JBL PX600.2 User manual

PX600.2
2 CHANNEL
POWER AMPLIFIER
SERVICE MANUAL
JBL Consumer Products
250 Crossways Park Dr.
Woodbury, New York 11797 Rev1 2/2004

CONTENTS
Specifications………………………….…………………..……1
Features…………………………………………………………2
Test Conditions And Notes……………………………………2
Controls/connections…………………………………..………3
Mounting…………………………………………….…..………3
Applications………………………………………..……………4
Typical System Configuration…………………………………5
Troubleshooting……………………………………….……..…6
PCB drawings……………………………………..……………7
Parts List………………………………………………..………9
Block Diagrams……………………………………….………12
Semiconductor Pinouts………………………………………13
Exploded view…………………………………………………16
Schematics……………………………………………….……17
Packing…………………………………………………………26
SPECIFICATIONS
Power Output, 4 Ohms 150W x 2
Power Output, 2 Ohms 300W x 2
Power Output, .Bridged, 4 Ohms 600W x 1
MIN. Speaker Impedance 2 ohm
Frequency Response ..... 10Hz~45KHz, ±1dB
Input Sensitivity (RCA type) 250mV~6V
THD + Noise (4 Ohms) ..... 0.04%
Signal-to-Noise 95 dB
Maximum Current Draw 78A
Fuse Replacement 30Ax2
External Dimensions
Length 12 ¼” (312mm)
Width 17” (432mm)
Depth 2 9/16” (66mm)
JBL continually strives to improve its products. New materials, production methods and design refinements are introduced into existing
models without notice as a routine expression of our design philosophy. For this reason, Power Series Multichannel Automotive
Amplifiers may differ in some respects from their published specifications and descriptions, but will always equal or exceed the original
specifications unless otherwise stated.
PowerAmplifier
PX600.2

Px600.2
(rear panel)
POWER FUSES
GND REM BATT
SPEAKER OUTPUTS
BRIDGED
STEREO
Px600.2
LR
NEON NEON
Subwoofer (4 ohms or greater)
Set MODE to LP;
INPUT MODE to MO
(on input panel)
X-OVER
ST
INPUT
MODE
MODE
SLOPE
MO
12dB 24dB
FLAT HP LP
32Hz 320Hz
FREQ
See “Setting the Crossover(s)”
on page 6 to set FREQ and SLOPE
For Stereo or Mono signals, use
both L/R inputs
Px600.2
(rear panel)
POWER FUSES
GND REM BATT
SPEAKER OUTPUTS
BRIDGED
STEREO
Px600.2
LR
NEON NEON
R Speaker L Speaker
Set MODE to FLAT;
INPUT MODE to ST
(on input panel)
X-OVER
ST
INPUT
MODE
MODE
SLOPE
MO
12dB 24dB
FLAT HP LP
32Hz 320Hz
FREQ
FREQ and SLOPE have no effect
Figure 4. The JBL Px600.2
amplifier is set to stereo mode
to drive a pair of full-range
speakers.
Figure 5. The JBL Px600.2
amplifier is set to bridged
(mono) mode to drive a single
subwoofer. Use this mode only
when the nominal impedance
of the subwoofer is 4 ohms
or greater.
4
APPLICATIONS – Px600.2
The JBL Px600.2 amplifier can be
set up for stereo or bridged-mono
operation, as shown in Figures 4 and 5.
NOTE: For simplicity, Figures 4 and 5
do not show power, remote and input
connections.
