14MM Hex Bolt & Washer
120MM Long
14MM Nylon Lock Nut & Washer

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Install Board:
a. Using actuator, lower outrigger to the lowest position.
b. Assemble as shown.
NOTE: Do not tighten the nuts all the way down to the plate at this time.
Black fender washer
Plug hole with M10 hardware.
M12 Hex Bolt & Washer
75mm Long
M12 Nylon Lock Nut & Washer
Black fender washer
12MM Hex & Washer
55MM Long
12MM Nylon Lock Nut &
Washer
Backboard vertical support
Support arms to be on the inside
of backboard vertical support.

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Install Rim / Edge Padding:
a. Assemble rim and edge padding onto the backboard.
Final Adjustments / Plumb Unit:
a. With the rim set at the 10 FT height. Use a carpenter’s level to plumb the face and the
side of the backboard, by adjusting the anchor nuts.
b. Making sure the pole remains perfectly vertical, securely tighten the nuts above the pole.
Hardware provided with rim, refer
to goal instructions
Remove rim cover if applicable
Hardware provided with goal, refer to rim instructions
Rim gasket

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Lower
Raise
Lower
Raise
Labels / Pad:
a. With the rim set at the 10 FT height. Apply labels for height
as shown below.
b. Strap the two piece post pad onto the post.
Maintenance:
a. Lubricate moving joints w/ lithium spray
b. Inspect all hardware for war & tightness
c. Touch up any chips or scratches to avoid rust
Peel away the non-adhesive backing.