PowerAmplifier
PX600.2

TROUBLESHOOTING
SYMPTOM LIKELY CAUSE SOLUTION
No audio No voltage at BATT+ Check voltages at
(POWER LED or REM terminals, amplifier terminals
is off) or bad or no ground with VOM
connection
No audio DC voltage on Amplifier may need
(PROTECT LED amplifier output service; see enclosed
flashes every warranty card for
4 sec.) service information
No audio Amplifier is Make sure amplifier
(PROTECT overheated cooling is not blocked
LED is on) at mounting location;
verify speaker-system
impedance is within
specified limits (see
“Specifications” on the
next page)
No audio Voltage less than 9V on Check vehicle
(PROTECT BATT+ connection charging system for
and POWER defective voltage
LEDs flash) regulator
I-E/OPT LED Amplifier is being Check INPUT
is on all times overdriven LEVEL setting;
(not flashing) see previous page
No audio Voltage more than 16V Check vehicle
(PROTECT or less than 8.5V on charging system for
LED is on) BATT+ connection defective voltage
regulator
Distorted audio Input sensitivity is Check INPUT
not set properly, or LEVEL setting; or
amplifier or source check speaker wires
unit is defective for shorts or grounds
Distorted audio Short circuit in Remove speaker leads
and PROTECT speaker or wire one at a time to locate
LED flashes shorted speaker or
wire, then repair
Music lacks Speakers are not Check speaker
“punch” connected properly connections for
proper polarity
Power Amplifier
PX600.2

TRS-00-00109 TRANSISTOR SMALL SIGNAL NPN KTC3198BL 1Q03
TRS-00-00090 TRANSISTOR SMALL SIGNAL PNP KTA1266GR 4Q01,02,05,06
TRS-00-00110 TRANSISTOR SMALL SIGNAL NPN KTC3198GR 3Q14,23,24
TRS-00-00091 TRANSISTOR SMALL SIGNAL PNP KTA1268GR 5Q04,141,142,241,242
TRS-00-00111 TRANSISTOR SMALL SIGNAL NPN KTC3200GR 8Q131,132,151,152,231,232,251,252
TRS-00-00087 TRANSISTOR SMALL SIGNAL PNP KTA1023Y 1Q13
TRS-00-00073 F.E.T J-FET MUTTING KTK30AGR 3Q61,101,201
DIO-00-00006 DIODE SWITCHING SIGNAL 1SS133 9D02,03,04,61,62,151,251,801,802
DIO-00-00003 DIODE RECTIFIER 1N4004 1D01
DIO-00-00020 DIODE ZENER 15V 1N4744 2D191,291
DIO-00-00108 DIODE FAST RECOVERY FR154 4D51,52,53,54
RES-00-00523 RESISTOR METAL FILM 1/5WF 4.7K OHM 1R27
RES-00-00545 RESISTOR METAL FILM 1/5WF 5.6K OHM 2R129,229
RES-00-00589 RESISTOR METAL FILM 1/5WF 9.4K OHM 1R112
RES-00-00399 RESISTOR METAL FILM 1/5WF 10.5K OHM 1R26
RES-00-00425 RESISTOR METAL FILM 1/5WF 15K OHM 1R212
RES-00-00421 RESISTOR METAL FILM 1/5WF 15.2K OHM 2R111,211
RES-00-00467 RESISTOR METAL FILM 1/5WF 22K OHM 2R131,231
RES-00-00537 RESISTOR METAL FILM 1/5WF 47K OHM 5R102,103,113,202,203
RES-00-00556 RESISTOR METAL FILM 1/5WF 56K OHM 4R107,108,207,208
RES-00-00591 RESISTOR METAL FILM 1/5WF 91K OHM 1R213
RES-00-00610 RESISTOR CARBON FILM 1/5WJ 10 OHM 1R05
RES-00-00761 RESISTOR CARBON FILM 1/5WJ 910 OHM 1R06
RES-00-00660 RESISTOR CARBON FILM 1/5WJ 22 OHM 8R135,136,145,146,235,236,245,246
RES-00-00716 RESISTOR CARBON FILM 1/5WJ 47 OHM 16R22,23,24,25,36,37,38,39,43,44
R45,46,137,147,237,247
RES-00-00656 RESISTOR CARBON FILM 1/5WJ 220 OHM 6R151,152,153,251,252,253
RES-00-00741 RESISTOR CARBON FILM 1/5WJ 680 OHM 2R128,228
RES-00-00756 RESISTOR CARBON FILM 1/5WJ 820 OHM 2R110,210
RES-00-00633 RESISTOR CARBON FILM 1/5WJ 1K OHM 11R07,20,21,42,109,134,144,209,234,244
R809
RES-00-00594 RESISTOR CARBON FILM 1/5WJ 1.1K OHM 2R172,272
RES-00-00595 RESISTOR CARBON FILM 1/5WJ 1.2K OHM 2R28,32
RES-00-00598 RESISTOR CARBON FILM 1/5WJ 1.5K OHM 2R160,260
RES-00-00644 RESISTOR CARBON FILM 1/5WJ 2.7K OHM 2R148,248
RES-00-00676 RESISTOR CARBON FILM 1/5WJ 3.9K OHM 2R138,238
RES-00-00702 RESISTOR CARBON FILM 1/5WJ 4.7K OHM 4R01,02,13,14
RES-00-00720 RESISTOR CARBON FILM 1/5WJ 5.6K OHM 8R116,119,122,125,216,219,222,225
RES-00-00734 RESISTOR CARBON FILM 1/5WJ 6.8K OHM 9R12,118,124,133,143,218,224,233,243
RES-00-00751 RESISTOR CARBON FILM 1/5WJ 8.2K OHM 1R807
RES-00-00608 RESISTOR CARBON FILM 1/5WJ 10K OHM 20R03,04,29,62,105,106,114,115,120,121
R126,130,205,206,214,215,220,221,226,230
RES-00-00623 RESISTOR CARBON FILM 1/5WJ 15K OHM 2R10,33
RES-00-00658 RESISTOR CARBON FILM 1/5WJ 22K OHM 11R08,16,17,100,117,123,171,200,217,223
R271
RES-00-00687 RESISTOR CARBON FILM 1/5WJ 33K OHM 2R09,806
RES-00-00693 RESISTOR CARBON FILM 1/5WJ 36K OHM 1R805
RES-00-00724 RESISTOR CARBON FILM 1/5WJ 51K OHM 3R31,34,808
RES-00-00730 RESISTOR CARBON FILM 1/5WJ 56K OHM 3R47,162,262
RES-00-00742 RESISTOR CARBON FILM 1/5WJ 68K OHM 2R127,227
RES-00-00762 RESISTOR CARBON FILM 1/5WJ 91K OHM 2R101,201
RES-00-00604 RESISTOR CARBON FILM 1/5WJ 100K OHM 4R161,261,801,802
RES-00-00706 RESISTOR CARBON FILM 1/5WJ 430K OHM 1R11
RES-00-00654 RESISTOR CARBON FILM 1/5WJ 220K OHM 1R61
RES-00-00639 RESISTOR CARBON FILM 1/5WJ 2.2M OHM 1R63
RES-00-00312 RESISTOR METAL FILM 1/4WJ 220 OHM 2R18,19
RES-00-00053 RESISTOR METAL FILM 1/2WJ 4.7 OHM 4R163,164,263,264
RES-00-00018 RESISTOR METAL FILM 1/2WJ 10 OHM 1R15
ELC-00-00153 CAPACITOR ELECTROLYTIC "SG" 1/50V 2C21,801
ELC-00-00156 CAPACITOR ELECTROLYTIC "SG" 2.2/50V 2C131,231
ELC-00-00160 CAPACITOR ELECTROLYTIC "SG" 4.7/50V 6C106,107,130,206,207,230
ELC-00-00125 CAPACITOR ELECTROLYTIC "SG" 10/16V 1C12

ELC-00-00137 CAPACITOR ELECTROLYTIC "SG" 10/25V 1C07
ELC-00-00127 CAPACITOR ELECTROLYTIC "SG" 22/16V 4C101,102,201,202
ELC-00-00130 CAPACITOR ELECTROLYTIC "SG" 47/16V 2C03,08
ELC-00-00159 CAPACITOR ELECTROLYTIC "SG" 47/50V 1C62
ELC-00-00523 CAPACITOR ELECTROLYTIC "SG" 100/16V 6C01,02,05,142,171,271
ELC-00-00254 CAPACITOR ELECTROLYTIC "SXE" 100/25V 1C09
MYC-00-00184 CAPACITOR MYLAR 5% 100V 102 J 1C17
MYC-00-00186 CAPACITOR MYLAR 5% 100V 222 J 1C16
MYC-00-00194 CAPACITOR MYLAR 5% 100V 473 J 2C135,235
MYC-00-00175 CAPACITOR MYLAR 5% 100V 823 J 8C110,111,113,114,210,211,213,214
MYC-00-00183 CAPACITOR MYLAR 5% 100V 104 J 3C26,161,261
MYC-00-00085 CAPACITOR MYLAR 5% 63V "TL" 105 J 2C13,29
CEC-00-00106 CAPACITOR CERAMIC DISK 50V"NPO" 5pF 1C208
CEC-00-00079 CAPACITOR CERAMIC DISK 50V"NPO" 12pF 1C108
CEC-00-00090 CAPACITOR CERAMIC DISK 50V"NPO" 22pF 7C61,103,104,170,203,204,270
CEC-00-00103 CAPACITOR CERAMIC DISK 50V"NPO" 47pF 4C109,112,209,212
CEC-00-00073 CAPACITOR CERAMIC DISK 50V"NPO" 100pF 10
C105,132,134,141,144,205,232,234,241,244
CEC-00-00101 CAPACITOR CERAMIC DISK 50V"NPO" 470pF 2C173,273
CEO-00-00075 CAPACITOR CERAMIC DISK 50V"NPO" 103pF 1C18
CEC-00-00102 CAPACITOR CERAMIC DISK 50V 473pF 11C23,24,301,302,303,304,401,402,403,404
C808
CEC-00-00074 CAPACITOR CERAMIC DISK 50V"NPO" 102pF 2C100,200
CEC-00-00076 CAPACITOR CERAMIC DISK 50V 104pF 6C04,06,14,15,25,39
ICO-00-00022 I.C P.W.M TL494CN 1 U01
ICO-00-00109 I.C QUAD OPAMP,DIP-14 NJM2058D 4 U101,103,104,105
ICO-00-00111 I.C DUAL OP AMP NJM2068D 1 U102
ICO-00-00095 I.C COMPARATOR DIP08 KIA393P 1 U801
TRS-00-00111 TRANSISTOR SMALL SIGNAL NPN KTC3200GR 2 Q130,230
TRS-00-00089 TRANSISTOR AUDIO DRIVE PNP KSA1220A-Y /KTB631 8
Q133,144,145,146,233,244,245,246
TRS-00-00106 TRANSISTOR AUDIO DRIVE NPN KSC2690A-Y /KTB600 8
Q134,135,136,143,234,235,236,243
TRS-00-00188 TRANSISTOR AUDIO POWER PNP TIP35C 6 Q137,138,139,237,238,239
TRS-00-00207 TRANSISTOR AUDIO POWER NPN TIP36C 6 Q147,148,149,247,248,249
FET-00-00034 F.E.T N-CH POWER FET,"TO-220" FQP50N06 12 Q07,08,09,10,11,12,17,18,19,20
Q21,22
DIO-00-00048 DIODE RECTIFIER 1N5404 1 D07
DIO-00-00152 DIODE FAST RECOVERY YG225D2 4 D05,06,11,12
DIO-00-00243 LED 3 PHI BLUE LED HL-304H1BC2 1 LED02
DIO-00-00277 LED 3 PHI RED LED HNRD-3401L 2 LED01,801
RES-00-00844 RESISTOR MOR-S 2WJ 100 OHM 1 R30
RES-00-01044 RESISTOR MOR-S 2WJ "FORMING TYPE 15mm" 680 OHM 4
R165,191,265,291
RES-00-01079 RESISTOR MOR-S 2WJ "FORMING TYPE 15mm" 2.2K OHM 2
R40,41
RES-00-00952 RESISTOR WIRE WOUND 5WJ "FORMING 25mm0.1 OHM 12
R154,155,156,157,158,159,254,255,256,257
R258,259
THS-00-00013 THERMISTOR 50K FTD5-350 1 TH01
VOL-00-00114 VOLUME V12L5(9X5)G(PH2D)N17KC 3B20KX2 1 VR101
VOL-00-00281 VOLUME V12L5(9X5)G(8R)(PH2D)N15KC 15C50KX8 1
VR102
ELC-00-00168 CAPACITOR ELECTROLYTIC "SG" "10X22" 220/63V 2 C55,65
ELC-00-00133 CAPACITOR ELECTROLYTIC "SG" 330/16V 2 C191,291
ELC-00-00169 CAPACITOR ELECTROLYTIC "SG" "12X25" 470/63V 2 C19,20
ELC-00-00092 CAPACITOR ELECTROLYTIC "RX" "16X25" 2200/25V 4 C10,11,32,33
ELC-00-00039 CAPACITOR ELECTROLYTIC "HC" "35x25" 4700/75V 2 C27,28
JUP-00-00003 BAR JUMPER NI-PLATE 35m/m 4 T12,13,14,15
SWI-00-00022 SWITCH SLIDE SWITCH "6mm" JSS-2208A 2 SW03,05
SWI-00-00035 SWITCH SLIDE SWITCH "6mm" JSS-4319A 1 SW01
JAC-00-00043 RCA JACK GOLD PLATED DJB-554A 1 RCA01
HOD-00-00006 FUSE HOLDER PCB TYPE JSF-08031 2 FH01,02
TER-00-00217 POWER TERMINAL GOLD PLATED KTD-9216A 1 TER2
TER-00-00218 POWER TERMINAL GOLD PLATED KTD-9218A 1 TER1

WIR-00-00017 WIRE AWG #22 BLACK, HIGH WRAP,3.2PHI 100m/m 1 W01
COR-TF-00352 TRANSFORMER 44PHI 3T(0.7x18):10T(0.7x6) 44PHI ISU 1 T01
COI-00-00019 INDUCTOR DRUM CORE CL-200C 2 L05,06
COI-00-00096 INDUCTOR BAR CORE CL-320 1 L01
COI-00-00093 INDUCTOR DRUM CORE CL-510 2 L03,04
TUB-00-00007 TEFLON TUBE 0.7PHI 5m/m 4 THERMISTOR,KTC3200GR
FUS-AT-00006 AUTO FUSE AUTO FUSE 30A 4 2EA Acc'y
HEA-01-517AA HEAT SINK MAIN AL/EXTRUSION 1
HEA-01-575AA HEAT SINK MAIN AL/EXTRUSION(L=430.0mm) (BLACK SPRAY,SANDTON) 1
PAN-06-560AA PANEL FRONT EGI,1.2t BLACK SPRAY(SANDTON) 1
PAN-06-563AA PANEL REAR EGI,1.2t BLACK SPRAY(SANDTON) 1
COV-22-623B0 WINDOW ACRYLIC,3.0t 1
BAD-01-515AA BADGE AL LOGO:JBL,MODEL NAME: SILK 1 1
FOO-01-504B0 FOOT MOUNTING ADC-7(DIE CASTING) 2
COV-22-549AA LENS (WITH SILKSCREEN) ACRYLIC 1
ILL-22-503A0 INDICATOR ACRYLIC(CLEAR) 3
BKT-14-522A0 BRACKET LAMP SK5(BK-P) ACCESSORY 4
BKT-05-519A0 BRACKET TR(A) CR,47.0x15.0x1.5t(NI-P) 4
BKT-05-520A0 BRACKET TR(B) CR,91.0x15.0x1.5t(NI-P) 2
BKT-05-521A0 BRACKET TR(C) CR,103.0x15.0x1.5t(NI-P) 2
SUB-28-572A0 CUSHION BKT-TR(A) FIBER,43.0x15.0x0.5t 4
SUB-28-573A0 CUSHION BKT-TR(B) FIBER,87.0x15.0x0.5t 2
SUB-28-574A0 CUSHION BKT-TR(C) FIBER,99.0x15.0x0.5t 2
SUB-33-513A0 CUSHION RUBBER(A) RUBBER,5.0x7.0x1.6t TR(2),THERMISTOR(1) 3
SUB-33-006A0 CUSHION RUBBER(B) RUBBER,012.0x05.0x2.0t ACCESSORY(4) 4
SIL-34-001A0 SILICON PAD (SP1000)22.0x0.3t 780mm
SUP-29-502A0 SUPPORT PCB NYLON,L=4.5mm 8
SUB-27-524A0 SWITCH DECAL FELT,12.0x7.0x0.3t 3
SUB-28-519A0 PAPER SPACER(A) FIBER,200.0x8.0x0.5t TR 1
SUB-28-503A0 PAPER SPACER(B) FIBER,200.0x10.0x0.5t FET 1
SUB-12-576A0 TUBE 05.0x40mm INDICATOR 3
SC5-NB-30120 SCREW STT2 BH 3x12 NI-P PCB SUPPORT 8
SC5-BB-30080 SCREW STT2 BH 3x8 BK S/PANEL+H/S(10),RCA(1),TERMINAL(3) 14
SC1-NL-30060 SCREW SML 3x6 NI(NO SERRATION) H/S+WINDOW(8) 8
SC1-NL-40100 SCREW SML 4x10 NI-P H/S+FOOT MOUNTING(10) 10
SC4-BP-40250 SCREW STT1 PH 4x25 BK BRACKET TR (16) 16
SC4-BL-40250 SCREW STT1 LH 4x25 BK ACCESSORY(4) 4
POL-31-084A0 POLY BAG(A) VINYL,380.0x580.0x0.1t SET 1
POL-31-007A0 POLY BAG(B) VINYL,160.0x280.0x0.03t MANUAL 1
POL-31-004A0 POLY BAG(C) VINYL,80.0x100.0x0.03t ACCESSORY 1
POL-31-002A0 POLY BAG(D) VINYL,230.0x350.0x0.03t MANUAL 1
INN-42-533A0 SNOW PAD(L),(R) EPS,378.0x150.0x131.0 2
BOX-36-573AA GIFT BOX SW#1(B )577.0x383.0x136.0 1
BOX-39-575BA CARTON BOX DW#2,592.0x292.0x408.0 1/2
MAN-01-0052A MANUAL 1
SUB-00-001A0 SILICAGEL 3g 1
LAB-SR-0064A SERIAL NO 3 1
SUB-00-002A0 SCOTCH TAPE 20mm SET 5cm
SUB-00-003A0 OPP TAPE 2.3m
LAB-00-0227A STICKER "MADE IN KOREA" 9 1
LAB-QC-0001A STICKER QC LABEL 1
LAB-00-0165A STICKER WINDOW STICKER SET 1
CAR-WA-0032A WARRANTY CARD 1
SUP-21-006A0 LED GUIDE ABS,L=12mm LED 3
CAR-00-0232A E-1 STICKER ART PAPER 2
LAB-CE-0004A CE STICKER ART PAPER 2
CAR-00-0100A CERTIFICATE SHEET 1
COV-22-549A0 LENS (WITHOUT SILKSCREEN) ACRYLIC 1

PowerAmplifier
PX600.2

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Ref# Description Part Number Qty
01 HEAT SINK MAIN AL/EXTRUSION (L=430mm) HEA-01-575A0 1
02 FRONT PANEL EGI 1.2T PAN-06-560A0 1
03 REAR PANEL EGI 1.2T PAN-06-563A0 1
04 WINDOW ACRYLIC 3.0T COV-22-623B0 1
05 BADGE AL BAD-01-515A0 1
06 MOUNTING FOOT ADC-7 DIE CASTING FOO-01-504B0 2
07 LENS, ACRYLIC (WITH SILKSCREEN) COV-22-549AA 1
LENS, ACRYLIC (WITHOUT SILKSCREEN) COV-22-549A0 1
08 INDICATOR ACRYLIC (CLEAR) ILL-22-503A0 3
09 BRACKET TR(A) CR,47 X 15 X 1.5T (NI-P) BKT-05-519A0 4
10 BRACKET TR(B) CR,91 X 15 X 1.5T (NI-P) BKT-05-520A0 2
11 BRACKET TR(C) CR,103 X 15 X 1.5T (NI-P) BKT-05-521A0 2
12 CUSHION BKT-TR(A) FIBER 43 X 15 X 0.5T SUB-28-572A0 4
13 CUSHION BKT-TR(B) FIBER 87 X 15 X 0.5T SUB-28-573A0 2
14 CUSHION BKT-TR(B) FIBER 99 X 15 X 0.5T SUB-28-574A0 2
15 CUSHION RUBBER (A) 12 X 7 X 1.6T SUB-33-513A0 3
16 SILICON PAD (SP1000) 22 X 0.3T SIL-34-001A0
17 SUPPORT PCB NYLON L=4.5mm SUP-29-502A0 8
18 SWITCH DECAL FELT 12 X 7 X 0.3T SUB-27-524A0 3
19 TUBE 5 X 40mm SUB-12-576A0 3
20 SCREW STT2 BH 3 X 12 NI-P SC5-NB-30120 8
21 SCREW STT2 BH 3 X 8 BK SC5-BB-30080 14
22 SCREW SML 3 X 6 NI (NO SERRATION) SC1-NL-30060 8
23 SCREW SML 4 X 10 NI-P SC1-NL-40100 10
24 SCREW STT1 PH 4 X 25 BK SC4-BP-40250 16

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